Ingersoll-Rand PD03P Series Operator's Manual

Ingersoll-Rand PD03P Series Operator's Manual

3/8” diaphragm pump 1:1 ratio, non-metallic

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
637428 for air section repair (see page 6).
637429 XX for fluid section repair (see page 4).
PUMP DATA
Models
. . . . . . . . . . . .
see Model Description Chart for  XXX".
Pump Type
. . . . . . . . .
Air Operated Double Diaphragm.
Material
. . . . . . . . . . . .
see Model Description Chart.
Weight
. . .
PD03P XDS XXX
PD03P XES XXX
PD03P XKS XXX
PD03P XLS XXX
PD03P XPS XXX
PD03P XRS XXX
Maximum Air Inlet Pressure
. . . . . . . . .
Maximum Material Inlet Pressure
Maximum Outlet Pressure
. . . . . . . . . .
Air Consumption @ 40 p.s.i.
. . . . . . . . .
Maximum Flow Rate
(flooded inlet)
Displacement / Cycle @ 100 p.s.i.
Maximum Particle Size
. . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal
. . . . . . . . . . . . . . . . .
HytrelR
. . . . . . . . . . . . . . . .
Polypropylene
. . . . . . . . . . .
PVDF (KynarR)
. . . . . . . . . .
SantopreneR
. . . . . . . . . . .
PTFE (TeflonR)
. . . . . . . . . .
VitonR
. . . . . . . . . . . . . . . .
Groundable Models
. . . . . . . . . . . . . . .
Dimensional Data
. . . . . . . . . . . . . . . .
Noise Level @ 70 p.s.i., 60 c.p.m.
À The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
) to meet the intent of ANSI S1.13 1971, CAGI PNEU
Aeq
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart however certain com
binations may not be recommended, consult a representative or the fac
tory if you have questions concerning availability.
3/8" DIAPHRAGM PUMP
1:1 RATIO, NON-METALLIC
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . . . . . .
4.16 lbs (1.89 kgs)
. . . . . . .
4.26 lbs (1.93 kgs)
. . . . . . .
4.50 lbs (2.04 kgs)
. . . . . . .
4.62 lbs (2.10 kgs)
. . . . . . .
3.44 lbs (1.56 kgs)
. . . . . . .
3.50 lbs (1.59 kgs)
100 p.s.i.g. (6.9 bar)
. . . . .
10 p.s.i.g. (0.69 bar)
100 p.s.i.g. (6.9 bar)
1 c.f.m. / gallon (approx.)
. . . . .
10.6 g.p.m. (40.1 l.p.m.)
. . . .
0.022 gallons (0.083 lit.)
1/16" dia. (1.6 mm)
10_ to 180_ F ( 12 to 82_ C)
20_ to 150_ F ( 29_ to 66_ C)
35_ to 150_ F (2_ to 66_ C)
10_ to 200_ F ( 12 to 93_ C)
40_ to 225_ F ( 40_ to 107_ C)
40_ to 225_ F (4_ to 107_ C)
40_ to 350_ F ( 40_ to 177_ C)
PD03P XDS XXX
PD03P XES XXX
see page 8
. . . . .
72.7 db(A)
À
MODEL DESCRIPTION CHART
PD03 P X X S X X X
CENTER SECTION MATERIAL
P
Polypropylene
FLUID CONNECTION
A
3/8 18 N.P.T.F. 1
B
Rp 3/8 (3/8 19 BSP)
FLUID CAPS / MANIFOLD MATERIAL
D
Groundable Acetal (single port)
E
Groundable Acetal (multiple port)
K
PVDF (Kynar) (single port)
L
PVDF (Kynar) (multiple port)
P
Polypropylene (single port)
R
Polypropylene (multiple port)
HARDWARE MATERIAL
S
Stainless Steel
SEAT MATERIAL
D
Acetal
P
Polypropylene
K
PVDF (Kynar)
S
Stainless Steel
BALL MATERIAL
A
Santoprene
T
PTFE (Teflon)
C
Hytrel
V
Viton
S
Stainless Steel
DIAPHRAGM MATERIAL
A
Santoprene
T
PTFE (Teflon) / Santoprene
C
Hytrel
V
Viton
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PD03P ARS SAA
FLUID SECTION SERVICE KIT # 637429 AA
PD03P-X-X
RELEASED: 12-17-05
REVISED:
(REV. 01)
Figure 1
PD03P ARS S X X
637429 X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PD03P Series

  • Page 1 OPERATOR’S MANUAL PD03P-X-X INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 12-17-05 REVISED: (REV. 01) 3/8” DIAPHRAGM PUMP 1:1 RATIO, NON-METALLIC READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. Safe handling practices must comply with local and national laws and safety code requirements. HAZARDOUS MATERIALS EXCESSIVE AIR PRESSURE HAZARDOUS PRESSURE STATIC SPARK Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions.
  • Page 3: General Description

    being pumped if the material being pumped is subject to setting up" GENERAL DESCRIPTION when not in use for a period of time. Disconnect the air supply from the pump if it is to be inactive for a few The ARO diaphragm pump offers high volume delivery even at low air hours.
  • Page 4 PARTS LIST / PD03P-X-X FLUID SECTION K 637429 XX FLUID SECTION SERVICE KITS include: Balls (see BALL OPTION, refer to XX in chart below), Diaphragms (See DIAPHRAGM OPTION, refer to XX in chart below) and item 19 (listed below), plus items 144, 174 and 94276 LubriplateR grease (page 6). SEAT OPTIONS BALL OPTIONS PD03P XXS XXX...
  • Page 5 PARTS LIST / PD03P-X-X FLUID SECTION COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR Hytrel Cream Black (S) Santoprene PTFE (Teflon) White White Viton Yellow (S) Yellow (S) (S) Dot FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 29 , 29 , 60 (PD03P XES XXX, PD03P XLS XXX,...
  • Page 6 PARTS LIST / PD03P-X-X AIR MOTOR SECTION (n) Indicates parts included in 637428 Air Section Repair Kit. Item Description Qty Part No. [Mtl] Item Description Qty Part No. [Mtl] (size) (size) 101 Center Body 96466 [PPG] 140 Valve Insert 93276 [CK] 103R Cover 96488...
  • Page 7: Major Valve Reassembly

    PARTS LIST / PD03P-X-X AIR MOTOR SECTION PILOT VALVE PARTS . 123 103L 123 , 103R 123 , . 134 PILOT VALVE PARTS TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. (134) Torque to 15 20 in. lbs (1.7 2.3 Nm), wait 10 minutes, then re torque to 15 20 in.
  • Page 8: Troubleshooting

    TROUBLE SHOOTING Product discharged from air exhaust. Low output volume. Check for diaphragm rupture. Check air supply. Check tightness of (6) diaphragm nut. Check for plugged outlet hose. For the pump to prime itself, it must be mounted in the vertical posi Air Bubbles in product discharge.
  • Page 9 ACCESSORIES 67388 WALL MOUNT BRACKET ASSEMBLY 96507 Wall Mount Bracket Y13 3 T Washer (3) (3/16") Y14 10 S Lock Washer (3) (#10) Y154 52 S Cap Screw (3) (#10 24 x 1/2") Figure 6 PD03P X X Page 9 of 12...
  • Page 10 Page 10 of 12 PD03P X X...
  • Page 11 PD03P X X Page 11 of 12...
  • Page 12 PN 97999 1180 Page 12 of 12 PD03P X X...

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