Ingersoll-Rand PD05P series Operator's Manual

Ingersoll-Rand PD05P series Operator's Manual

1/2" diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637140-XX for fl uid section repair (see page 4).
637141 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . Air Operated Double Diaphragm
Material . . . . . . . . . . . . see Model Description Chart
Weight . . . . . PD05P-AAS-XXX . . . . . . . 8.36 lbs (3.79 kgs)
PD05P-ASS-XXX . . . . . . . . 14.6 lbs (6.62 kgs)
Maximum Air Inlet Pressure . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i. . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate
(fl ooded inlet)
Displacement / Cycle @ 100 p.s.i.g. . 0.040 gal. (0.15 lit.)
Maximum Particle Size . . . . . . . . . . . . . 3/32" dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
Nitrile . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene . . . . . . . . . . . . 35° to 150° F (2° to 66° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Tefl on® PTFE . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . 71.1 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
(800) 276-4658 FAX (800) 266-7016
1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . . 13 g.p.m. (49.2 l.p.m.)
) to meet the intent of ANSI
Aeq
© 2007
CCN 99713398
PD05P-XXX-XXX
MODEL DESCRIPTION CHART
Center Section Material
P - Polypropylene
Fluid Connection
A - 1/2 - 14 N.P.T.F. - 1
Fluid Cap & Manifold Material
A - Aluminum
S - Stainless Steel
Hardware Material
S - Stainless Steel
Seat Material
F - Aluminum
P - Polypropylene
S - Stainless Steel
Ball Material
A - Santoprene
G - Nitrile
S - Stainless Steel
T - Tefl on PTFE
V - Viton
Diaphragm Material
A - Santoprene
G - Nitrile
T - Tefl on PTFE / Santoprene
V - Viton
Fluid Section Service Kit Selection
EXAMPLE: Model #PD05P-ASS-SAA
Fluid Section Service Kit # 637140-AA
RELEASED:
5-15-98
REVISED:
12-5-07
(REV. F)
Figure 1
PD05 P - A X S - X X X
PD05P - AXS - X X X
637140 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PD05P series

  • Page 1 OPERATOR’S MANUAL PD05P-XXX-XXX RELEASED: 5-15-98 INCLUDING: OPERATION, INSTALLATION & MAINTENANCE REVISED: 12-5-07 (REV. F) 1/2" DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump mate- rial options.
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. / or carefully and slowly loosening and removing out- EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS let hose or piping from pump. STATIC SPARK HAZARDOUS PRESSURE HAZARDOUS MATERIALS.
  • Page 3: General Description

    OPERATING INSTRUCTIONS = Hazards or unsafe practices which WARNING could result in severe personal injury, Always flush the pump with a solvent compatible with death or substantial property damage. the material being pumped if the material being pumped = Hazards or unsafe practices which is subject to “setting up”...
  • Page 4 Tefl on® and Viton® are registered trademarks of the DuPont Company Flouraz® is a registered trademark of Greene, Tweed and Company ARO® is a registered trademark of Ingersoll-Rand Company Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.
  • Page 5: Torque Requirements

    PARTS LIST / PD05P-XXX-XXX FLUID SECTION COLOR CODE Diaphragm Ball Material Color Color Nitrile Black Red ( ) Santoprene Tefl on PTFE White White Viton Yellow ( ) Yellow ( ) ( ) Dot (models PD05P-AAS-XXX) Torque Sequence (models PD05P-ASS-XXX) FOR THE AIR MO- TOR SECTION, SEE PAGES 6 &...
  • Page 6 PARTS LIST / PD05P-XXX-XXX AIR MOTOR SECTION Indicates parts included in 637141 air section repair kit. AIR MOTOR PARTS LIST Item Description (Qty) Part No. [Mtl] Item Description (Qty) Part No. [Mtl] (size) (size) 101 Motor Body (1) 93091 133 Washer (4) 93096 [SS] (9/32”...
  • Page 7: Major Valve Disassembly

    PARTS LIST / PD05P-XXX-XXX AIR MOTOR SECTION (optional) (optional) MAJOR VALVE (see note 1, page 6) PILOT VALVE TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. (134) Torque to 15 - 20 in. lbs (1.7 - 2.3 Nm), wait 10 minutes, then re-torque to 15 - 20 in.
  • Page 8: Troubleshooting

    TROUBLE SHOOTING Product discharged from air exhaust. Low output volume. Check for diaphragm rupture. Check air supply. Check tightness of (14) bolt. Check for plugged outlet hose. For the pump to prime itself, it must be mounted in the Air bubbles in product discharge. vertical position so that the balls will check by gravity.

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