Ingersoll-Rand PD05P-XXX-XXX-B Operator's Manual

Ingersoll-Rand PD05P-XXX-XXX-B Operator's Manual

Ingersoll-rand water pump user manual

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material op-
tions.
637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . . . . . . . Non-Metallic Air Operated Double
Diaphragm
Material . . . . . . . . . . . . . . . . . . see Model Description Chart
Weight . . PD05P-XDS-XXX-B . . . . . . . . . . . . 6.28 lbs (2.85 kgs)
PD05P-XES-XXX-B . . . . . . . . . . . . 6.67 lbs (3.03 kgs)
PD05P-XKS-XXX-B . . . . . . . . . . . . 6.78 lbs (3.08 kgs)
PD05P-XLS-XXX-B . . . . . . . . . . . . 7.24 lbs (3.28 kgs)
PD05P-XPS-XXX-B . . . . . . . . . . . . 5.21 lbs (2.36 kgs)
PD05P-XRS-XXX-B . . . . . . . . . . . . 5.44 lbs (2.47 kgs)
Maximum Air Inlet Pressure . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . . . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i. . . . . . . . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate (fl ooded inlet) . . . 14.4 g.p.m. (54.5 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . . . . 0.039 gal. (0.15 lit.)
Maximum Particle Size . . . . . . . . . . . . . . . . 3/32" dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat material)
Acetal . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Hytrel® . . . . . . . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Kynar® PVDF . . . . . . . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Nitrile . . . . . . . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene. . . . . . . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Polyurethane . . . . . . . . . . . . . . . . . . . 10° to 150° F (-12° to 66° C)
Santoprene® . . . . . . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
Tefl on® PTFE . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Groundable Models . . . . . . . . . . . . . . . . . . . . PD05P-XDS-XXX-B
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . . . . 75.0 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151
(800) 276-4658 FAX (800) 266-7016
fl uids.ingersollrand.com
1/2" DIAPHRAGM PUMP
1:1 RATIO (NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
PD05P-XES-XXX-B
) to meet the intent of ANSI
Aeq
© 2009
CCN 15250376
PD05P-XXX-XXX-B
MODEL DESCRIPTION CHART
Center Section Material
P - Polypropylene
Fluid Connection
A - 1/2 - 14 N.P.T.F. - 1
B - Rp 1/2 (1/2 - 14 BSP parallel)
Fluid Cap & Manifold Material
D - Groundable Acetal (single port)
E - Groundable Acetal (multiple port)
K - Kynar PVDF (single port)
L - Kynar PVDF (multiple port)
P - Polypropylene (single port)
R - Polypropylene (multiple port)
Hardware Material
S - Stainless steel
Seat Material
D - Acetal
P - Polypropylene
K - Kynar PVDF
S - Stainless steel
Ball Material
A - Santoprene
T - Tefl on PTFE
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
S - Stainless steel
Diaphragm Material
A - Santoprene
T - Tefl on PTFE / Santoprene
C - Hytrel
U - Polyurethane
G - Nitrile
V - Viton
Fluid Section Service Kit Selection
Example: Model #PD05P-ARS-SAA-B
Fluid Section Service Kit # 637427-AA
8-27-08
RELEASED:
10-16-09
REVISED:
(REV. 04)
Figure 1
P D 05 P - X X S - X X X - B
PD05P - XXX - X X X - B
637427 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PD05P-XXX-XXX-B

  • Page 1 INGERSOLL RAND COMPANY LTD P.O. BOX 151 ONE ARO CENTER BRYAN, OHIO 43506-0151 (800) 276-4658 FAX (800) 266-7016 © 2009 fl uids.ingersollrand.com PD05P-XXX-XXX-B 1:1 RATIO (NON-METALLIC) OPERATING OR SERVICING THIS EQUIPMENT. MODEL DESCRIPTION CHART Center Section Material P - Polypropylene Fluid Connection A - 1/2 - 14 N.P.T.F.
  • Page 2: Operating And Safety Precautions

    = Hazards or unsafe practices which WARNING could result in severe personal injury, death or substantial property damage. = Hazards or unsafe practices which CAUTION could result in minor personal injury, product or property damage. = Important installation, operation or NOTICE maintenance information. PD05P-XXX-XXX-B (en)
  • Page 3: General Description

    “O” rings and seals in the air motor section of the pump. Hytrel®, Tefl on® and Viton® are registered trademarks of the DuPont Company Kynar® is a registered trademark of Arkema Inc. ARO® is a registered trademark of Ingersoll-Rand Company Santoprene®...
  • Page 4 93465-9 -XXG 637427-XG 93465-G -XXT 637427-XT 93111 -XXU 637427-XU 93112 -XXV 637427-XV 93581-3 MANIFOLD / FLUID CAP MATERIAL OPTIONS PD05P-XXX-XXX-B Item Description Qty Part No. (size) 6 Diaphragm Nut (2) 93103-7 (5/16” - 18) 15 Fluid Cap (2) 95732-1 43 Ground Strap...
  • Page 5 PARTS LIST / PD05P-XXX-XXX-B FLUID SECTION FOR THE AIR MOTOR SEC- TION, SEE PAGES 6 AND 7. PD05P-XXX-XXX-B (en) ASSEMBLY TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. (6) diaphragm nut, 95 - 105 in. lbs (10.7 - 11.9 Nm). (26) bolt and (29) nut, 50 - 60 in. lbs (5.6 - 6.8 Nm), alternately and evenly, then re-torque after initial run-in.
  • Page 6: Diaphragm Pump Service

    PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION Indicates parts included in 637428 air section service kit. Item Description Qty Part No. (size) 101 Center Body (1) 96315 103R Cover (1) 96091 (right side) 103L Cover (1) 96351 (left side) 107 Plug, Small...
  • Page 7: Major Valve Reassembly

    PARTS LIST / PD05P-XXX-XXX-B AIR MOTOR SECTION PILOT VALVE PARTS 103L   MAJOR VALVE Figure 4 MAJOR VALVE REASSEMBLY Assemble new (139 and 138) “U” cups on (111) spool - LIPS MUST FACE EACH OTHER. Assemble (137) “O” rings to (136) large plug.
  • Page 8: Troubleshooting

    1/2 - 14 N.P.T.F. - 1 PD05P-BXS-XXX-B Rp 1/2 (1/2 - 14 BSP, parallel) U - Material Outlet R - 3-3/32” (78.5 mm) S - 1-9/16” (39.7 mm) T - 1/4 - 18 P.T.F. SAE Short U - see below PN 97999-1164 PD05P-XXX-XXX-B (en)

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