Ingersoll-Rand ARO PM05R B02 Series Operator's Manual

Ingersoll-Rand ARO PM05R B02 Series Operator's Manual

Diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . Air Operated Double Diaphragm
Material . . . . . . . . . . . . see Model Description Chart
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.40 lbs (6.53 kgs)
Maximum Air Inlet Pressure . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i. . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate
(fl ooded inlet)
Displacement / Cycle @ 100 p.s.i.g. . 0.039 gal. (0.15 lit.)
Maximum Particle Size . . . . . . . . . . . . . 3/32" dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
E.P.R. / EPDM . . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Nitrile . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . 75.0 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . . 12.0 g.p.m. (45.4 l.p.m.)
) to meet the intent of ANSI
Aeq
PM05R-XXX-XXX-B02
MODEL DESCRIPTION CHART
PM05R - C S S - S X X - B02
Center Section Material
R - Polypropylene
Fluid Connection
C - Tri-Clamp
Fluid Cap & Manifold Material
S - Stainless Steel
Hardware Material
S - Stainless Steel
Seat Material
S - Stainless Steel
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
S - Stainless Steel
Diaphragm Material
A - Santoprene
C - Hytrel
T - PTFE / Santoprene
V - Viton
Fluid Section Service Kit Selection
EXAMPLE: Model #PM05R-CSS-SAA-B02
Fluid Section Service Kit # 637427-AA
RELEASED:
9-20-07
REVISED:
11-15-10
(REV. 04)
Figure 1
PM05R - CSS - S X X - B02
637427 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand ARO PM05R B02 Series

  • Page 1 OPERATOR’S MANUAL PM05R-XXX-XXX-B02 RELEASED: 9-20-07 INCLUDING: OPERATION, INSTALLATION & MAINTENANCE REVISED: 11-15-10 (REV. 04) 1/2" DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump mate- rial options.
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. / or carefully and slowly loosening and removing out- EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS let hose or piping from pump. STATIC SPARK HAZARDOUS PRESSURE HAZARDOUS MATERIALS.
  • Page 3: General Description

    Hytrel® and Viton® are registered trademarks of the DuPont Company Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refi ning Company) ARO® is a registered trademark of Ingersoll-Rand Company Loctite®...
  • Page 4: Typical Cross Section

    PARTS LIST / PM05R-XXX-XXX-B02 FLUID SECTION 637427-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Op- tion, refer to -XX in chart below), and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate® FML-2 grease (page 6). SEAT OPTIONS BALL OPTIONS MATERIAL CODE...
  • Page 5 PARTS LIST / PM05R-XXX-XXX-B02 FLUID SECTION COLOR CODE FOR THE AIR MO- Diaphragm Ball TOR SECTION, SEE Material Color Color PAGES 6 & 7. Hytrel Cream Black ( ) Santoprene PTFE White White Viton Yellow ( ) Yellow ( ) ( ) Dot Torque Sequence Figure 3...
  • Page 6 PARTS LIST / PM05R-XXX-XXX-B02 AIR MOTOR SECTION Indicates parts included in 637428 air section repair kit. AIR MOTOR PARTS LIST Item Description (Qty) Part No. [Mtl] Item Description (Qty) Part No. [Mtl] (size) (size) 101 Center Body (1) 96315 [PPG] 141 Valve Plate (1) 96173 [CK]...
  • Page 7: Major Valve Disassembly

    PARTS LIST / PM05R-XXX-XXX-B02 AIR MOTOR SECTION PILOT VALVE PARTS 637438 (optional) 201 (optional) 103L 103R 118 121 174 PILOT VALVE PARTS MAJOR VALVE ASSEMBLY TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. (123) Torque to 4 - 6 in. lbs (0.45 - 0.68 Nm). (134) Torque to 15 - 20 in.
  • Page 8: Troubleshooting

    TROUBLE SHOOTING Product discharged from air exhaust. Low output volume. Check for diaphragm rupture. Check air supply. Check tightness of (14) bolt. Check for plugged outlet hose. For the pump to prime itself, it must be mounted in the Air bubbles in product discharge. vertical position so that the balls will check by gravity.

This manual is also suitable for:

Aro pm05r-css-stt-b02

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