Ingersoll-Rand ARO PD20 Series Operator's Manual

Ingersoll-Rand ARO PD20 Series Operator's Manual

2” diaphragm pump 1:1 ratio metallic

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material options.
67089-X major air valve assembly (see page 7).
637302 for air section repair (see page 6).
637309-XX for fluid section repair (see page 4). NOTE: This kit also contains
several air motor seals which will need to be replaced.
PUMP DATA
Models
. . . . . . . . . . . . . . .
Pump Type
. . . . . . . . . . . .
Material
. . . . . . . . . . . . . . .
Weight
.
PD20A-XAX-XXX
. . . . . . . . . . . .
PD20A-XCX-XXX
. . . . . . . . . . . .
PD20A-AHX-XXX, -BHX-
PD20A-ASX-XXX, -BSX-
PD20A-FHX-XXX, -FSX-
(add 34 lbs [15.4 kgs] for Stainless steel air motor section)
Maximum Air Inlet Pressure
Ball check models
. . . . . . . . . . . . . . . .
Cone check models
. . . . . . . . . . . . . . .
Maximum Material Inlet Pressure
Maximum Outlet Pressure
Ball check models
. . . . . . . . . . . . . . . .
Cone check models
. . . . . . . . . . . . . . .
Maximum Flow Rate (flooded inlet)
Ball check models
. . . . . . . . . . . . . . . .
Cone check models
. . . . . . . . . . . . . . .
Displacement / Cycle @ 100 psig
Maximum Particle Size
Ball check models
. . . . . . . . . . . . . . . .
Cone check models
. . . . . . . . . . . . . . .
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM
. . . . . . . . . . . . . . . .
HytrelR
. . . . . . . . . . . . . . . . . . . .
Neoprene
. . . . . . . . . . . . . . . . . . .
Nitrile
. . . . . . . . . . . . . . . . . . . . . .
PVDF (KynarR)
. . . . . . . . . . . . . .
SantopreneR
. . . . . . . . . . . . . . . .
PTFE
. . . . . . . . . . . . . . . . . . . . . .
VitonR
. . . . . . . . . . . . . . . . . . . . .
Dimensional Data
. . . . . . . . . . . . . . . . . . .
Mounting Dimension
. . . . . . . . . .
Noise Level @ 70 psig, 60 cpm
➀ Tested with 67263 muffler assembly installed.
➁ The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
Aeq
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain combina-
tions may not be recommended, consult a representative or the factory if you have
questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276
arozone.com
2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
see Model Description Chart for "-XXX".
Metallic Air Operated Double Diaphragm
see Model Description Chart.
64 lbs (29 kgs)
133 lbs (60 kgs)
. . . . . . .
122 lbs (55.3 kgs)
. . . . . . .
122 lbs (55.3 kgs)
. . . . . . .
114 lbs (51.7 kgs)
120 psig (8.3 bar)
100 psig (6.9 bar)
. . . . . . . .
10 psig (.69 bar)
120 psig (8.3 bar)
100 psig (6.9 bar)
170 gpm (644 lpm)
130 gpm (492 lpm)
. . . . . . . .
1.4 gal. (5.3 lit.)
1/4" dia. (6.4 mm)
1/2" dia. (12.7 mm)
-60_ to 280_ F (-51_ to 138_ C)
-20_ to 180_ F (-29_ to 82_ C)
0_ to 200_ F (-18_ to 93_ C)
10_ to 180_ F (-12_ to 82_ C)
10_ to 200_ F (-12_ to 93_ C)
-40_ to 225_ F (-40_ to 107_ C)
40_ to 225_ F (4_ to 107_ C)
-40_ to 350_ F (-40_ to 177_ C)
see page 8
9-1/16" x 10-1/16" (230 mm x 256 mm)
. . . . . . . . .
85.0 dB(A)
© 2016
CCN 99594046
MODEL DESCRIPTION CHART
PD20 X - X X X - X X X - A (03)
AIR MOTOR / AIR CAP MATERIAL
A - Aluminum / Aluminum
C - Stainless Steel / Cast Iron
S - Stainless Steel / Stainless Steel
THREAD
A - NPTF
B - BSP
F - 2" ANSI / DIN Flange
FLUID CAPS & MANIFOLD MATERIAL
A - Aluminum
H - Hastelloy - C
C - Cast Iron
S - Stainless Steel
HARDWARE MATERIAL
P - Plated Steel
S - Stainless Steel
SEAT MATERIAL
A - Santoprene
H - Hard 440 Stainless Steel
C - Hytrel
K - PVDF (Kynar)
E - Carbon Steel
L - Hastelloy - C
F - Aluminum
S - 316 Stainless Steel
G - Nitrile
0 - (Cone Check)
BALL MATERIAL
(
) Cone Check models
=
A - Santoprene
L - Viton (
=
C - Hytrel
N - Neoprene (
G - Nitrile
S - 316 Stainless Steel
J - Nitrile (
)
T - PTFE
=
K - E.P.R. (
)
V - Viton
=
DIAPHRAGM MATERIAL
L - Long Life PTFE
A - Santoprene
C - Hytrel
M - Medical Grade Santoprene
T - PTFE / Santoprene
G - Nitrile
CONE CHECK FLOW
03 - Bottom Discharge
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: MODEL # PD20A-ACS-SAA
FLUID SECTION SERVICE KIT # 637309-AA
PD20X-X
RELEASED:
6-11-96
7-15-16
REVISED:
(REV. U)
Figure 1
)
)
=
V - Viton
PD20X - XXX - X X X
637309 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand ARO PD20 Series

  • Page 1 OPERATOR’S MANUAL PD20X-X INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 6-11-96 7-15-16 REVISED: (REV. U) 2” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. supplier for proper handling instructions. HAZARDOUS MATERIALS EXCESSIVE AIR PRESSURE WARNING EXPLOSION HAZARD. Models containing alumi- HAZARDOUS PRESSURE STATIC SPARK num wetted parts cannot be used with III.-Trichloroethane, Me- thylene Chloride or other Halogenated Hydrocarbon solvents which may react and explode.
  • Page 3: Maintenance

    GENERAL DESCRIPTION MAINTENANCE The ARO diaphragm pump offers high volume delivery even at low air Provide a clean work surface to protect sensitive internal moving pressure and a broad range of material compatibility options available. parts from contamination from dirt and foreign matter during service Refer to the model and option chart.
  • Page 4 PARTS LIST / PD20X-X-X FLUID SECTION FLUID SECTION SERVICE KITS (637309-XX) L KITS INCLUDE: BALLS / CONE CHECKS (see Ball or Cone Check Option, refer to -XX in chart below), DIAPHRAGMS (see Diaphragm Option, refer to -XX in chart below), and items 19, 70, 144, 175, (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6). SEAT OPTIONS CONE CHECK OPTIONS PD20X-XXX-XXX...
  • Page 5 PARTS LIST / PD20X-X-X FLUID SECTION MATERIAL CODE COLOR CODE = Aluminum (PD20X-FXX-X) = Nitrile Diaphragm Ball / Cone = Carbon Steel Material Color Color [Co] = Copper [CI] = Cast Iron E.P.R. N / A Blue (S) = E.P.R. Hytrel Cream Cream...
  • Page 6 PARTS LIST / PD20X-X-X AIR SECTION Indicates parts included in 637302 Air Section Service Kit shown below and items (70), (144), (175), (180) shown on page 4. AIR MOTOR PARTS Item Description Qty Part No. [Mtl] Item Description Qty Part No. [Mtl] (size) (size)
  • Page 7: Pilot Valve

    PARTS LIST / PD20X-X-X AIR SECTION MAJOR VALVE CROSS SECTION DETAIL PILOT VALVE 174 k 109 110 k 112 114 k 113 k PART GROUP 169 k 168 k 172 k 171 k 173 k 174 k Figure 4 173 k 114 k 110 k Substitute these “O”...
  • Page 8: Troubleshooting

    TROUBLESHOOTING Product discharged from exhaust outlet. Low output volume, erratic flow, or no flow. Check for diaphragm rupture. Check air supply. Check tightness of (14) diaphragm screw. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge. Check for kinked (restrictive) or collapsed inlet material hose.

This manual is also suitable for:

Aro pd20a-xax seriesAro pd20a-xcx seriesAro pd20a-ahx seriesAro pd20a-bhx seriesAro pd20a-asx seriesAro pd20a-bsx series ... Show all

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