Ingersoll-Rand ARO PD20E Series Operator's Manual

Ingersoll-Rand ARO PD20E Series Operator's Manual

2” diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump material
options.
637369 for air section repair (see page 6).
637373-XX for fl uid section repair (see page 4). NOTE: This kit also
contains several air motor seals which will need to be replaced.
637374-6 major air valve assembly (see page 7).
PUMP DATA
Models . . . . . . see Model Description Chart for "-XXX".
Pump Type . . . Non-Metallic Air Operated Double Diaphragm
Material . . . . . see Model Description Chart.
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.3 lbs (38.7 kgs)
Maximum Air Inlet Pressure . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 120 p.s.i.g. (8.3 bar)
Maximum Flow Rate (fl ooded inlet) . . . 184 g.p.m. (696 l.p.m.)
Displacement / Cycle @ 100 p.s.i.g. . . 1.4 gal. (5.3 lit.)
Maximum Particle Size . . . . . . . . . . . . 1/4" dia. (6.4 mm)
Maximum Temperature Limits (diaphragm / ball / seal material)
E.P.R. / EPDM . . . . . . . . . . . . . . . -60
Hytrel . . . . . . . . . . . . . . . . . . . . . -20
Nitrile . . . . . . . . . . . . . . . . . . . . . . 10
Polypropylene . . . . . . . . . . . . . . 35
Santoprene . . . . . . . . . . . . . . . -40
PTFE . . . . . . . . . . . . . . . . . . . . . . . . 40
Viton . . . . . . . . . . . . . . . . . . . . . -40
Dimensional Data . . . . . . . . . . . . . . . . see page 8
Mounting Dimension . . . . . 8.18" x 14.16" (207.8 mm x 359.7 mm)
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . 85.0 db(A)
The pump sound pressure levels published here have been updated to an Equivalent
Continuous Sound Level (L
) to meet the intent of ANSI S1.13-1971, CAGI-PNEU-
Aeq
ROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, how-
ever, certain combinations may not be recommended,
consult a representative or the factory if you have ques-
tions concerning availability.
2" DIAPHRAGM PUMP
1:1 RATIO (CONDUCTIVE NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
0
0
0
0
to 280
F (-51
to 138
C)
0
0
º
0
to 150
F (-29
to 66
C)
0
0
º
0
to 180
F (-12
to 82
C)
0
0
0
0
to 175
F (2
to 79
C)
0
0
0
0
to 225
F (-40
to 107
C)
0
0
0
0
to 225
F (4
to 107
C)
0
0
0
0
to 350
F (-40
to 170
C)
MODEL DESCRIPTION CHART
Center Section Material
E - Conductive Polypropylene
Fluid Connection
F - 2" A.N.S.I. / DIN Flange
Fluid Caps & Manifold Material
E - Conductive Polypropylene
Hardware Material
S - Stainless Steel
Seat Material
P - Polypropylene
Ball Material
A - Santoprene
T - PTFE
C - Hytrel
V - Viton
G - Nitrile
Diaphragm Material
A - Santoprene
T - PTFE / Santoprene
C - Hytrel
V - Viton
G - Nitrile
FLUID SECTION SERVICE KIT SELECTION
EXAMPLE: Model # PD20E-FES-PAA
Fluid Section Service Kit # 637373-AA
PD20E-X-X
RELEASED:
6-16-05
REVISED:
11-15-10
(REV. 05)
Figure 1
Figure 1
PD20 E - F E S - P X X
PD20E - FES - P X X
637373 -
X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand ARO PD20E Series

  • Page 1: Table Of Contents

    OPERATOR’S MANUAL PD20E-X-X RELEASED: 6-16-05 INCLUDING: OPERATION, INSTALLATION & MAINTENANCE REVISED: 11-15-10 (REV. 05) 2” DIAPHRAGM PUMP 1:1 RATIO (CONDUCTIVE NON-METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump material options.
  • Page 2 OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. Obtain Material Safety Data Sheets on all materials EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS from the supplier for proper handling instructions. S TATIC SPARK HAZARDOUS PRESSURE EXPLOSION HAZARD.
  • Page 3 GENERAL DESCRIPTION OPERATING INSTRUCTIONS The ARO diaphragm pump offers high volume delivery even Always fl ush the pump with a solvent compatible with the at low air pressure and a broad range of material compatibility material being pumped if the material being pumped is options available.
  • Page 4 PARTS LIST / PD20E-X-X FLUID SECTION 637373-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in Service Kit chart below), Diaphragms (see Diaphragm Option, refer to -XX in Service Kit chart below), and items 19, 33, 70, 144, 175, 237 and 238 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 6). SEAT OPTIONS BALL OPTIONS MATERIAL CODE...
  • Page 5: Hytrel

    PARTS LIST / PD20E-X-X FLUID SECTION AUXILIARY VIEW A-A COLOR CODE DIAPHRAGM BALL MATERIAL COLOR COLOR Hytrel Cream Cream Nitrile Black Red ( ) Santoprene Santoprene Green N / A (Backup) PTFE White White Viton Yellow (-) Yellow ( ) (-) Dash ( ) Dot Torque Sequence...
  • Page 6 PARTS LIST / PD20E-X-X AIR SECTION Indicates parts included in 637369 Air Section Service Kit shown below and items (70), (144), (175), (180), (237) and (238) shown on page 4. AIR MOTOR PARTS Item Description (size) Qty Part No. [Mtl] Item Description (size) Qty Part No.
  • Page 7 PARTS LIST / PD20E-X-X AIR SECTION PILOT VALVE PART GROUP Optional 94117 Muffler MAJOR VALVE TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS. ALL FASTENERS ARE METRIC. Torque (105) screw to 15 - 20 in. lbs (1.7 - 2.3 Nm). Torque (134) screw to 40 - 50 in. lbs (4.5 - 5.6 Nm). LUBRICATION / SEALANTS Apply Lubriplate FML-2 grease to “O"...
  • Page 8: Dimensional Data

    TROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume, erratic fl ow, or no fl ow. Check for diaphragm rupture. Check air supply. Check tightness of (6) diaphragm screw. Check for plugged outlet hose. Check for kinked (restrictive) outlet material hose. Air bubbles in product discharge.

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