Ingersoll-Rand PD07X-X-X Operator's Manual

Ingersoll-Rand PD07X-X-X Operator's Manual

3/4" diaphragm pump 1:1 ratio (metallic)

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637427-XX for fl uid section repair (see page 4).
637428 for air section repair (see page 6).
PUMP DATA
Models . . . . . . . . . . . . . see Model Description Chart for "-XXX"
Pump Type . . . . . . . . . Air Operated Double Diaphragm
Material . . . . . . . . . . . . see Model Description Chart
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.74 lbs (3.96 kgs)
Maximum Air Inlet Pressure . . . . . . . . 100 p.s.i.g. (6.9 bar)
Maximum Material Inlet Pressure . . . 10 p.s.i.g. (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 100 p.s.i.g. (6.9 bar)
Air Consumption @ 40 p.s.i. . . . . . . . 1 c.f.m. / gallon (approx.)
Maximum Flow Rate
(fl ooded inlet)
Displacement / Cycle @ 100 p.s.i.g. . 0.030 gal. (0.11 lit.)
Maximum Particle Size . . . . . . . . . . . . . 3/32" dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Polypropylene . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Santoprene® . . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Dimensional Data . . . . . . . . . . . . . . . . . . . see page 8
Noise Level @ 70 p.s.i., 60 c.p.m. . . . . . . 75.0 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (L
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
NOTICE: All possible options are shown in the chart, however, certain
combinations may not be recommended, consult a representative or
the factory if you have questions concerning availability.
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET -- BRYAN, OHIO 43506
(800) 495-0276 FAX (800) 892-6276
www.ingersollrandproducts.com
3/4" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
. . . 13.6 g.p.m. (51.5 l.p.m.)
) to meet the intent of ANSI
Aeq
© 2010
CCN 15275290
MODEL DESCRIPTION CHART
Center Section Material
R - Polypropylene
Fluid Connection
A - 3/4 - 14 N.P.T.F. - 2
B - Rp 3/4 (3/4 - 14 BSP, parallel)
Fluid Cap & Manifold Material
A - Aluminum
Hardware Material
S - Stainless Steel
Seat Material
F - Aluminum
P - Polypropylene
Ball Material
A - Santoprene
C - Hytrel
T - PTFE
Diaphragm Material
A - Santoprene
C - Hytrel
T - PTFE / Santoprene
Fluid Section Service Kit Selection
EXAMPLE: Model #PD07R-AAS-PCC
Fluid Section Service Kit # 637427-CC
PD07X-X-X
RELEASED:
2-20-07
REVISED:
5-21-10
(REV. 04)
Figure 1
PD07R - X A S - X X X
PD07R - XAS - X X X
637427 - X X
Ball
Diaphragm

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Summary of Contents for Ingersoll-Rand PD07X-X-X

  • Page 1 T - PTFE / Santoprene Fluid Section Service Kit Selection EXAMPLE: Model #PD07R-AAS-PCC Fluid Section Service Kit # 637427-CC © 2010 CCN 15275290 PD07X-X-X RELEASED: REVISED: (REV. 04) MODEL DESCRIPTION CHART PD07R - X A S - X X X...
  • Page 2: Operating And Safety Precautions

    Do not use the pump for the structural sup- Prevent unnecessary damage to the pump. Use only genuine ARO® replacement parts Install the pump in the vertical position. Re-torque all fasteners before operation. Replacement warning labels are available PD07X-X-X (en)
  • Page 3: General Description

    Hytrel® is registered trademarks of the DuPont Company Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P. Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refi ning Company) ARO® is a registered trademark of Ingersoll-Rand Company...
  • Page 4: Typical Cross Section

    PARTS LIST / PD07X-X-X FLUID SECTION 637427-XX Fluid Section Service Kits include: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Op- tion, refer to -XX in chart below), and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate® FML-2 grease (page 6).
  • Page 5: Torque Requirements

    PARTS LIST / PD07X-X-X FLUID SECTION View for PD07R-XAS-XXT (PTFE diaphragm) confi guration only. Fluid side PTFE (white) Air side Santoprene (tan) PD07X-X-X (en) COLOR CODE FOR THE AIR MO- Diaphragm TOR SECTION, SEE Material Color PAGES 6 & 7.
  • Page 6: Diaphragm Pump Service

    PARTS LIST / PD07X-X-X AIR MOTOR SECTION Indicates parts included in 637428 air section repair kit. Item Description (Qty) Part No. (size) 101 Center Body 103R Cover (right side) 103L Cover (left side) 107 Plug, Small 111 Major Valve Spool...
  • Page 7: Major Valve Disassembly

    PARTS LIST / PD07X-X-X AIR MOTOR SECTION PILOT VALVE PARTS 103L MAJOR VALVE MAJOR VALVE DISASSEMBLY Unthread (134) bolts, releasing (129) muffl er assembly. Pull (135) valve block and components from (101) center body. Remove (132) gasket, (141) valve plate and (140) valve insert from (135) valve block.
  • Page 8: Troubleshooting

    M - 3/8” (9.5 mm) Pump Model “P” Material Inlet / Outlet PD07R-AAS-XXX 3/4 - 14 N.P.T.F. - 2 PD07R-BAS-XXX Rp 3/4 (3/4 - 14 BSP, parallel) (Outlet) (Inlet) N - 6-5/16" (159.8 mm) Figure 5 P - see below PN 97999-1226 PD07X-X-X (en)

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