Ingersoll-Rand ARO PX05 Series Operator's Manual

Ingersoll-Rand ARO PX05 Series Operator's Manual

1/2" diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump mate-
rial options.
637427-XX for fluid section repair (see page 5).
637428 for air section repair (see pages 7).
PUMP DATA
Models . . . . . . See Model Description Chart for "-XXX"
Pump Type . . Air Operated Double Diaphragm
Material . . . . . See Model Description Chart
Weight
PX05A-XAS-XXX-BXXX . . . . . . . 10.36 lbs (4.70 kgs)
PX05A-XSS-XXX-BXXX . . . . . . . 16.57 lbs (7.52 kgs)
PX05R-XAS-XXX-BXXX . . . . . . . 8.04 lbs (3.65 kgs)
PX05R-XSS-XXX-BXXX . . . . . . . . 14.25 lbs (6.46 kgs)
Maximum Air Inlet Pressure . . 100 psig (6.9 bar)
Maximum Material
Inlet Pressure . . . . . . . . . . . . . . . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . 100 psig (6.9 bar)
Air Consumption @ 40 psig . . . 1 cfm / gallon
Maximum Flow Rate
(flooded inlet)
Displacement / Cycle
@ 100 psig . . . . . . . . . . . . . . . . . . . . 0.039 gal.(0.15 lit.)
Maximum Particle Size . . . . . . . 3/32" dia. (2.4 mm)
Maximum Temperature Limits (diaphragm / ball /
seat material)
E.P.R. / EPDM . . . . . . . . -60° to 280° F (-51° to 138° C)
Hytrel® . . . . . . . . . . . . . . -20° to 180° F (-29° to 82° C)
Nitrile . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene . . . . . . . 35° to 175° F (2° to 79° C)
Polyurethane . . . . . . . . 10° to 150° F (-12° to 66° C)
Santoprene® . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Viton® . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Dimensional Data . . . . . . . . . . . . . See pages 11 and 12
Noise Level @ 70 psig, 60 cpm 75.0 dB(A)
 The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LA
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
1/2" DIAPHRAGM PUMP
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
(approx.)
12.0 gpm (45.4 lpm)
) to meet the intent of ANSI
eq
PX05X-XXX-XXX-BXXX
MODEL PD05X
MODEL PE05X
Figure 1
RELEASED:
8-27-08
REVISED:
4-28-17
(REV: M)

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Summary of Contents for Ingersoll-Rand ARO PX05 Series

  • Page 1 OPERATOR’S MANUAL PX05X-XXX-XXX-BXXX RELEASED: 8-27-08 INCLUDING: OPERATION, INSTALLATION & MAINTENANCE REVISED: 4-28-17 1/2" DIAPHRAGM PUMP (REV: M) 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump mate- rial options.
  • Page 2: Model Description Chart

    0 - No Option Special Testing For Special Testing options, please contact your nearest Ingersoll Rand Customer Service Representative or Distributor. NOTICE: All possible options are shown in the chart, however, certain combinations may not be recommended. Consult a representative or the factory if you have questions concerning availability.
  • Page 3: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. HAZARDOUS MATERIALS. Can cause serious WARNING EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS injury or property damage. Do not attempt to return STATIC SPARK HAZARDOUS PRESSURE a pump to the factory or service center that contains hazardous material.
  • Page 4: Maintenance

    MAINTENANCE = Hazards or unsafe practices which could WARNING result in severe personal injury, death or  Certain ARO “Smart Parts” are indicated which should be substantial property damage. available for fast repair and reduction of down time. = Hazards or unsafe practices which could CAUTION Provide a clean work surface to protect sensitive internal ...
  • Page 5 PARTS LIST / PX05X-XXX-XXX-BXXX FLUID SECTION  637427-XX Fluid section service kit includes: Balls (see Ball Option, refer to -XX in chart below), Diaphragms (see Diaphragm Op- tion, refer to -XX in chart below) and item 19 (listed below) plus items 144, 174 and 94276 Lubriplate FML-2 grease (pages 7). COMMON PARTS COMMON PARTS Item Description...
  • Page 6 PARTS LIST / PX05X-XXX-XXX-BXXX FLUID SECTION (PX05X-XAS-XXX-B) 26�� (PX05X-XSS-XXX-B) Torque Sequence COLOR CODE Material Diaphragm Ball Color Color 19� (•) Hytrel Cream Black Nitrile Black (•) Polyurethane Clear Santoprene 27� PTFE White White (•) (•) Viton Yellow Yellow (•) Dot 1�...
  • Page 7 PARTS LIST / PX05A-XXX-XXX-BXXX AIR MOTOR SECTION  Indicates parts included in 637428 air section service kit.  Indicates parts included in fluid section service kit, see page 5. AIR MOTOR PARTS LIST AIR MOTOR PARTS LIST Item Description Qty Part No. Item Description Qty Part No.
  • Page 8 PARTS LIST / PX05A-XXX-XXX-BXXX AIR MOTOR SECTION 103L 144� �123 �174 �173 �169 �168 �171 �232 PILOT VALVE �200 144� �173 141� 123� �174 103R PILOT VALVE 134� �ASSEMBLY TORQUE REQUIREMENTS� NOTE: DO NOT OVERTIGHTEN FASTENERS. 138� (123) screw, 10 - 12 in. lbs (1.13 - 1.36 Nm). (134) bolt, 15 - 20 in.
  • Page 9 PARTS LIST / PX05R-XXX-XXX-BXXX AIR MOTOR SECTION 637438 (Optional Includes 232) PILOT VALVE 103L 144� �137 123� �174 �173 �139 �232 171� 171� �138 200� �168 173� 141� �169 103R 134� �174 �123 166� PILOT VALVE 137� �ASSEMBLY TORQUE REQUIREMENTS� NOTE: DO NOT OVERTIGHTEN FASTENERS.
  • Page 10: Pilot Valve Disassembly

    AIR MOTOR SECTION SERVICE MAJOR VALVE REASSEMBLY Service is divided into two parts - 1. Pilot Valve, 2. For PX05A-XXX-XXX-BXXX Models Only Major Valve. Assemble new (139 and 138) “U” cups on (111) spool - Air Motor Section service is continued from Fluid Section LIPS MUST FACE EACH OTHER.
  • Page 11: Troubleshooting

    TROUBLE SHOOTING Product discharged from exhaust outlet. Low output volume. Check for diaphragm rupture. Check air supply.   Check tightness of (14) bolt. Check for plugged outlet hose.    For the pump to prime itself, it must be mounted in the Air bubbles in product discharge.
  • Page 12 DIMENSIONAL DATA / PX05R-XXX-XXX-BXXX Dimensions shown are for reference only, they are displayed in inches and millimeters (mm). Air Inlet 1/4 - 18 PTF SAE Short P (Outlet) (Inlet) DIMENSIONS A - 7-11/16” (195.2 mm) E - 6-23/32” (170.6 mm) J - 5-1/2”...

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Aro pd05 seriesAro pe05 series

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