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Summary of Contents for BWT PERMAQ Compact 951
- Page 1 Installation and Operating Manual BW T P ER M A Q ® Compact 951 – 953 Reverse Osmosis Plant...
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Page 3: Table Of Contents
List of contents 1 General ................. 5 2 Definitions ................5 3 Functional description ............6 4 Placement of plant ..............6 5 Water quality ................ 7 6 Water connections ..............7 Connection of raw water/inlet water: ................7 Connection of permeate outlet ..................7 Connection of outlet hose (concentrate) ................ - Page 4 15.3.1 Plant capacity has dropped ................20 15.3.2 Treated water quality is higher than 20 µS/cm ..........20 15.3.3 Alarm: Transport pump ................... 21 15.3.4 Indication: Level low ..................22 15.3.5 Alarm: level high OPTION ................22 15.3.6 The plant is not operating ................23 15.3.7 Alarm: The transport pump stops and starts ............
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Page 5: General
General since all internal installations are pre-fitted and tested in our workshop. This assembly and operating instruction Your BWT PERMAQ Compact 950 plant is applies BWT PERMAQ Compact 950 total designed for minimum service and for long desalination plants. and unproblematic operation. -
Page 6: Functional Description
Membranes: pressure tank keeps two litres to ensure a steady flow to the consumer. A pressure switch The filters of the plant, which under high starts/stops the transport pump as required. pressure and flow are capable of desalinating the raw water. There is a bypass valve installed which can be used if power is lost. -
Page 7: Water Quality
Connect raw water to the top connector at the Water quality left side of the plant labeled “raw water”. We The raw water to be treated in the BWT recommend connection with ¾" flexible PERMAQ Compact 950 plant must be pressure hoses. -
Page 8: Connection Of Outlet Hose (Concentrate)
2.1, 2.2 on the plant level sensor and the reservoir tank and 2.3 on page 5. You can order the consequently gets overfilled. correct meter disk from BWT HOH or your supplier. 6.5 Connection of soft-water control valve 2. -
Page 9: Replacement Of Regeneration Meter Disk
Check that the water is above the Capacity I hardness degrees dH°/litre per grid plate (approx. 5 cm above). regeneration Disc number 9. Fill up the tank with BWT HOH salt 7°dH – 2280 litre tablets. 14°dH – 1140 litre 21°dH – 760 litre 10. -
Page 10: Adjustment Of Outlet Amount
The outlet amount is measured by timing the tablets and make sure that these are of a pure produced outlet water. E.g. if 300 litres of quality, e.g. type BWT. permeate is produced per hour, you must produce 100 litres to drain per hour which The soft-water plant is now ready for corresponds to 1.67 l/min. -
Page 11: Automatic Functions
Automatic functions reservoir tank is full. NB: Do not touch the level sensor. The BWT PERMAQ Compact 950 plant is equipped with a control box which has Create a large consumption of treated water. following control functions integrated: Check if the transport pump starts automatically. -
Page 12: Maintenance And Troubleshooting
Start and stop of high-pressure pump. 3. Capacity permeate: (encl. 14.2 F fig. Solenoid valve inlet raw water. 4. Conductivity: (option) 5. Pressure after the high-pressure pump: Pressure switch for start/stop of the transport (encl. 14.2 E fig. 2) pump (Stop 4.2 bar Start 3.7 bar). Every 6 months: Option: Conductivity meter 0-200 µS/cm with potential-free alarm outlet. -
Page 13: Replacement Of Membranes
For preservations lasting longer you must 5. Raw-water temperature check the organic growth. When protecting 6. Raw-water pressure. against frost take care that the pH value never 12 CIP-cleaning of membranes drops to a value below pH 3. In that case (OPTION) there is a risk that the bisulphite transforms into sulphuric acid. - Page 14 2 and 11.5. The flow direction during CIP cleaning must be the same as during operation. BWT CIP 4 is an acid cleaning agent used for dissolving inorganic deposits including iron, whereas the alkaline cleaning agent BWT CIP 10 is used for dissolving organic deposits including oil.
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Page 15: Technical Data
13 Technical data BWT PERMAQ Compact 950 Unit 951-S 952-S 953-S Capacity Max recovery Salt reduction Conductivity µS/cm <20 Reservoir litre Electric connection Max. power consumption Electric frequency Fuse Pipe inlet diameter “ ¾ Concentrate outlet diameter “ ¾ Permeate outlet diameter “... -
Page 16: Technical Specifications
14 Technical specifications Discharge end with fittings for BWT 4” end cap membrane pipe Material: PVC RO membranes BWT membrane 1-3 pcs. Membrane delivery pipe: Vinylester/fibreglass High-pressure pump Pump: Grundfos MTR3-26/26 Operating pressure: 12,6 - 17,2 bar Power: 2,2 kW, 3x400 V, 50 Hz... -
Page 17: Appendix
15 Appendix... -
Page 18: Survey Of Alarm Conditions
LED’s flashes slowly (½ Hz) LED’s flashes rapidly (5 Hz) BWT PERMAQ Compact emits beep tone at ALARM condition (Nothing is working), which can only be neutralised by rectifying the fault, then switching the plant OFF for 5 seconds and switching ON... -
Page 19: Settings
15.2 Settings It is possible to adjust the various time settings for start, Stop and Alarm, plus insert a start-up delay of the pump. Use of DIP-switch: No. 1 High-pressure pump No. 2 Transport pump No. 3 Selection of RO model FACTORY SETTING No. -
Page 20: Trouble-Shooting
15.3 Trouble-shooting 15.3.1 Plant capacity has dropped 15.3.2 Treated water quality is higher than 20 µS/cm... -
Page 21: Alarm: Transport Pump
Alarm: Low raw-water pressure 15.3.3 Alarm: Transport pump... -
Page 22: Indication: Level Low
15.3.4 Indication: Level low 15.3.5 Alarm: level high OPTION... -
Page 23: The Plant Is Not Operating
15.3.6 The plant is not operating 15.3.7 Alarm: The transport pump stops and starts... -
Page 24: Hard Water Is Measured At The Soft-Water Sample Valve
15.3.8 Hard water is measured at the soft-water sample valve... -
Page 25: P&I Diagram
15.4 P&I Diagram... -
Page 26: Arrangement Drawing
15.5 Arrangement Drawing... -
Page 27: Wiring Diagram
15.6 Wiring Diagram... -
Page 35: Start-Up Test
No, the problem does not concerns the plant or the installation The plant – we mean only the part of the whole installation which was delivered by BWT (i. e. only the plant). The installation – we mean the piping etc, leading to the plant. -
Page 36: Operating Journal
15.8 Operating Journal... -
Page 37: Spare Parts
15.9 Spare parts 15.9.1 Spare parts softening plant Item Article Number Description Qty. 405390440 Cap, D.O. 405314600 O-ring actuator 405392840 Actuator with indication 405310700 Balance piston O-ring 405392600 Balance piston 405354480 Spring balance piston 405315070 Meter disc no. 4 405347010 Spring, meter drive pawl 405346890 Control disc... - Page 38 Item Article Number Description Qty. (11902) Gear, Alignment clip 405316710 Turbine 10 – reg. (VKI) 405315260 Gear no. 5 405315240 Gear no. 3 405315230 Gear no. 2 (1521) Gear - Stem 405392580 Turbine 9 405315250 Gear no. 4 405315220 Gear no. 1 Note: Item 2, 3, 4, 5, 7, 8 and 9 are model specific items...
- Page 39 Item Article Number Description Qty. (8915C) L-3 STD-HT, 3/8 DRN 405372250 Level 2 405318400 Brine elbow 405318500 Drain elbow 405351560 Flow control (venture 0,4) 405314800 Vent tube 405386300 Seal (Level 2) 405386310 Seal (level 2-3) 405365870 Flow control regen. 0,4 (level 3) 405310430 Venturi throat-white (11017)
- Page 40 Item Article Number Description Qty. 405378680 Control valve w/quad (HT) 405315900 Quad ring (drain & cont) 405378690 Seal, drain/control valve 405310530 Flow control – 1,4 GPM 405386320 Seal (level 4) 405352480 Level 4 – w/all retainers 405352520 Main valve seat 405378650 Seal-main valve seat 405352510...
- Page 41 Item Article Number Description Qty. 405378741 Level 5 w/check seal only 405378720 Drain valve 405378690 Seal, drain/control valve 405315900 Quad ring (drain & cont) 405392610 interlock...
- Page 42 Item Article Number Description Qty. 405386330 Seal, main base – SK/HT 405386270 Stem 6654 to HT 405389250 O-ring (base) 405328380 Distributor, Upper, Fint/HT 405352601 Base, main stem reverse 405318000 O-ring (dist. Tube) (5261A) Retainer (dist. Tube)
- Page 43 Item Description Recommended Part no. Recommended spare parts replacement frequency By-pass valve 200712025 Ejector 452575000 Safety pressure switch 0,5 bar 452550005 Solenoid valve ½” 200752004 Manometer 0 – 40 bar 452266000 ½” needle valve with counter nuts 200731004 Salt valve 405378050 Snap-on connector 14mm elbow 454090014...
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Page 45: Declaration Of Conformity
– www.bwt.dk Herewith declares that: BWT PERMAQ Compact 951-S, 952-S and 953-S Is in conformity with the provisions of the Machinery Directive (directive 2006/42/EC) Is in conformity with the provisions of the following other EC directives Low Voltage Directive (2006/95/EEC) - Page 46 Notes...
- Page 48 Fax: +33 1 4922 45 45 E-Mail: office@bwt.at E-Mail: bwt@bwt.de E-Mail: info@cillichemie.com E-Mail: bwt@bwt.fr BWT Belgium NM. BWE Česká Republika s.r.o. BWT Polska Sp. z o.o. BWT Hungária Kft. Leuvensesteenweg 633 Lipovo 196 -Cestlice ul. Polczyhska 116 Keleti út. 7. B-1930 Zaventem CZ-251 01 Říčany...
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