Warn 68573 Installation Instruction

Warn 68573 Installation Instruction

Atv bumper/winch mount

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Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation
and operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could
hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good
judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE.
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING
AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death.
WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations.
CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information worthy of
special attention.
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY
OF THE FOLLOWING.
• Read the Winch Operator's Manual, ATV Operator's Manual, and all warning
labels before operating the winch and ATV.
• Stay clear of moving parts and cable. Keep others away when operating the
winch.
• Inspect the winch mechanism, fasteners, and cable, before operating. Replace all
worn or damaged parts before operating.
• Make sure the winch is deactivated when leaving the ATV unattended.
PART NO.
68574
63578
63577
34884
31804
35185
1320
1321
21331
2079
1402
Warn Industries
INSTALLATION INSTRUCTION
ATV BUMPER/WINCH MOUNT
Mount Kit: PN 68573
Application:
WARNING

PARTS LIST:

QUANTITY
1
1
1
4
6
6
6
6
4
4
4
Page 1
POLARIS 300, 400, 500 and 700 Sportsman
DESCRIPTION
Bumper / Winch Assy
5/16-18 Self tapping hex bolt
¼-20 Hex nut retainer
5/16-18 x 1 hex bolt
Support, right side
Support, left side
¼-20x 1 hex bolt
¼ flat washer
¼ lock washer
5/16-18 hex nut
5/16 lock washer
67767A1

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Summary of Contents for Warn 68573

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2 Figure 1 Remove the top two fasteners on both sides of the ATV and discard, see Figure 1. Place ¼-20 J-clips into positon on frame with nut behind frame as shown in Figure 2. Warn Industries Page 2 67767A1...
  • Page 3 Do not tighten fully at this time. NOTE: Be sure to put lock washer than flat washer on to ¼-20 bolt, this will prevent lock washer from damaging plastic when bolt is tightend down. Warn Industries Page 3 67767A1...
  • Page 4 Attach the bumper to the side support brackets using 4, 5/16-18 x 1” hex head bolts, 4, 5/16 lock washerS and 4, 5/16-18 nuts. NOTE: If installing WARN 2.5ci or 3.0ci winch, attach bumper to side support brackets using front mounting holes leaving the bumper rotated forward, see figure 4.
  • Page 5 Tighten all fasteners at this time starting with the 2, 5/16-18 bumper bolts, continuing on with the ¼-20 side support bolts and finishing with the 5/16-18 self tapping screws. For winch electrical connections, refer to the winch manual supplied with the winch. Warn Industries Page 5 67767A1...

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