Warn 68450 Installation Instructions

Warn 68450 Installation Instructions

89-95 toyota pickup front winch bumper

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Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation and
operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could hurt you or
others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ
AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND
OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or
death. WARNING and CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that
CAUTION signals a hazard that
NOTICE
This guide uses
to call attention to important mechanical information, and NOTE: to emphasize general information worthy of special
attention

PARTS LIST

PART NO.
68449
68448
68447
68468
68464
69434
69435

TOOLS REQUIRED

Metric wrench set
Standard wrench set
Torque wrench
Phillips screw driver

TORQUE SPECIFICATIONS

1. Unplug the wiring from the turn signals in the front bumper and remove the turn signals from the
bumper. Remove the front license plate from the bumper.
2. Remove the front bumper from the vehicle and discard.
3. Install the new left and right frame brackets to the vehicle using the M12 and M10 hardware
provided. See Figure 1. Install the M12-1.25 x 30mm bolts, 1/2" lock washers, and 7/16" flat
washers in the bottom frame holes. Install the M12-1.25 x 40mm bolts, 1/2" lock washers, and 7/16"
flat washers through the front of the frame bracket, spacer plate, and into the frame. Install the new
M10-1.25 x 30mm bolts, M10 lock washers and flat washers in the side holes of the frame. Once all
seven bolts are installed, evenly tighten and torque all bolts using the torque chart.
WARN
INSTALLATION INSTRUCTIONS
89-95 Toyota Pickup
could
cause serious injury or death, if you do not follow recommendations.
may
cause minor to moderate injury, if you do not follow recommendations.
QUANTITY
1/4
5/16
7/16
M10-1.25
M12-1.25
Front Winch Bumper
P/N 68450
1
1
1
2
1
1
Solenoid Box Bracket, Centered
4
Standard socket set
8 lb. ft. (10.8 N-m)
19 lb. ft. (25.8 N-m)
50 lb. ft. (67.8 N-m)
45 lb. ft. (61 N-m)
75 lb. ft. (101.7 N-m)
1
DESCRIPTION
Front Bumper
RH Frame Bracket
LH Frame Bracket
Spacer Plate, Front Frame
Hardware Kit
Shim Plate
Metric socket set
Ratchet
Allen wrench set

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Summary of Contents for Warn 68450

  • Page 1 This information alerts you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
  • Page 2 FIGURE 1, FRAME BRACKET INSTALLATION. 4. Install the factory turn signals into the front bumper using the new #8-32 screws and spring nuts. See Figure 2. FIGURE 2, TURN SIGNAL INSTALLATION. WARN...
  • Page 3 See Figure 4. Install a 7/16” carriage bolt through each hole in the side plate inside the bumper, the shim plates, and the frame brackets and install a 7/16” flat washer and lock nut onto each carriage bolt. See Figure 5. Torque all hardware using the torque chart. WARN...
  • Page 4 FIGURE 4, SHIM PLATE INSTALLATION. FIGURE 5, BUMPER TO FRAME BRACKET BOLTS. WARN...
  • Page 5 FIGURE 6, SOLENOID BOX MOUNTING BRACKET. 9. Pre-drilled light holes are provided in the bumper as well as holes for the Warn Rock Crawler Tube. 10. Pre-drilled holes are provided for the mounting the front license plate to the front bumper. Two locations are provided.

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