Warn 86766 Installation Instructions

Your safety, and the safety of others, is very important. To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR
EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND
OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death. WARNING and CAUTION are signal words that identify the level of hazard.
These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow
recommendations.
you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to empha-
size genera l information worthy of special attention.
Before You Begin
This kit also requires a plow tube base kit, a WARN specific vehicle plow mount, and lift mechanism such as a
winch, electric actuator, or universal manual lift. See your local dealer for part numbers and available kits.
Please note that the larger blades are very heavy and for some people may be too tiresome to lift with a manual
lift. Older plow tube base kits come with a set of skids and plow springs that will not be used in the installation
of this kit. Instead, use the skids and springs provided with the blade kit. Additionally, older plow base kits may
come with english units fasteners rather than the metric fasterners as described in these instructions. The kits
are compatible. Simply use the following guidelines; 8mm = 5/16", 10mm = 3/8", and 12mm = 1/2". A list of
replacement parts, such as skids and wear bars, can be found on the last page of this document.

Table of Contents

I. Tools Required .............................................. 2
II. Torque Specifications .................................... 2
III. Parts List ....................................................... 2
IV. Installation ..................................................... 3
V. Tips/Troubleshooting ..................................... 5
VI. Maintenance/Care ......................................... 5
WARN® INDUSTRIES
INSTALLATION INSTRUCTIONS
Part Number: 86766 (48"), 86768 (54"), or 86772 (60")
Application: All Terrain Vehicles
CAUTION signals a hazard that may cause minor to moderate injury, if
ATV Plow Blade
PAGE 1 86531 Rev A0