Takara Belmont MAJOLICA PORTO EX-SB 1 Series Installation Instructions Manual

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MAJOLICA PORTO Installation Instructions
MAJOLICA PORTO
Basin
EX-SB 1* [single tap type]
EX-SB 2* [double tap type]
Water faucet kit
AY-SB P1 [P pipe / single tap type]
AY-SB P2 [P pipe / double tap type]
AY-SB S1 [S pipe / single tap type]
AY-SB S2 [S pipe / double tap type]
●The precautions listed here are to ensure that MAJOLICA PORTO can be installed safely, and to prevent any danger or risk to
the person installing MAJOLICA PORTO or those around them. All of these precautions are important for safety. Takara Belmont
is not responsible for any damage or risk to the person installing MAJOLICA PORTO or those around them should accidents
occur following non compliance with the following guidelines and precautions.
If MAJOLICA PORTO is installed after ignoring this symbol, "there is the risk of light or moderate
Caution
injury or physical damage"
Note: Plumbing should be performed by a qualified technician and should meet all national and local plumbing codes
and ordinances. It is the responsibility of purchaser and/or plumber to conform to national and local codes and ordinances.
Takara Belmont does not take any responsibility or liability for plumbing and installation.
(Above drawing is EX-SB 1*/AY-SB P1)
(Above drawing is EX-SB 2*/AY-SB P2)
To the installer
• The instructions should be thoroughly read
and understood before installation to
ensure that MAJOLICA PORTO is installed
correctly.
•After installation, please pass these
instructions to the customer.
To the customers
・ Customers must ask professional to install
MAJOLICA PORTO.
・ Customers must not install MAJOLICA
PORTO by themselves
・ These instructions should be stored in a
safe place for future reference.
‫٭‬The data for the MAJOLICA PORTO,
including images and dimensions listed
in this manual may be modified and are
subject to change without prior notice.
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Contents
Version 4
October 2018
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Table of Contents
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Summary of Contents for Takara Belmont MAJOLICA PORTO EX-SB 1 Series

  • Page 1: Table Of Contents

    ●The precautions listed here are to ensure that MAJOLICA PORTO can be installed safely, and to prevent any danger or risk to the person installing MAJOLICA PORTO or those around them. All of these precautions are important for safety. Takara Belmont is not responsible for any damage or risk to the person installing MAJOLICA PORTO or those around them should accidents occur following non compliance with the following guidelines and precautions.
  • Page 2: Before Installation

    Before installation <Dimensions> (unit : mm) Top View(Single tap type) Top View(Double tap type) Front View(Single tap / Double tap type) Side View(Single tap / Double tap type) (Above picture is single tap type) (Above picture is single tap type) <Plumbing layout>...
  • Page 3 <Parts structure> Unit <Single tap type> Drain cap Shower head Hair catcher Shower head holder Basin Mixer pipe Neck cushion Stop valve Shower hose Drain housing Temperature control handle Trap <Double tap type> Drain cap Hair catcher Shower head Shower head holder Temperature control handle Mixer pipe Basin...
  • Page 4 Floor surface Floor surface Ensure that the material or finishing of the floor surface is waterproof material or has a waterproof coating applied. Always ensure that the floor surface is horizontally level. Ensure that the floor surface is smooth and free from bumps around the attachment areas. Wall For installation on the wall, the wall base strength should be equal to or stronger than a 42mm-thick composite panel.
  • Page 5: Usage Conditions

    Precautions during installation of pipes Do not use pipes made of materials that may cause rust in the water supply pipe. In general, VP pipes or other materials specified by regulations for a particular region, are recommended for installation. In general, Type L deoxidized copper pipes are recommended for hot water pipes. In general, the same diameter and same pressure is recommended for hot water pipes and water supply pipes.
  • Page 6: Content Of Packing

    Content of packing Packing details Drain housing Trap P-trap pipe / S-trap pipe Shower hose (Rubber packing is included) Either of the two type P-trap pipe S-trap pipe Basin bracket Scerw set Hooks Wrench Cover(large) for basin bracket (Screw(2) is included) Caution sheet for connecting flexible pipe...
  • Page 8: Transporting The Unit

    Transporting the unit Caution Caution Unit installation...
  • Page 9: Wall Fittings

    Wall fittings Attach stop valve Basin in the centre 1. Check the position of drainage pipe for closeup floor, based on the installation position of the basin (Basin in the centre). Hot water supply Water supply are attached on the wall. Stop valve mounting bracket riser, hot water supply and water supply...
  • Page 10: Water Regulator&Thermostat

    Attach basin bracket 1. Temporality fix the basin bracket on to the wall, with the supplied wood screw and flat washer Wood screw into the centre of the bracket. Flat washer 5.8×63 Wood screw...1 15.5×1.5×1.5 Flat washer ...1 Basin bracket 2.
  • Page 11 <Single tap type / Double tap type> ■ Attach the water regulator Water regulator 1. Remove the packing (white, 1pc) and nut from the water regulator. Packing (black) ‫٭‬Do not remove the packing (black). 2. Attach the packing(black, 2pcs) on to the water Packing (white) regulator, and insert it into the water regulator hole in the basin.
  • Page 12 <Double tap type> ■ Thermostat packing(black) Attach thermostat 1. Attach the elbow onto the thermostat. ‫٭‬Pay attention to the direction of the elbow. Thermostat 2. Put the thermostat packing (black) on top of the ‫٭‬never loosen and thermostat, and insert it into the thermostat remove these nut Packing hole in the basin.
  • Page 13: Drain Housing

    Drain housing ■ Remove the drain housing nut, packing(white) and triangular packing(black) from the drain housing ‫:1٭‬Don’t remove U-packing(black) ‫ : 1٭‬Do not remove the U-packing (black). ‫ : 2٭‬Remove the drain cap and strainer from the drain housing when inserting it into the basin.
  • Page 14: Shower Head Holder

    Shower head holder Caution damaging the shower head holder. Put the screws into the shower head holder completely Packing please contact your closest dealer. 5×16×1.0 Washer ...2 in the basin Drain housing Washer(5×16×1.0) Shower head holder housing in the basin Neck base Caution please contact your closest dealer.
  • Page 15: Basin

    Basin Fit the basin into the basin bracket Basin Caution Make sure the basin is fitted onto the basin bracket securely in order to avoid the basin from dropping on the floor and causing injury. Basin bracket Level the basin [5.8×50] Wood screw by using the level gauge, and fix it Hooks...
  • Page 16: Flexible Pipe

    Flexible pipe <Single tap type> 1. Bend the flexible pipe in the way that it fits the thermostat and water regulator. Water regulator 2. Put a provided packing on the flexible pipe, and attach it to the water regulator. 3. Put another provided packing on the flexible pipe, and attach it to the thermostat.
  • Page 17 <Double tap type> 1. Bend the flexible pipes in the way that they fits Thermostat the thermostat, water regulator and stop valve. Water regulator 2. Put a provided packings on the flexible pipes, and attach them to the water regulator. *Attach them in the order of 1 →  2  →  3  →  4  →  5  →  6 Packing...
  • Page 18: Shower Hose

    Shower hose Put the shower hose through the shower head holder, and attach the hose and to the shower hose connecting port. Shower hose Water regulator connecting port Shower head Shower head holder Shower hose Drain pipe 1. Remove the nut A and the paper packing from the trap, and insert it in P-trap pipe or S-trap pipe.
  • Page 19 3. Detach the temporarily fixed parts, attach a 2, 5 rubber bush (not included) on the drainage pipe riser. S-trap type P-trap type 4. Put the P-trap pipe or S-trap pipe through the cover(large), and insert it in the rubber bush Plastic packing Cover(large) (not included).
  • Page 20: Tap & Handle

    Tap & handle Precautions for Resin(Plated) Parts Caution on the plated surface the plated surface Tap cap × (Blue) × Pan head screw Correct...
  • Page 21 ■ <Double tap type> Temperature control knob 1. Attach the handle lock to the thermostat. ‫٭‬Pay attention to the parts mounting directions. Nail(long) ‫٭‬Fit in the nail of handle lock and Dent(short) the long dent of thermostat Dent(long) Tap cap 2.
  • Page 22: Neck Cushion

    Neck cushion Attach the neck cushion 1. Check the proper direction of the neck cushion and the neck fittings. neck fittings. Overhead view Basin side Basin side Neck fittings Chair side Cutaway Neck cushion Chair side Chair side 3. Adjust the height of neckrest fittings and (both sides) neck fittings.
  • Page 23: Testing The Unit

    Testing the unit Test water flow Caution Always test the water flow to prevent accidents during use. of the water flow test, however, this does not indicate any problem. 1. Is there no water leaking from the pipe joints? 2. Are the hot water supply and water supply pressures in the appropriate range? (See page 5 ) If the pressures are not in this range, see ”How to adjust faulty temperature regulation”...
  • Page 24 Set up the temperature control handle <Single tap type> 1. Turn the tap on anti-clockwise at the maximum degree. 2. Turn the temperature control handle until the water Open temperature reaches approx. 40 ℃, regardless its scale marks. pressing the lock button. 3.
  • Page 25 <Double tap type> 1. Turn the tap on anti-clockwise at the maximum degree. Open 2. Turn the temperature control handle up to the lock position, and measure the water temperature. 3. Remove the cap and screw from temperature control handle, and take the handle out of the unit. Tap cap Pan head self tapping Caution...
  • Page 26: After Installation

    After installation Caution Be sure to execute the inspection without fail to prevent accidents during operation Inspection 1. Check that there are no missing screws or other parts. 2. Check that there are no loose parts 3. Check that there are no cracks or contamination on the basin. 4.
  • Page 27 Memo...
  • Page 28 T AKARA BELMONT COR PORATION 1-1, 2-Chome, Higashi-shinsaibashi,Chuo-ku,Osaka,Japan TEL : (06) 6213-5945 F AX : (06) 6212-3680 Printed in Japan 1A0LJ1A0...

Table of Contents