Powerex OTD Series Instructions Manual

Powerex OTD Series Instructions Manual

Oilless tankmount duplex

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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for future reference.
Description
The OTD Series Powerex Duplex Air Compressors have
been designed and tested to meet the most demanding
specifi cations for reliability in the pneumatic oil-free industry.
All Powerex air compressors have reliable operation and
feature high quality construction and components. An
unloading feature is included on all compressors to provide
loadless starting. Powerex oilless pumps use composite piston
technology, low compressor speeds and PTFE compression
ring(s) at low maintenance costs.
All 2 through 15 HP models are also equipped with an
auxiliary cooling fan and air control shroud to achieve low
head temperatures, further minimizing ring wear.
Powerex compressor motors are NEMA Class B or better
design. Single-phase motors have built-in overload protection
and a DPST disconnect switch. Three-phase motors require
a manual or magnetic starter and three overload heater
coils which may be ordered as a factory mounted-and-wired
option.
Features
• Oilless reciprocating compressor pump
• High effi ciency ODP motors
• Three year warranty on compressor pump
• Optional Isolation pads
• Optional R134 dryer
• ASME tank
• UL listed controls (with optional panel)
The performance specifi cations are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifi cations, consult the local Powerex offi ce. Powerex shall not be liable for damages resulting from misapplication or misuse of its products.
Powerex • 150 Production Drive • Harrison, OH 45030 • USA
1-888-769-7979 • www.powerexinc.com
Oilless Tankmount Duplex
Specifi cations
Product
OTD Series Powerex Duplex Air Compressors
Performance
See Page 2
Specifi cations
Lubrication
Grease Filled Bearings
1 HP - 1-1/2 HP 115 - 280 / 230 Volts, 60 Hz
Operating
2 HP - 5 HP 280 / 230 Volts, 60 Hz
Voltages
280 - 230 / 460 Volts, 60 Hz
Compression
Single-Stage (1 HP - 3 HP Models)
Cycle
Two-Stage (5 HP - 15 HP Models)
Motor
Built-in Thermal Overload (Standard)
Overload
IEC Magnetic Starter with Adjustable
Protection
Overload (Optional)
Pressure
Lead
Cut-In: Factory Set at Approx. 90 psig (621 kPa)
Settings
Cut-Out: Factory Set at Approx. 120 psig (827 kPa)
Lag
Cut-In: Factory Set at Approx. 80 psig (552 kPa)
Cut-Out: Factory Set at Approx. 110 psig (758 kPa)
Overpressure
ASME Safety Valve Factory Set and Sealed
Protection
Outlet Air
1/2 inch NPT (30, 60, and 80 Gallon Tanks)
Connections
1 inch NPT (120, 200 and 240 Gallon Tanks)
Tank Sizes
See Page 2
California
Meets Requirements of this Ordinance
Ordinance
462 (L) (2)
Tank Isolation Standard All Units
Drive
V Belt
Control Panel Optional Panel UL508A Listed
IN256905AV 1/14

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Summary of Contents for Powerex OTD Series

  • Page 1 The performance specifi cations are nominal and conform to acceptable industry standards. For application at conditions beyond these specifi cations, consult the local Powerex offi ce. Powerex shall not be liable for damages resulting from misapplication or misuse of its products.
  • Page 2: Performance Specifications

    COULD result in death or serious injury. as an option on all 1/2 through 3 HP Powerex Duplex Air Caution indicates a potentially Compressors. The air dryer is piped to the compressor at the minor or moderate injury.
  • Page 3 Oilless Tankmount Duplex Alternator Panel (Optional) Aftercooler (Optional) Plug Discharge Electric Auto Drain (Optional) Figure 1 - 1.5 HP through 5 HP Refrigerated .01 Micron Air Dryer Coelescing Alternator Panel Afterfi lter (Optional) Regulator Aftercooler with Gauge Discharge Plug Electric Auto Drain (Optional) Figure 2 - 1.5 HP through 3 HP with Refrigerated Air Dryer Option...
  • Page 4 Oilless Tankmount Duplex Alternator Panel (Optional) Aftercooler (Optional) Plug Discharge Electric Auto Drain (Optional) Figure 3 - 7.5 HP through 5 HP...
  • Page 5: Maintenance Schedule

    Oilless Tankmount Duplex Maintenance Schedule Operating Hours Action Item needed Daily 1500 2500 5000 10,000 15,000 20,000 Remarks ● Tank Drain moisture Drain tank daily Inspect, Every 2500 hours ● ▲ Inlet air fi lter Replace or less ● ● ●...
  • Page 6 Oilless Tankmount Duplex Wiring Diagram Figure 4 - Single Phase...
  • Page 7 Oilless Tankmount Duplex Wiring Diagram Figure 5 - Three Phase...
  • Page 8: Replacement Parts List

    Oilless Tankmount Duplex B (Inside belt guard) C (Inside belt guard) Replacement Parts List Quantity Code Item Description Required Number PUMP AND FLYWHEEL: Motor HP 1, 1-1/2 OPS010 2, 3 OPS030 OPT050 7-1/2, 10 OPT100 OPT150 B † BELT: Motor HP Size 1 (1Ø) AX-43...
  • Page 9 Oilless Tankmount Duplex Replacement Parts List (Continued) Quantity Code Item Description Required Number SAFETY RELIEF VALVE: Set at approximately 140 psig (965 kPa) 1 Through 5 HP Models V-215100AV 7.5 Through 15 HP Models V-215400AV PRESSURE ELECTRIC SWITCHES: (For all models) Lead Switch: Set at approximately 90 psig (630 kPa) cut-in and 120 psig (827 kPa) cut-out...
  • Page 10: Maintenance Log

    Oilless Tankmount Duplex Maintenance Log Date Maintenance Required Maintenance Performed...
  • Page 11 Powerex warrants that the replacement motor shall be free of Defects for the fi rst twelve (12) months from the date of shipment by Powerex. For any replacement motor installed on a system or unit that was not manufactured by Powerex after any initial warranty period has expired or where another warranty does not apply for any reason, Powerex warrants that the replacement motor shall be free of Defects for the fi...
  • Page 12 Claims. Any non-warranty claims pertaining to the Products must be fi led with Powerex within 6 months of the invoice date, or they will not be honored. Prices, discounts, and terms are subject to change without notice or as stipulated in specifi c Product quotations. Powerex shall not be liable for any delay or failure arising out of acts of the public enemy, fi...

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