Powerex OTD110 Instructions Manual

Powerex OTD110 Instructions Manual

Oilless tankmount duplex
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for future reference.
Description
The OTD Series Powerex Duplex Air Compressors have
been designed and tested to meet the most demanding
specifications for reliability in the pneumatic oil-free industry.
All Powerex air compressors have reliable operation and
feature high quality construction and components. An
unloading feature is included on all compressors to provide
loadless starting. Powerex oilless pumps use composite piston
technology, low compressor speeds and PTFE compression
ring(s) at low maintenance costs.
All 2 through 15 HP models are also equipped with an
auxiliary cooling fan and air control shroud to achieve low
head temperatures, further minimizing ring wear.
Powerex compressor motors are NEMA Class B or better
design. Single-phase motors have built-in overload protection
and a DPST disconnect switch. Three-phase motors require
a manual or magnetic starter and three overload heater
coils which may be ordered as a factory mounted-and-wired
option.
Features
• Oilless reciprocating compressor pump
• High efficiency ODP motors
• Three year warranty on compressor pump
• Optional Isolation pads
• Optional R134 dryer
• ASME tank
• UL listed controls (with optional panel)
The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these
specifications, consult the local Powerex office. Powerex shall not be liable for damages resulting from misapplication or misuse of its products.
Powerex • 150 Production Drive • Harrison, OH 45030 • USA
1-888-769-7979 • www.powerexinc.com
Oilless Tankmount Duplex
INLET
OUTLET
40
60
PRESSURE GAGE
20
80
0
PSI
100

Specifications

Product
OTD Series Powerex Duplex Air Compressors
Performance
See Page 2
Specifications
Lubrication
Grease Filled Bearings
1 HP - 1-1/2 HP 115 - 280 / 230 Volts, 60 Hz
Operating
2 HP - 5 HP 280 / 230 Volts, 60 Hz
Voltages
280 - 230 / 460 Volts, 60 Hz
Compression
Single-Stage (1 HP - 3 HP Models)
Cycle
Two-Stage (5 HP - 15 HP Models)
Motor
Built-in Thermal Overload (Standard)
Overload
IEC Magnetic Starter with Adjustable
Protection
Overload (Optional)
Pressure
Lead Cut-In: Factory Set at Approx. 90 psig (621 kPa)
Settings
Cut-Out: Factory Set at Approx. 120 psig (827 kPa)
Lag
Cut-In: Factory Set at Approx. 80 psig (552 kPa)
Cut-Out: Factory Set at Approx. 110 psig (758 kPa)
Overpressure
ASME Safety Valve Factory Set and Sealed
Protection
Outlet Air
1/2 inch NPT (30, 60, and 80 Gallon Tanks)
Connections
1 inch NPT (120, 200 and 240 Gallon Tanks)
Tank Sizes
See Page 2
California
Meets Requirements of this Ordinance
Ordinance
462 (L) (2)
Tank Isolation Standard All Units
Drive
V Belt
Control Panel Optional Panel UL508A Listed
ALT.
PUMP
PUMP
NO. 1
NO. 2
0 0 0 0
0
0
0
0
0 0
0
0
RESET
RESET
80
100
120
60
140
PRESSURE GAGE
40
20
0
200
PSI
IN256903AV 1/12
160
180
ON
TEST
OFF
4
6
20
2
8
5
10
40
30
0.5
0.5
45
sec.
min.

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Summary of Contents for Powerex OTD110

  • Page 1: Specifications

    The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Powerex office. Powerex shall not be liable for damages resulting from misapplication or misuse of its products. Powerex • 150 Production Drive • Harrison, OH 45030 • USA IN256903AV 1/12 1-888-769-7979 •...
  • Page 2: Performance Specifications

    Drain note: Information that requires special attention. Powerex air compressors are ordered with either a manual CalIFoRnIa pRopoSItIon 65 or electric type automatic tank drain. This unit is furnished with a manual drain as standard. An electric drain must be This product or its power cord may contain chemicals known mounted to the compressor in the field.
  • Page 3 Oilless Tankmount Duplex unit Dimensions (inches *) and Shipping Weights (pounds *) Optional Alternator Optional Dryer 2 inch NPT Plug Plug Discharge 3/4 HP 7-1/2 HP through through 5 HP 15 HP Models Models Unit Weight ** Base with without with without Model Alternator...
  • Page 4: Operation

    Oilless Tankmount Duplex operation 3. Remove and discard filter cartridge. 4. Wipe inside base clean with dry cloth. Factory calibrated snap-acting DPST pressure electric switches 5. Install new filter cartridge. Do not attempt to clean and provide automatic cut-in and cut-out. Overpressure protection reuse filter cartridge. is provided by an ASME safety relief valve. Receiver tanks have RInG anD pISton Set ReplaCeMent [10,000 HouRS] a condensate drain valve with an extension for easy access.
  • Page 5: Maintenance Schedule

    Oilless Tankmount Duplex Maintenance Schedule operating Hours action Item needed Daily 1500 2500 5000 10,000 15,000 20,000 Remarks Tank Drain moisture Drain tank daily Every 2500 hours Inlet air filter Replace or less Blower fan Clean Fan duct Clean Compressor Every 2500 hours Clean fins or less Compression...
  • Page 6 Oilless Tankmount Duplex Wiring Diagram Figure 3 - Single phase...
  • Page 7 Oilless Tankmount Duplex Wiring Diagram Figure 4 - three phase...
  • Page 8: Replacement Parts List

    Oilless Tankmount Duplex E (inside belt guard) F (inside belt guard) Replacement parts list Quantity Shipping Code Item Description Required Weight (lbs.) number puMp anD FlyWHeel: Motor HP 1, 1-1/2 34.0 OPS010 2, 3 65.0 OPS030 95.0 OPT050 7-1/2, 10 134.0 OPT100 137.0 OPT150 ValVe KIt: Includes valve plate and seals Motor HP...
  • Page 9 Oilless Tankmount Duplex Replacement parts list (Continued) Quantity Shipping Code Item Description Required Weight number MotoR pulley: Motor HP Type 1 (1Ø) 1A-4.0 inch P.D., 5/8 inch Bore 3.2 PU009723AV 1 (3Ø) 1A-2.0 inch P.D., 5/8 inch Bore 3.2 PU202617AV 1-1/2 1A-5.5 inch P.D., 7/8 inch Bore 5.6 PU009725AV 2 (1Ø) 1A-6.4 inch P.D., 1-1/8 inch Bore 5.2 PU009787AV 2 (3Ø) 1A-6.4 inch P.D., 7/8 inch Bore 5.2 PU009778AV 1B-8.4 inch P.D., 1-1/8 inch Bore 6.3 PU009777AV...
  • Page 10 Oilless Tankmount Duplex Notes...
  • Page 11 Oilless Tankmount Duplex Notes...
  • Page 12 OF SUCH PRODUCTS. TO THE EXTENT PERMITTED BY LAW, ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. All claims under this warranty must be made in writing and delivered to Powerex, or such claim shall be barred. Upon timely receipt of a claim, Powerex shall inspect the Product claimed to have a Defect, and Powerex shall repair, or, at its option, replace, free of charge, any Product which it determines to have had a Defect at the time of shipment from Powerex;...

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