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Powerex SLAE03E Service And Maintenance Manual

Powerex SLAE03E Service And Maintenance Manual

Scroll air compressor
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product
described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in
personal injury and/or property damage! Retain instructions for future reference.
Description
The Powerex Oilless Rotary Scroll Air Compressor has ad-
vanced scroll compressor technology through the develop-
ment of a completely oilless unit.
The Powerex Scroll Compressor offers a dynamically balanced
air end which insures vibration-free operation. The rotary
design permits a continuous 100% duty cycle. No oil separa-
tion, oil fi ltration, or inlet valves are required on the Powerex
Scroll air compressor.
The Powerex oilless rotary scroll air compressor is based on
the theory of scroll compression. A scroll is a free standing,
intricate spiral bounded on one side by a solid, fl at plane or
base. A scroll set, the basic compression element of a scroll
compressor, is made up of two identical spirals which form
right and left hand parts. One of these scroll components
is indexed or phased 180° with respect to the other so the
scrolls can mesh.
Crescent-shaped gas pockets are formed and bounded by the
spirals and the base plate of both scrolls. As the moving scroll
is orbited around the fi xed scroll, the pockets formed by the
meshed scrolls follow the spiral toward the center and diminish
in size. The moving scroll is prevented from rotating during this
process so the 180° phase relationship of the scrolls is main-
tained. The compressor's inlet is at the outer boundary of the
scrolls. The compressed gas is discharged through the outlet at
the center of the fi xed scroll so no valves are needed.
Safety Guidelines
This manual contains information that is very important
to know and understand. This information is provided for
SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help rec-
ognize this information, observe the following symbols.
not avoided, WILL result in death or serious injury.
not avoided, COULD result in death or serious injury.
NOTE: This provides information that requires special attention.
Powerex • 150 Production Drive • Harrison, OH 45030 • USA
Danger indicates an imminently
hazardous situation which, if
Warning indicates a potentially
hazardous situation which, if
Caution indicates a potentially
minor or moderate injury.
Scroll Air Compressor Service and Maintenance
Specifi cations
Product
Disharge Pressure
Compression Cycle
Motor Overload Protection
Maximum Operating
Ambient Temperature
This compressor/pump is not equipped and should not be
used "as is" to supply breathing quality air. For any applica-
tion of air for human consumption, the air compressor/pump
will need to be fi tted with suitable in-line safety and alarm
equipment. This additional equipment is necessary to prop-
erly fi lter and purify the air to meet minimal specifi cations for
Grade D breathing as described in Compressed Gas Associa-
tion Commodity Specifi cation for air, OSHA, ANSI and/or
Canadian Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used for the purpose of breath-
ing air application and proper in-line safety and alarm equip-
ment is not simultaneously used, existing warranties shall be
voided, and Powerex disclaims any liability whatsoever for
any loss, personal injury or damage.
SLAE03E, SLAE05E, SLAE05HP
95-115 (125-145 optional)
Scroll
IEC Magnetic Starter
104° F
Breathable Air Warning
IN557302AV 10/07

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Summary of Contents for Powerex SLAE03E

  • Page 1 The rotary design permits a continuous 100% duty cycle. No oil separa- tion, oil fi ltration, or inlet valves are required on the Powerex Scroll air compressor. The Powerex oilless rotary scroll air compressor is based on the theory of scroll compression.
  • Page 2: Maintenance Schedule

    Scroll Air Compressor Service and Maintenance GREASE DELIVERY SLAE03E SLAE05E SLAE05EHP Bearing 1st Time 2nd Time 1st Time 2nd Time 1st Time 2nd Time Orbit Scroll Bearing 5 Times 4 Times 7 Times 6 Times 7 Times 6 Times Pin Crank Bearing Orbit Scroll Side...
  • Page 3: Maintenance

    Per OSHA regulations, ALL Adapter power must be locked out before performing any maintenance. The “Tip Seal Set” is a replacement part for SLAE03E and Key Way SLAE05E air ends. Please read these instructions thoroughly and carefully to ensure correct replacement.
  • Page 4 Maintenance (continued) Replacement Remove nuts and bolts and then FS set from air end. NOTE: Replace tip seal on SLAE03E and SLAE05EHP at 5,000 Remove LP and HP tip seals from Fixed Scroll set and hours when operated at 145 psig.
  • Page 5 Bolt This will prevent movement during installation (See Figure 7). Torque First Second SLAE03E 17 in lb. 175 in lb. SLAE05E/ SLAE05EHP 17 in lb. 265 in lb.
  • Page 6 Scroll Air Compressor Service and Maintenance FS cover Figure 9 - Compressor Parts...
  • Page 7 Scroll Air Compressor Service and Maintenance Ref. Part Number for Model Description SLAE03E SLAE05E SLAE05EHP Quantity Air End Pulley 02843051 02549110 02549110 IP600600AV IP600600AV IP600600AV Centrifugal Fan IP601300AV IP601300AV IP601300AV Fan Duct (1) IP601400AV IP601400AV IP601400AV Fan Duct (2) IP601500AV...
  • Page 8 Claims. Claims pertaining to the merchandise in this schedule, with the exception of warranty claims, must be fi led with POWEREX within 6 months of the invoice date, or they will not be honored. Prices, discounts and terms are subject to change without notice or as stipulated in specifi c product quotations.

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Slae05eSlae05hp