Powerex SED1007E Manual

10 hp to 20 hp scroll enclosure air compressors

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DESCRIPTION
GENERAL
Powerex Scroll Enclosure Air Compressors are designed to
supply continuous oil-free air by using the most advanced
scroll technology. These turn-key packages are extremely quiet
and offer electronic control that will reduce electrical power
consumption.
The Powerex Oil-less Rotary Scroll Air Compressor has
advanced scroll compressor technology through the
development of a completely oil-less unit. The Powerex Scroll
Compressor offers a dynamically balanced air end which
insures vibration-free operation. The rotary design permits a
continuous 100% duty cycle. No oil separation, oil filtration,
or inlet valves are required on the Powerex Scroll unit. The
compressor is virtually maintenance free.
The Powerex Oil-less Rotary Scroll Air Compressor is based
on the theory of scroll compression. A scroll is a free standing,
intricate spiral bounded on one side by a solid, flat plane or
base. A scroll set, the basic compression element of a scroll
compressor, is made up of two identical spirals which form
right and left hand parts. One of these scroll components is
indexed or phased 180° with respect to the other so the scrolls
can mesh. Crescent-shaped gas pockets are formed and
bounded by the spirals and the base plate of both scrolls. As
the moving scroll is orbited around the fixed scroll, the pockets
formed by the meshed scrolls follow the spiral toward the
center and diminish in size. The moving scroll is prevented
from rotating during this process so the 180° phase
relationship of the scrolls is maintained. The compressor's
inlet is at the outer boundary of the scrolls. The entering gas is
trapped in two completely opposite gas pockets and
compressed as the pockets move toward the center. The
compressed gas is discharged through the outlet at the center
of the fixed scroll so no valves are needed.
Powerex - 150 Production Drive - Harrison, Ohio 45030 - USA
1-888-769-7979 - www.powerexinc.com
10 HP to 20 HP Scroll Enclosure Air Compressors
SPECIFICATIONS
Product
Lubrication
Operating
Voltages
Compression
Cycle
Motor Overload
Protection
Pressure Settings
Overpressure
Protection
Drive
Agency Approvals UL/CSA Certified
SE Series Enclosed Scroll Air
Compressor
Grease-filled Bearing
3Ø - 208-230/460/575 Volts, 60 Hz
Scroll
Motor Protector/Circuit Breaker
Cut in: 90 psig Cut out: 116 psig
Cut in: 119 psig Cut out: 145 psig
(High Pressure Units)
Safety Valve Factory Set and Sealed
3V Belt
IN563601AV
Pg 1
09/12

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Summary of Contents for Powerex SED1007E

  • Page 1 The rotary design permits a continuous 100% duty cycle. No oil separation, oil filtration, Product SE Series Enclosed Scroll Air or inlet valves are required on the Powerex Scroll unit. The Compressor compressor is virtually maintenance free. Lubrication...
  • Page 2: Troubleshooting Guide

    10HP - 20HP Scroll Enclosure Air Compressors TROUBLESHOOTING GUIDE Problem Possible Cause Corrective Action No Display on the 1. The electric source is not turned on 1. Turn on electric source Operating Panel 2. Transformer primary or secondary fuse open 2.
  • Page 3 Every 5000 hours or less Compressor Fins Clean Every 2500 hours or less Replace Pump Compressor Grease Use genuine Powerex grease (every 5000 hours for High Pressure Models) Tip Seal Replace (every 5000 hours for High Pressure Models) Dust Seal...
  • Page 4: Scheduled Maintenance

    10HP - 20HP Scroll Enclosure Air Compressors Use only Powerex genuine SCHEDULED MAINTENANCE grease. Pump grease gun before Per OSHA regulations, lockout feeding to eliminate air from grease passage of the needle compressor system from all power sources BEFORE adaptor.
  • Page 5 10HP - 20HP Scroll Enclosure Air Compressors SCHEDULED MAINTENANCE (Cont’d) REPLACE TIP SEAL 1. Remove intake hose 2. Remove the discharge hose. 3. Remove nuts and bolts that secure fixed scroll. 4. Remove the fixed scroll housing. 5. Take out the old tip seal from the orbiting scroll housing and fixed scroll housing, see Figure 8.
  • Page 6 10HP - 20HP Scroll Enclosure Air Compressors SCHEDULED MAINTENANCE (Cont’d) 5. Insert new dust seal on the backup tube (See Figure 11). 6. After replacing tip seal set, reassemble Fixed Scroll set to the Orbit Scroll. Tighten nuts and bolts temporarily and confirm if pump pulley rotates smoothly by hand and tighten them firmly.
  • Page 7: Parts Diagram

    10HP - 20HP Scroll Enclosure Air Compressors PARTS DIAGRAM 6 Intake 10 Safety Valve Filter Element 8 Pressure Sensor 5 V Belt 3 Motor Pulley 11.2 Motor Protector 4.1 PLC 11.1 Magnetic Contactor 15 Control Transformer 19 Fuses 4.2 HMI 12.1 Distribution Block Touch Screen 12.2 Distribution Block Cover...
  • Page 8: Replacement Parts List

    10HP - 20HP Scroll Enclosure Air Compressors REPLACEMENT PARTS LIST Ref. 10HP 15 HP 20 HP Qty. Description SED1007E SED1007EHP SET1507E SET1507EHP SEQ2007E SEQ2007EHP Air End SL016502AJ SL016511AJ SL016502AJ SL016511AJ SL016502AJ SL016511AJ 2,3,4 Motor 208-230/460V MC303305AV 2,3,4 Motor 575V MC303307AV...
  • Page 9 10HP - 20HP Scroll Enclosure Air Compressors REPLACEMENT PARTS LIST (CONT.) Ref. 10HP 15 HP 20 HP Qty. Description SED1007E SED1007EHP SET1507E SET1507EHP SEQ2007E SEQ2007EHP 11.1 Magnetic PE000102AV 2,3,4 Contactor 11.2 Motor Protector PE000307AV 2,3,4 208-230V Motor Protector PE000305AV 2,3,4 460V/575V 12.1...
  • Page 10: Parts Diagram & List

    10HP - 20HP Scroll Enclosure Air Compressors PARTS DIAGRAM & LIST Ref. Description SLAE05E SLAE05EHP Qty. Air End Pulley 02549110 IP600600AV Centrifugal Fan IP601300AV Fan Duct (1) IP601400AV Fan Duct (2) 02519042 Fan Cover IP601700AV Fan Dust Gasket (1) IP601900AV Heat Insulation Pipe IP602000AV Fan Duct Gasket (2)
  • Page 11 10HP - 20HP Scroll Enclosure Air Compressors NOTES: Pg 11...
  • Page 12 Powerex, or such claim shall be barred. Upon timely receipt of a claim, Powerex shall inspect the Prod- uct claimed to have a Defect, and Powerex shall repair, or, at its option, replace, free of charge, any Product which it determines to have had a Defect at the time of shipment from Powerex;...

This manual is also suitable for:

Sed1007ehpSet1507eSet1507ehpSeq2007eSeq2007ehp

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