Rockwell Automation Allen-Bradley Ultra3000 Manual
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Rockwell Automation Allen-Bradley Ultra3000 Manual

Digital servo drives to kinetix 5300 servo drives
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Ultra3000 Digital Servo Drives
to Kinetix 5300 Servo Drives
Catalog Numbers 2198-C1004-ERS, 2198-C1007-ERS, 2198-C1015-ERS,
2198-C1020-ERS, 2198-C2030-ERS, 2198-C2055-ERS, 2198-C2075-ERS,
2198-C4004-ERS, 2198-C4007-ERS, 2198-C4015-ERS, 2198-C4020-ERS,
2198-C4030-ERS, 2198-C4055-ERS, 2198-C4075-ERS
Migration Guide
Original Instructions

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Summary of Contents for Rockwell Automation Allen-Bradley Ultra3000

  • Page 1 Ultra3000 Digital Servo Drives to Kinetix 5300 Servo Drives Catalog Numbers 2198-C1004-ERS, 2198-C1007-ERS, 2198-C1015-ERS, 2198-C1020-ERS, 2198-C2030-ERS, 2198-C2055-ERS, 2198-C2075-ERS, 2198-C4004-ERS, 2198-C4007-ERS, 2198-C4015-ERS, 2198-C4020-ERS, 2198-C4030-ERS, 2198-C4055-ERS, 2198-C4075-ERS Migration Guide Original Instructions...
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    Ultra3000 Servo System Accessories ......43 Kinetix 5300 Servo System Accessories ......45 Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 4 Star Topology........... 82 Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 5: Preface

    Electrical Noise Reduction – See the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001 or Servo Drive Installation Best Practice Application Technique, publication MOTION-AT004, for information on the concept of high-frequency (HF) bonding, the ground plane principle, and electrical noise reduction. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 6: Select A Replacement Drive

    In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products.

  • Page 7: Additional Resources

    Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation® industrial system. Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature.
  • Page 8 Preface Notes: Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 9: Servo Drive And System

    Kinetix TLP winding options that match the drive ratings for optimized system sizing - 0.05…7.5 kW motor rated output power • Bulletin 2198 and Bulletin 2097 shunt resistor options for additional energy absorption management • Compatible with the following Allen-Bradley rotary motors Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 10: Kinetix 5300 Servo Drive Components

    5300 Drive Systems Design Guide, publication KNX-RM0012. Kinetix 5300 Servo Drive For Kinetix 5300 servo drive module specifications not included in this Selection publication, see the Kinetix Servo Drives Technical Data, publication KNX-TD003. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 11: Communication

    All Kinetix 5300 servo drives include dual-port EtherNet/IP connectivity with motion in a Studio 5000 Logix Designer application that is version 33.00 or later. Supported Ethernet topologies include linear, ring, and star. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 12: Controller, Ethernet Cards, And Switches

    LDAT-Series linear thrusters • LDC-Series and LDL-Series linear motors • Third-party and applicable Encompass partner permanent magnet and induction motors. Refer to Motor Nameplate Datasheet Entry for Custom Motor Applications, publication 2198-AT002 for more information. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 13: Cable Lengths

    +5V power supply in applications where it is necessary to maintain logic power when the AC line voltage is removed. The +24V I/O supply (IOPWR) allows use of the drive-mounted breakout board with 24V to 5V DC converter (2090- U3CBB-DM12). Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 14: Circuit Protection

    2.25A and below, or it can be used to drive an interposing relay. Motor power and brake connections are made at the motor power and motor brake power connectors on the front of the drive. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 15: Safe Torque Off Safety Features

    The AC line filters required to meet CE compliance for Kinetix 5300 are different than those needed by the Ultra3000. Kinetix 5300 servo drive accessories include AC line filters and Bulletin 2097 and 2198 external shunt resistors. See Accessories on page Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 16 Chapter 1 Servo Drive and System Considerations Notes: Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 17: Servo Drive And System

    88...265, single-phase, 2098-DSD-020 7.1 (10.0) 21.2 (30.0) single-phase 110V or 230V 88...265, single-phase, 2098-DSD-030 10.6 (15.0) 21.2 (30.0) single-phase 110V or 230V 88...265, three-phase, 2098-DSD-075 24.7 (35.0) 53.0 (75.0) three-phase 110V or 230V Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 18 2198-C4007-ERS 2.9 (4.1) 9.3 (13.2) 2198-C4015-ERS 5.2 (7.4) 18.0 (25.5) 2198-C4020-ERS 342…528V three-phase, 480V 7.3 (10.3) 23.8 (33.7) 2198-C4030-ERS 11.7 (16.5) 34.1 (48.3) 2198-C4055-ERS 22.6 (32.0) 58.5 (82.7) 2198-C4075-ERS 27.5 (38.9) 73.5 (103.9) Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 19: Dimension Comparison

    (1) Dimension includes the 2198-K53CK-D15M connector kit. Dimension without the connector kit is 204 mm (8.03 cm) (2) A minus sign denotes that the height, width, or depth of the Kinetix 5300 servo drive is shorter, narrower, or shallower than the comparable Ultra3000 servo drive. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 20: Dimension Drawings

    Table 8 - Ultra3000 (240V) Dimensions 2098-DSD-xxx-SE Ultra3000 Servo Drive Cat. No. mm (in.) mm (in.) mm (in.) mm (in.) 95.5 2098-DSD-005-SE (3.76) 87.88 24.64 43.94 (3.46) (0.97) (1.73) 2098-DSD-010-SE 121.54 2098-DSD-020-SE (4.79) Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 21 (in.) mm (in.) mm (in.) 91.44 50.8 20.32 243.84 2098-DSD-030-SE (3.6) (2.0) (0.8) (9.6) 138.68 88.9 24.89 247.14 098-DSD-075-SE (5.41) (3.5) (0.96) (9.73) 188.97 139.7 24.6 241.05 2098-DSD-150-SE (7.44) (5.5) (0.97) (9.49) Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 22 Servo Drive Cat. No. 2098-DSD-HV030-SE 138.7 18.5 2098-DSD-HV050-SE 5.46) (0.73) 50.8 349.3 331.5 360.7 (2.0) (13.75) (13.05) (14.2) 2098-DSD-HV100-SE 151.6 2098-DSD-HV150-SE (5.97) (0.99) 203.2 76.2 25.4 380.4 362.6 391.8 2098-DSD-HV220-SE (8.0) (3.0) (1.0) (14.98) 14.26) (15.43) Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 23 273.70 2198-C4055-ERS 2198-C4075-ERS (1) Hole spacing is measured in millimeters and not converted to inches to avoid errors due to rounding. Refer to Kinetix 5300 Single-axis EtherNet/IP Servo Drives User Manual, publication 2198-UM005. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 24 (10.43) 2090-CTFB-MxDD Feedback Cable Frame 3 clamping plate for large diameter cables. (3.94) (11.81) Clearance required for drive-end cable connectors apply to all frame sizes. (3.15) 2090-CFBM7DD-CEAxxx Feedback Cable (drive-end connector) (1.89) (9.76) Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 25: Ac Input Power Cable Length And Fuse Protection

    2090-U3xBB-DMxx Drive-mounted 2090-UXLF-xxx Breakout Board for I/O AC Line Filter and Commands (optional component) 1606-XLxxx Allen-Bradley 24V DC 1606-XL Power Supply Control Power Input Sensors and Input Control Power Control String Supply Input Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 26 24V DC connector wiring (control power input) to additional Kinetix 5300 servo drives. 1606-XLxxx 24V DC Control, Digital Inputs, Allen-Bradley and Motor Brake Power 1606-XL Power S u p p l y (customer-supplied) Input AC Input Power Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 27: Circuit Breaker And Fuse Considerations

    Review the fusing requirements when changing drives. An Ultra3000 servo drive system must be protected by a device having a short- circuit interrupt current rating of the service capacity provided or a maximum of 100,000 A. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 28 2098-DSD-xxx Auxiliary Input Power FNQ-R-10 LPJ-10SP 2098-DSD-HV030 KTK-R-5 LPJ-5SP 2098-DSD-HV050 KTK-R-8 LPJ-8SP 2098-DSD-HV100 Input Power KTK-R-20 LPJ-17-1/2SP 480V 2098-DSD-HV150 KTK-R-30 LPJ-30SP 2098-DSD-HV220 — LPJ-35SP 2098-DSD-HVxxx Auxiliary Input Power FNQ-R-10 LPJ-10SP (1) Bussmann Fuse Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 29 2198-C4075-ERS LPJ-35SP 140U-D6D3-C30 2198-C1004-ERS KTK-R-6 140U-D6D2-B40 2198-C1007-ERS KTK-R-10 140U-D6D2-B80 100…120V AC single-phase 2198-C1015-ERS KTK-R-15 140U-D6D2-C12 2198-C1020-ERS KTK-R-25 140U-D6D2-C20 2198-C1004-ERS KTK-R-6 140U-D6D2-B40 2198-C1007-ERS KTK-R-10 140U-D6D2-B80 200…230V AC single-phase 2198-C1015-ERS KTK-R-15 140U-D6D2-C12 2198-C1020-ERS KTK-R-25 140U-D6D2-C20 Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 30: Drive Interconnects And Cable Considerations

    This section provides information to assist you in determining the Cable Considerations interconnects and cabling requirements of the drives. Ultra3000 Servo Drives Motor/Actuator and Cable Compatibility Table 16 for the catalog number of the motor power cable for your Ultra3000 servo drive. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 31: Ultra3000 Servo Drive Feedback Connector

    Connector (2090-XXNFxx-Sxx) 15-pin (high-density D-shell) drive 2090-UXCK-D15 connector kit PC serial connector to premolded drive connector 2090-UXPC-DM09 9-pin drive-mounted breakout board 2090-UXBB-DM09 Serial Connector 9-pin (high-density D-shell) drive connector kit 2090-UXCK-D09 Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 32: Kinetix 5300 Servo Drives Servo Motor/Actuator And Cable Compatibility

    (4) For TLP-A200-350 motors, use 2090-CTPx-MDDF-08xxx motor power/brake cable to comply with NFPA 79 requirements. (5) Only these motors have separate brake connectors and brake cables. All other motors have brake wires included with the motor power/brake connector. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 33 Lapp Group ÖLFEX VFD XL 1000V 90 °C (194 °F) 50 m (164 ft) VFD XLPE TR All of the current and legacy feedback cables listed below are compatible with the 2198-K53CK-D15M connector kit. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 34 Encoder feedback, threaded 2090-UXNFBMF-Sxx Standard 2090-UXNFBMP-Sxx Encoder feedback, bayonet 2090-XXNFMP-Sxx Encoder feedback, bayonet 2090-XXTFMP-Sxx Continuous-flex Encoder feedback, threaded 2090-CFBM4DF-CDAFxx Refer to Kinetix 5300 Servo Drives User Manual, publication 2198-UM005 motor feedback cable specifications. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 35: Digital I/O

    Figure 10 - Ultra3000 Drive Digital Input Circuit Ultra3000 INPUTS IOCOM IOCOM DGND Ultra3000 Servo Drive Outputs The digital output and relay output on the Ultra3000 servo drive have the following characteristics and specifications. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 36: Ultra3000 Servo Drive Outputs

    Although any input can be configured as a registration input, only two inputs can be assigned at any time. IMPORTANT To improve registration input EMC performance, see the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 37: Kinetix 5300 Servo Drive Digital Inputs

    Digital input type according to IEC 61131-2 24V DC Type 1 External power supply 24V DC ±10% PELV Input protection Optically isolated, reverse voltage protected Registration accuracy ±3 µs Registration repeatability 1.0 µs Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 38: Typical System Layout

    Bulletin 2090 Motor Feedback Cable 1606-XLxxx Drive-mounted 24V DC Allen-Bradley Breakout Board for I/O 1606-XL Bulletin 2090 Motor Power Cable Control Power Power Supply Input Input Sensors and Control String Control Power Supply Input Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 39: Kinetix 5300 Servo Drive System Example

    This section describes required and optional accessories for Ultra3000 and Kinetix 5300 servo drives. Ultra3000 Servo System Accessories Ultra3000 servo systems require controllers and Sercos modules. See Table 41 on page 55 for additional information. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 40 2090 shunt modules Applies to 2098-DSD-030 drives. 9101-1183 Applies to 2098-DSD-005, 2098-DSD-010, and 2098-DSD- 2090-UCSR-A300 020 drives. Resistive brake module Physically and electrically separate the drive power 2090-XBxxx-xx (RBM) output from its corresponding motor. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 41: Kinetix 5300 Servo System Accessories

    845T (1) See Rockwell Automation Encompass™ partners for 2098-DSD-HV150 and 2098-DSD-HV220 passive shunt solutions. Kinetix 5300 Servo System Accessories The Kinetix 5300 drives include an internal shunt resistor that is connected to the drive at the factory. External shunt resistors (Bulletin 2198-Rxxx or 2097-Rx shunt resistors) can be used to provide additional shunt capacity for applications when the internal shunt capacity of the drive is exceeded.
  • Page 42 Chapter 2 Servo Drive and System Comparisons Notes: Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 43: Connector Locations

    DC Bus Connections for Active Shunt Resistor Kit CN2 15-pin Motor Feedback Connector Logic Power Status Indicator Data Rate Switch Sercos Interface Receive (Rx) and Transmit (Tx) Seven Segment Status Indicator Connectors Module Status Indicator CN1 44-pin User I/O Connector Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 44 CN3 9-pin Serial Port Connector Seven Segment Status Indicator CN2 15-pin Motor Feedback Connector Logic Power Status Indicator CN1 44-pin User I/O Connector Sercos interface Receive (Rx) and Transmit (Tx) Module Status Indicator Connectors Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 45 CN3 9-pin Serial Port Connector Seven Segment Status Indicator CN2 15-pin Motor Feedback Connector Logic Power Status Indicator CN1 44-pin User I/O Connector Sercos interface Receive (Rx) and Transmit (Tx) Module Status Indicator Connectors Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 46 CN3 9-pin Serial Port Connector Seven Segment Status Indicator CN2 15-pin Motor Feedback Connector Logic Power Status Indicator CN1 44-pin User I/O Connector Sercos Interface Receive (Rx) and Transmit (Tx) Module Status Indicator Connectors Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 47: Kinetix 5300 Servo Drive Connector Data

    (Cat. No. 2098-DSD-005, -010, -20, and -030) Connector Signal Terminal Connector Signal Terminal — — DC Bus Connections — – — — L2/N L2/N L2/N Single-phase Input Single-phase Power Input Power — — — — Ground Ground Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 48 24V - (com) Internal/ — External Shunt Shunt Resistor Internal Resistor — External — — (1) Pin numbering is not used on the shunt connector. Shunt connections to the 2-pin connector is arbitrary. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 49: Motor Feedback

    I/O common for customer-supplied 24V supply. Auxiliary A-/Step-/CW- SHIELD I/O cable shield termination point. Auxiliary B+/Dir+/CCW+ AUX_AM+ AM Differential Input + Auxiliary B-/Dir-/CCW- AUX_BM+ BM Differential Input + Auxiliary Encoder Ch I+ AUX_IM+ IM Differential Input + Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 50 (1) The I/O names and signals vary depending on the model of Ultra3000 you have installed, refer to the Ultra3000 Digital Servo Drives Installation Instructions, publication 2098-IN003 information on your specific model. (2) READY signal only available with firmware revision 1.29 (or above). Requires use of drive-mounted breakout board (2090-U3BB2-DM44). Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 51: Safe Torque Off Connector

    5 and 10 STO input 2 (SS_IN_CH1) The Safe Torque Off feature can be bypassed if necessary or applicable. Refer to Kinetix 5300 Single-axis EtherNet/IP Servo Drives User Manual, publication 2198-UM005 for information. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 52 Appendix A Connectors and Field Connections Notes: Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 53: About The Ultra3000 Servo Drive System

    DSD-010, and 2098-DSD-020 in applications where a 24…5V DC converter for control power is required. 2090-UXLF-xxx AC line conditioning for EMC. Applies to 200V-class drives. 2090 AC Line Filters 2090-UXLF-HVxxx AC line conditioning for EMC. Applies to 400V-class drives. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 54: About The Kinetix 5300 Servo Drive System

    Bulletin 1606 24V DC power supply for control circuitry, digital inputs, and safety inputs. 2097-R6 and 2097-R7 Bulletin 2097 and 2198 external passive shunt resistors are available for when the internal shunt External Shunt Resistors capability of the drive is exceeded. 2198-R004, 2198-R014, 2198-R031 Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 55: Power Specifications

    (3) Power initialization requires a short period of inrush current. Dual element time delay (slow blow) fuses are recommended. (4) Inrush current limiting circuitry is enabled within 3 s after removal of AC line power. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 56 (2) The 2098-DSD-030x-xx, 2098-DSD-075x-xx, and 2098-DSD-150x-xx (200V-class) drives are limited to one contactor cycle per 2 minutes. (3) Power initialization requires a short period of inrush current. Dual element time delay (slow blow) fuses are recommended. (4) 400 µs half wave sine. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 57: Ultra3000 (460V) Servo Drive Power Specifications

    (4) Power initialization requires a short period of inrush current (processor that is controlled via soft start circuitry). Dual element time delay (slow blow) fuses are recommended. (5) 400 µs half wave sine. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 58: Kinetix 5300 Servo Drive Input Power Specifications

    (2) The cooling fan runs as part of the control power startup routine, when the inverter is enabled, and if the inverter temperature exceeds preset threshold. (3) For current values when motors include a holding brake, refer to Kinetix 5300 Servo Drive Control Power Specifications. (4) Peak RMS current allowed for up to 1.0 seconds. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 59 (2) The cooling fan runs as part of the control power startup routine, when the inverter is enabled, and if the inverter temperature exceeds preset threshold. (3) For current values when motors include a holding brake, refer to Kinetix 5300 Servo Drive Control Power Specifications. (4) Peak RMS current allowed for up to 1.0 seconds. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 60 (2) The cooling fan runs as part of the control power startup routine, when the inverter is enabled, and if the inverter temperature exceeds preset threshold. (3) For current values when motors include a holding brake, refer to Kinetix 5300 Servo Drive Control Power Specifications. (4) Peak RMS current allowed for up to 1.0 seconds. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 61: Control And Auxiliary Power Specifications

    A 24V power supply can be used to power the digital I/O and supply 24V IMPORTANT to the drive-mounted breakout boards (catalog numbers 2090-U3CBB- DMxx) provided the cumulative minimum current requirements are met. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 62: Kinetix 5300 Servo Drive Control Power Specifications

    2198-C4055-ERS 2198-C4075-ERS (1) See Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001, for brake current specifications of Kinetix MP, TLP, and TL/TLY rotary motors. (2) Inrush current duration is less than 30 ms. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 63: Power Dissipation Specifications

    2198-C4030-ERS 2198-C4055-ERS 2198-C4075-ERS 2198-C1004-ERS 2198-C1007-ERS 200…230V single-phase 2198-C1015-ERS 2198-C1020-ERS 2198-C1004-ERS 2198-C1007-ERS 110…120V single-phase 2198-C1015-ERS 2198-C1020-ERS (1) Internal shunt power is not included in the calculations and must be added based on utilization. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 64: Cable Lengths

    50 m (164 ft) cables. The length of the power and feedback cables for the Kinetix 5300 drives cannot exceed 50 m (164 ft), although in some cases maximum cable length is less, refer to Table Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 65: Kinetix 5300 Servo Drive Motor Cable Lengths

    55…500 Hz @ 2.0 g peak constant acceleration (ten sweeps in each of three mutually perpendicular directions) 15 g, 11 ms half-sine pulse (three pulses in each direction of three mutually Shock perpendicular directions) Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 66: Certifications

    Maximum audible noise from the servo drive system complies with OSHA standard OSHA 3074, Hearing Conservation (<85 dBA). (1) See rok.auto/certifications for declarations of conformity, certificates, and other certification details. (2) UL has not evaluated the Safe Torque Off option in these products. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 67: Ultra3000 Servo Drive Power Wiring Examples

    Board with 24V to 5V Aux Logic Power In +5V Aux Power Converter (2090-U3CBB-DMxx) Aux +5V Common Single-phase Input Cable Shield 100…240V AC rms Clamp L2/N Terminal To additional Blocks* Ultra3000 Drive * INDICATES USER-SUPPLIED COMPONENT Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 68 Input Fusing* Fused Disconnect or Circuit Breaker* Cable Shield Bonded Cabinet Clamp Chassis Ground Bus* Isolation Transformer* Single-phase Input 100…240V AC rms L2/N Terminal Blocks* To additional Ultra3000 Drive * INDICATES USER-SUPPLIED COMPONENT Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 69 N.O. Relay Output- L1 AUX L2/N AUX Input Fusing* Isolation Neutral Cable Shield Transformer* Clamp Chassis Bonded Cabinet Ground Bus* Three-phase Input 100…240V AC rms Terminal Blocks* To additional Ultra3000 Drive * INDICATES USER-SUPPLIED COMPONENT Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 70 Circuit Breaker* L2/N AUX Cable Shield Input Fusing* Clamp Isolation Neutral Transformer* Chassis Bonded Cabinet Ground Bus* Three-phase Input 100…240V AC rms Terminal Blocks* To additional Ultra3000 Drive * INDICATES USER-SUPPLIED COMPONENT Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 71: Kinetix 5300 Servo Drive Power Wiring Examples

    LDAT-Series linear thrusters, Kinetix MPAS (direct drive) linear stages, and LDC/LDL-Series™ linear motors exclude a brake option, so only the 2090-CPWM7DF-xxAAxx or 2090-CPWM7DF-xxAFxx motor power cables are specified. IMPORTANT For three-phase operation, Kinetix 5300 drives must use center- grounded wye secondary input power configurations. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 72 Motor Brake MBRK - Connector 342…528V AC rms AC Line Filter Connections Connector MBRK + MBRK + Three-phase Input Note 3 Note 1 Circuit Protection * Note 2 * Indicates User Supplied Component Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 73 85…132V AC rms Connector MBRK + Connector AC Line Filter Connections MBRK + or 170…253V AC rms Note 3 Single-phase Input Note 1 Circuit Protection * Note 2 * Indicates User Supplied Component Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 74 Appendix D Interconnect Diagrams Notes: Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 75 IMPORTANT When using an external Ethernet switch for routing traffic between the controller and the drive, switches with IEEE-1588 time synchronization capabilities (boundary or transparent clock) must be used to make sure switch delays are compensated. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 76: Kinetix 5300 Servo Drive Linear Topology

    Kinetix 5300 Servo Drive System 1585J-M8CBJM-x Ethernet (shielded) Cable 1585J-M8CBJM-OM15 0.15 m (6 in.) Ethernet cable for drive-to-drive connections. MBRK MBRK MBRK MBRK 842E-CM Integrated Motion Encoder 1734-AENTR POINT I/O™ PanelView™ 5310 EtherNet/IP Adapter Display Terminal Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 77: Ring Topology

    (shielded) Cable Field Power EtherNet/IP Adapter Link 2 Activity/ Status Kinetix 5300 Servo Drive System 842E-CM Integrated Motion Encoder 1585J-M8CBJM-OM15 0.15 m (6 in.) Ethernet cable for drive-to-drive connections. MBRK MBRK MBRK MBRK Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...

  • Page 78: Star Topology

    842E-CM encoder helps eliminate the need for point-to-point wiring while letting customers use the encoder in a variety of network topologies. For more information, see the 842E-CM Integrated Motion on EtherNet/IP Product Profile, publication 842ECM-PP001. Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 79 Ultra3000 Digital Servo Drives to Kinetix 5300 Servo Drives Migration Guide Rockwell Automation Publication 2198-RM006A-EN-P - December 2020...
  • Page 80 Allen-Bradley, CompactLogix, Compact GuardLogix, ControlLogix, expanding human possibility, FactoryTalk, GuardLogix, HPK-series, Kinetix, Kinetix MP, Kinetix TL and TLY, LDC-series, LDL- series, PanelView, Point I/O, RA Encompass, RDD-series, Rockwell Automation, RSLogix, RSLogix 5000, SoftLogix, Stratix, Studio5000 Logix Designer, and Ultra3000, are trademarks of Rockwell Automation, Inc.

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