AGI UCX3 Assembly Manual
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AGI UCX3 Assembly Manual

S-drive field loader portable grain belt conveyor
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UCX3 S-Drive Field Loader
Portable Grain Belt Conveyor
Assembly Manual
This manual applies to:
1549
Gas Drive with Mover Kit
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 8210-10003 R0
Revised: October 2022
Original Instructions

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  • Page 1 UCX3 S-Drive Field Loader Portable Grain Belt Conveyor Assembly Manual This manual applies to: 1549 Gas Drive with Mover Kit Read this manual before using product. Failure to Part Number: 8210-10003 R0 follow instructions and safety precautions can Revised: October 2022...
  • Page 2 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 8210-10003 R0...

  • Page 3: Table Of Contents

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Safety............................... 5 1.1 Safety Alert Symbol and Signal Words..................5 1.2 General Safety Information....................... 5 1.3 Moving Conveyor Belt Safety....................5 1.4 Rotating Parts Safety......................... 6 1.5 Drives and Lockout Safety......................6 1.5.1 Gas Engine Safety.......................
  • Page 4 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.19.10 Install the Guards ....................66 3.20 Attach the Hopper Seals ....................... 70 3.21 Align the Conveyor Belt......................71 3.21.1 Adjust the Interior Trough Guide Blocks..............72 3.21.2 Install the Remaining U-Trough Covers ..............72 3.22 Adjust the Rollers ........................

  • Page 5: Safety

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1. Safety 1.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 6: Rotating Parts Safety

    1. SAFETY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1.4. Rotating Parts Safety • Keep body, hair, and clothing away from rotating shafts, pulleys, belts, chains, and sprockets. • Do not operate with any guard removed or modified. Keep guards in good working order.

  • Page 7: Hydraulic Power Safety

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.5.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 8: Tire Safety

    1. SAFETY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1.6. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death.

  • Page 9: Hand Winch Safety

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.8. Hand Winch Safety When Equipped: • Inspect lift cable before using. Replace if frayed or damaged. Make sure lift cable is seated and tracking properly and cable clamps are secure.

  • Page 10: Personal Protective Equipment

    1. SAFETY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1.10. Personal Protective Equipment The following Personal Protective Equipment (PPE) should be worn when assembling the equipment. Safety Glasses • Wear safety glasses at all times to protect eyes from debris.

  • Page 11: Decal Installation/Replacement

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY 1.12.1 Decal Installation/Replacement 1. Decal area must be clean and dry, with a temperature above 50°F (10°C). 2. Decide on the exact position before you remove the backing paper.
  • Page 12 1. SAFETY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR S-Drive Bottom Guard Decal Location P1513002 Hydraulic Tank Decal Location 8110-00231 Hydraulic Winch Decal Locations (If Equipped) P1513038 P1513036 8210-10003 R0...
  • Page 13 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY Gas Drive Safety Decal Locations P1513002 P1513002 P1513008 P1513008 8110-00223 8210-10003 R0...
  • Page 14 1. SAFETY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Safety Decal Details WARNING WARNING DANGER OPEN BELT CONVEYOR To prevent serious injury or death: ELECTROCUTION HAZARD • Read and understand the manual before To prevent death or serious injury:...
  • Page 15 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1. SAFETY CAUTION NOTICE WARNING AUTOMATIC TRANSMISSION TRANSPORT HAZARD FLUID (ATF) ONLY To prevent serious injury or Capacity: 28 L (7.4 gal) equipment damage, lift wheel frame fully before transporting. Use of other oil types may damage the equipment.

  • Page 16: Features

    2. FEATURES UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. Features Read this section to familiarize yourself with the basic component names and functions of the conveyor. ITEM DESCRIPTION ITEM DESCRIPTION U-Trough Hitch Tongue Holder (not shown) A-Frame...

  • Page 17: Assembly

    Report missing or damaged parts immediately to ensure that proper credit is received from AGI or your representative, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.

  • Page 18: Required Tools

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.3. Required Tools • 2-3 • 1 pipe stand(s) tape measure(s) (100' [30.5 m]) • 2 • 1 sawhorse(s) ratchet strap (1200 lb [544.3 kg]) • 1 • 2...

  • Page 19: Assemble The Remainder Of The S-Drive

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.6. Assemble the Remainder of the S-Drive Note The s-drive normally comes mostly pre-assembled when delivered from the factory. The steps below are the remaining assembly which must be performed.

  • Page 20: Assemble The U-Trough Sections

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.7. Assemble the U-Trough Sections 1. Review the U-trough layout figure below for your specific conveyor model to determine the order in which the U-trough must be connected together. Part numbers are shown for U-trough identification.
  • Page 21 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Typical U-Trough Connection HRDW-15-94 HRDW-15-141 1/2" x 1-1/4" Hex Bolt UNC GR8 ZN Sandwich Plate 1/2" Lock Nut UNC GR8 ZN 1/2" x 1-1/2" Carriage Bolt UNC GR5 ZN...
  • Page 22 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the Internal Trough Guide Blocks Belt Guide Block 5/16" Hex Flanged Nut UNC SERR GR5 ZN 5/16" x 1" Carriage Bolt UNC GR5 ZN Part Kit: 15-62 8210-10003 R0...

  • Page 23: Install The Hydraulic Winch

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.8. Install the Hydraulic Winch Depending on your conveyor model, it may be equipped with either a hand winch or a hydraulic winch. 1. Attach the winch (3) to the winch mount bracket (4) with 3/8" x 1" bolts (1) and 3/8" nuts (2).
  • Page 24 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Attach the Hydraulic Hose 1. Wrap threaded seal tape around the exposed thread of the hydraulic fittings. 2. Attach the hydraulic fittings (1, 2, 3) and hoses (4). Note Protect hose ends from dirt.

  • Page 25: Install The U-Trough Covers

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.9. Install the U-Trough Covers Install the two U-trough covers near the spout at this time. Install the remaining two covers later after aligning and tracking the belt. 10' U-Trough Cover 7/16"...

  • Page 26: Place The Brand And Model Decal

    • The decals should be placed as follows: – AGI Decal (both sides of the U-trough): place at the top of the U-trough, next to the spout. – Brand Decal (both sides of the U-trough): place mid to low U-trough, where it is visible and not covered by frame arms/trussing/brackets.
  • Page 27 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3. Remove backing paper from decal 6” from the top and use the squeegee to adhere decal to the U- trough (see Detail B). Start at the top center of the decal and work your way outward both left and right using overlapping strokes.

  • Page 28: Place The Serial Number Decal

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.11. Place the Serial Number Decal Place the serial number decal on the conveyor as shown below. 3.12. Install the Spout Roller 1. Insert the roller (2) into the spout (1).
  • Page 29 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Spout 1/2" x 2" Carriage Bolt (GR5) Spout Roller 1/2" Nylon Locknut (GR8) 1-1/4" Bearing Flange Unit (SAFL206–20) 1/2" x 1-1/2" Carriage Bolt (GR5) Tracking Plate (RHS and LHS) 7/16"...

  • Page 30: Attach The Spout Scraper

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.13. Attach the Spout Scraper 1. Attach the urethane scraper (1b) to the scraper mount (1a) with 3/8" x 1-1/4" bolts (2), 3/8" flat washers (3), and 3/8" locknuts (4).

  • Page 31: Install The Track Slider

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Attaching the Spout Scraper Spout Scraper Assembly 3/8" Flat Washer 3/8" x 1-1/4" Carriage Bolt (GR5) 3/8" Nylon Locknut (GR8) Hardware Kit: HRDW-15-98 3.14. Install the Track Slider 1. Install the track stop (1) on the U-trough with 5/8" x 2-1/2" bolts (2), 5/8" flat washers (3), and locknuts (4).
  • Page 32 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the Track Stop Installing the Track Slider Track Stop 5/8" Nylon Lock Nut UNC (GR8) Zn Track Slider 5/8" x 2-1/2" Hex Bolt UNC (GR8) Zn 5/8" Flat Washer USS STL Zn...

  • Page 33: Attach The S-Drive

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.15. Attach the S-Drive 1. Attach the S-drive (1) to the brackets with 7/16" x 1" bolts (2), 7/16" flat washers (3), and 7/16" locknuts (4). Attaching the S-Drive...

  • Page 34: Attach The Pinch Drive Front Guard

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.16. Attach the Pinch Drive Front Guard 1. Attach the pinch drive front guard (1) to the s-drive with 1/4" x 3/4" bolts (2), 1/4" flat washers (3), and 1/4"...

  • Page 35: Install The Weather Guards

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.17. Install the Weather Guards Weather Guard Section Locations 5.5' (1.68 m) Flared 10' (3.05 m) Weather Guard, Standard 7' (2.13 m) Weather Guard, Flat Uni-Mount Plate Cast 8210-10003 R0...
  • Page 36 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Install the Weather Guards on the U-Trough Brackets IMPORTANT: Proper overlap IMPORTANT: Align holes Belt travel direction IMPORTANT: Bevelled edge orientation Assembly Notes: • Install the types of weather guard sections as shown on your particular conveyor model.

  • Page 37: Install The Belt

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.18. Install the Belt This section describes how to install the conveyor belt in the U-trough. Refer to the packing slip for the length of the conveyor belt used in the installation Thread a Fish Tape through the U-trough Assembly 1.
  • Page 38 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Belt Through Transition Rollers Belt Seal Transition Roller 5. Attach the end of the belt to the fish tape using a clamp, or use a short piece of belt and thread the connector wire through the lacing clips to connect.
  • Page 39 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Thread the Conveyor Belt 1. From the spout end, pull the fish tape until the belt emerges from the spout. Conveyor Belt Pulled Through the Spout 2. Wrap the belt around the spout roller and pull it back under the U-trough assembly up to the S-drive.
  • Page 40 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR S-drive Conveyor Belt Path Drive Roller Return Roller Take-up Roller Hex Roller Pinch Roller 6. Wrap the belt around the spout roller and back under the u trough assembly to the hopper.
  • Page 41 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Connect the Conveyor Belt 1. Attach a strap puller (1) to each end of the belt and secure with vise-grips (2). Do not attach the vise grips too tightly, this can damage the belt.
  • Page 42 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Note Eclectic E6000 Industrial Strength Adhesive or equivalent is recommended. This adhesive remains flexible once cured. 2. Spread the adhesive into all gaps between the teeth of the belt lacing.
  • Page 43 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Setting the Belt Tension Welded Nut Pretensioner Pipe 2. Measure to be sure both sides are set at the same position. 3. Tighten the pinch roller bolts (2, both sides of S-drive) until the head of bolt contacts the pinch pipe (3).

  • Page 44: Install The Under-Mount Drive

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.19. Install the Under-Mount Drive View of Opposite Side View of Opposite Side Assembly Note: • Do not tighten the frame bolts until Step 5 is complete. Assemble the Frame...

  • Page 45: Install The Frame

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.1 Install the Frame Install the Sides Install the Bottom 8210-10003 R0...
  • Page 46 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Install the Sides (x2) Side Frame 1/2" Lock Nut 1/2" x 2-1/2" Hex Bolt (GR 8) Hardware Kit: HRDW-15–102 8210-10003 R0...
  • Page 47 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Install the Bottom Assembly Note: • Leftover hardware from this bag is used to install the crossbrace and fuel tank mount. 1/2" x 1" Hex Bolt (GR 8) 1/2" Locknut Bottom Frame Hardware Kit: HRDW-15–131...

  • Page 48: Install The Motor

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.19.2 Install the Motor Assembly Note: • Do not tighten the motor bolts until the drive belts have been installed and aligned. Motor 3/8" Flat Washer 3/8" Lock Nut 3/8"...

  • Page 49: Install The Hydraulic Pump And Clutch

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.3 Install the Hydraulic Pump and Clutch Hydraulic Pump Assembly Clutch Assembly 8210-10003 R0...
  • Page 50 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the Hydraulic Pump Assembly Note: • The tap bolt (5) is used to tension the hydraulic pump belt after the clutch assembly is installed. • The hydraulic pump steel plate (9) keeps the hydraulic pump centered in the mount.
  • Page 51 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Clutch and Hydraulic Pump Guard Assembly Note: • Align the pulleys using a straight edge before installing the belt. Tighten the set screws after the pulleys are aligned.

  • Page 52: Install The Gearbox, Motor Pulley, Motor Pulley Belt, And Clutch Stop

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.19.4 Install the Gearbox, Motor Pulley, Motor Pulley Belt, and Clutch Stop Gearbox Motor Pulley Belt Motor Pulley Clutch Stop 8210-10003 R0...
  • Page 53 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Gearbox Assembly Note: • Leftover hardware from this kit is used to install the torsion idler on top of the torsion idler mount. Gearbox 1/2" X 1" Hex Bolt (GR 8) Gearbox Mount Plate 1/2"...
  • Page 54 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the Motor Pulley, Belt, and Clutch Stop Assembly Note: • Align the pulleys using a straight edge before installing the belt. Tighten the set screws after the pulleys are aligned.

  • Page 55: Install The Drain Hose Clamps, Drain Hose, And Muffler

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.5 Install the Drain Hose Clamps, Drain Hose, and Muffler 1. Attach the drain hose clamps to the bottom frame with tek screws. 2. Remove the plug insert on the engine.

  • Page 56: Install The Crossbrace, Motor Guard, Fuel Tank Mount, And Stabilizers

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.19.6 Install the Crossbrace, Motor Guard, Fuel Tank Mount, and Stabilizers Assembly Note: • Do not tighten the frame bolts until the stabilizers are installed. Crossbrace Fuel Tank Guard...
  • Page 57 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Crossbrace and Motor Guard Assembly Note: • Remove the bolt and nut securing the bottom frame to the left side frame. Crossbrace Motor Guard 1/2" X 1" Hex Bolt (GR 8) 1/2"...
  • Page 58 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the Fuel Tank Mount View of Bottom Side 1/2" x 1" Hex Bolt (GR 8) Fuel Tank Mount 1/2" Flange Nut 7/16" Flange Nut Fuel Tank Guard 7/16" X 1" Flange Bolt (GR 5) Hardware Kit: HRDW-15–131, HRDW-15–71...
  • Page 59 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Stabilizers (x2) Assembly Note: • After the stabilizers are installed, tighten all the frame bolts. Stabilizer Brace 1/2" x 1" Hex Bolt (GR 8) 1/2" Lock Nut (from S-Drive Bearing) 1/2"...

  • Page 60: Install The Torsion Idler

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.19.7 Install the Torsion Idler Assembly Note: • Do not tension the drive belt with the torsion idler until both drive belts are installed and aligned, and the frame, motor, and gearbox hardware are all fully tightened.

  • Page 61: Install The Drive Pulleys, Drive Belt, And Torsion Idler

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.8 Install the Drive Pulleys, Drive Belt, and Torsion Idler Drive Pulley Torsion Idler Drive Belt Drive Pulley 8210-10003 R0...
  • Page 62 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the Drive Pulleys and Drive Belt Assembly Note: • Align the pulleys using a straight edge before installing the belt. Tighten the set screws after the pulleys are aligned.
  • Page 63 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Torsion Idler Assembly Note: • Tighten the gearbox and motor bolts before using the torsion idlers to tension the drive belts. 1/2" Hex Flange Nut 1/2" Lock Washer Idler Mount Plate 1/2"...
  • Page 64 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Tensioning the Belt 1. Loosen the nuts (2, 3). This will allow the idler pulley (1) to pivot. 2. Place the square end of a ratchet into one of the square holes (4) in the idler pulley (1). Then rotate the idler pulley with the ratchet handle to a torque of 35 ft-lb to tighten the belt.

  • Page 65: Install The Battery

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.19.9 Install the Battery 1. Place the 12V (min 420 CCA) battery in the battery box (1) 2. Connect the ground cable to a motor mount bolt using washers from hardware bag HRDW-15-100.

  • Page 66: Install The Guards

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.19.10 Install the Guards Front Guard Side Guard 8210-10003 R0...
  • Page 67 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Front Guard 1/2" Lock Nut 1/2" X 3" Pin Hair Pin 1/2" X 3-1/2" Hex Bolt (GR 8) Front Guard Hardware Kit: HRDW-15–103 8210-10003 R0...
  • Page 68 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the Side Guard 1/2" Lock Nut 1/2" X 3" Hitch Pin Hair Pin 1/2" X 4-1/2" Hex Bolt (GR 8) Drive-Side Guard Panel Hardware Kit: HRDW-15–104 8210-10003 R0...
  • Page 69 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Installing the Side Guard Support Arm Assembly Note: • Secure both ends of the support arm using a cotter pin (3) and washer (2). Support Arm 3/16" Cotter Pin 1/4"...

  • Page 70: Attach The Hopper Seals

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.20. Attach the Hopper Seals 1. Pull the transition roller all the way back towards the hopper. 2. Press the seals as tightly as possible into the gap between the transition roller and the hopper body. Use a rubber mallet if necessary to ensure it goes all the way in.

  • Page 71: Align The Conveyor Belt

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.21. Align the Conveyor Belt Basic Conveyor Belt Alignment: The conveyor belt will run straight when all of the rollers are straight. Loosen or tighten the adjustment bolt(s) to align the conveyor belt. Tighten the side the belt has moved toward, or loosen the side the belt has moved away from.

  • Page 72: Adjust The Interior Trough Guide Blocks

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.21.1 Adjust the Interior Trough Guide Blocks 1. Adjust each guide block so that it is butted up against the edge of the belt with little or no pressure.

  • Page 73: Adjust The Rollers

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.22. Adjust the Rollers 1. Loosen bearing nuts and jam nuts (if equipped). Figure 3. Loosen the Bearing Nuts 2. Rotate adjustment bolt 1/2 turn. Figure 4. Rotate the Adjustment Bolt 3.

  • Page 74: Install The Collapsible Hopper Cloth

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.23. Install the Collapsible Hopper Cloth Installing the collapsible hopper cloth requires the completion of the following tasks: Step Description Install the Hopper Springs Assemble and Install the Upper Hopper Cloth Frame...

  • Page 75: Straighten The Hopper Seals And Position The Flashing

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Fastening the Hopper Cloth: Bolting Order Overview 1st Side Upright 1st Side Work outwards from the middle 2nd Side Upright 2nd Side Work outwards from the middle Front Note This image is a reference for sections Section 3.23.5 –...

  • Page 76: Install The Hopper Springs

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Position the Flashing Assembly Note: • Ensure the side flashing is placed on top of the front flashing. Front Flashing Side Flashing 3.23.2 Install the Hopper Springs Install the Hopper Springs...

  • Page 77: Assemble The Upper Hopper Cloth Frame

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Lock the Hopper Springs INSIDE VIEW 3.23.3 Assemble the Upper Hopper Cloth Frame 1. Place the cloth flat on the floor. Note The “AGI” logo must be face up.

  • Page 78: Install The Hopper Cloth Onto The Hopper Springs

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Item Description Quantity UCX3 Hopper Frame Side, 3/4" Pipe Sch 80 Hopper Cloth UCX3 Hopper Frame Front, 3/4" Pipe Sch 80 3/8" x 1" Carriage Bolt, UNC GR5 ZN 3/8"...

  • Page 79: Secure The Front Lower Hopper Cloth Frame To The Hopper

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 2. Pull down the hopper cloth frame towards the hopper weldment. Secure the upper hopper cloth frame to the front of the hopper, see Section 3.23.5 – Secure the Front Lower Hopper Cloth Frame to the Hopper on page 3.23.5 Secure the Front Lower Hopper Cloth Frame to the Hopper...
  • Page 80 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. Drill holes through the cloth to match the frame holes. 3. Position the cloth (2) and frame on top of the flashing (3), aligning the holes of the cloth, flashing, and weldment (4).

  • Page 81: Secure The Side Lower Hopper Cloth Frame And Uprights To The Hopper

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.23.6 Secure the Side Lower Hopper Cloth Frame and Uprights to the Hopper Important Secure the side frame and upright on one side before moving to the other. Secure the Side Lower Hopper Cloth Frame to the Hopper Note Finger-tighten the bolts only.
  • Page 82 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Urethane Seal 1/4" x 1-3/4" Elevator Bolt (GR 2) Hopper Cloth (with frame inserted) Hopper Weldment Flashing 1/4" Hex Bolt Secure the Uprights to the Hopper Note Finger-tighten the bolts only.
  • Page 83 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 1. Insert the upright into the sewn pocket in the hopper cloth. 2. Align the upright frame holes: a. The top hole is aligned with hopper (4). b. The bottom hole is aligned with the flashing (3) and hopper.
  • Page 84 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Hopper Weldment 1/4" x 1-1/4" Elevator Bolt (GR 2) Hopper Cloth (with frame inserted) 1/4" Hex Bolt Flashing 8210-10003 R0...

  • Page 85: Tighten The Lower Hopper Cloth Frame Bolts

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.23.7 Tighten the Lower Hopper Cloth Frame Bolts 1. Tug the flashing upwards and away from the belt while tightening the bolts. Make sure the flashing is resting on the smooth part of the belt and not touching the outer diagonal cleats.

  • Page 86: Attach The Hopper Underside Covers

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.24. Attach the Hopper Underside Covers Installing the Underside Front Cover Installing the Underside Main Cover Hopper Front Cover Hopper Bottom Cover Spring Pin 8210-10003 R0...

  • Page 87: Attach The S-Drive Bottom And Take-Up Side Guards

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.25. Attach the S-Drive Bottom and Take-up Side Guards Installing the S-Drive Lower Bottom Guard S-Drive Lower Bottom Cover 1/4" Lock Washer S-Drive Upper Bottom Cover 1/4" Flat Washer 1/4"...
  • Page 88 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing the S-Drive Upper Bottom Guard S-Drive Take-up Side Guard 1/4" Flat Washer 1/4" x 3/4" Hex Bolt (GR5) Hardware Kit: HRDW-15-114 Installing the S-Drive Take-up Side Guards 8210-10003 R0...

  • Page 89: Install The Weather Guard Mount Bars

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY S-Drive with Take-Up Side Guards — Top View Take-up Side Guards 3.26. Install the Weather Guard Mount Bars 1. Install the types of mount bar assemblies which are indicated by the position arrows and identifier letters as shown on your particular conveyor model schematic that follows.
  • Page 90 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Type A: SPOUT Mount Bar (Cross Bar with No Roller) HOPPER Type B: SPOUT Mount Bar with Roller HOPPER SPOUT Type C: Mount Bar with Roller and Guide Blocks...

  • Page 91: Install The Collapsible Hopper Cloth Controls

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Figure 5. Mount Bar Schematic Diagram INDICATE TYPE OF MOUNT BAR ASSEMBLY "X" 3.27. Install the Collapsible Hopper Cloth Controls Install the Handle 1. Attach the hopper handle (1) to the handle mount using a 3/8" x 1-1/2" bolt (2), 3/8" plastic flat washer (3), and two 3/8"...
  • Page 92 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Install the Cable and Clamps 1. Point the hopper handle toward the hopper. 2. Secure the cable (1) to the handle with a cable clamp (2). Install heat shrink tubing (3) onto loose end of cable.
  • Page 93 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 5. Loop the cable (1) around the 5/16" x 1" bolt and secure with 1/8" cable clamp (2). Ensure trailing cable end is kept short. 6. Tighten the bolt on the P-clip once the cable is in place.

  • Page 94: Attach The Angle Indicator

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.28. Attach the Angle Indicator Attach the angle indicator bracket (1) to the weather guard bracket using plate (2), 3/8" x 1" carriage bolts (3) and 3/8" flanged nuts (4).

  • Page 95: Attach The Hitch

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.29. Attach the Hitch 1. Attach the hitch (1) to the hopper weldment using 1/2" x 2" bolts (2), 7/16" flat washers (3), and 1/2" nuts (4). 2. Insert the tongue (5) into the tongue stub.

  • Page 96: Attach The Spout Brush

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.30. Attach the Spout Brush 1. Attach the brush (1) to the roller plates with 1/4" x 3/4" carriage bolts (2) and 1/4" lock nuts (3). Spout Brush 1/4" Lock Nut (GR8) 1/4"...

  • Page 97: Install The Spout Cap And Hood

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.31. Install the Spout Cap and Hood 1. Attach the spout cap (1) to the spout using four 1/4" x 3/4" serrated hex flange bolt (2). 2. Place the hood (3) around the bearing assembly.
  • Page 98 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Installing Hood 1/4" x 3/4" Serrated Hex Flange Bolt (GR5) 1/4" Fender Washer Hood Hardware Kit: HRDW-15-97 8210-10003 R0...

  • Page 99: Adjust The Hopper And Spout Scraper

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.32. Adjust the Hopper and Spout Scraper 1. Loosen the nuts (on both sides) holding the scraper to the hopper or spout. 2. Lower scraper until it rests on the belt with light pressure.

  • Page 100: Install The Wheels

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.33. Install the Wheels 1. Check if the pressure of tires matches the pressure indicated on the tire sidewall. 2. Mount the wheels (1) to the axle (2) with wheel bolts (3) provided.

  • Page 101: Assemble The A-Frame

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.34. Assemble the A-Frame Ensure the wheels are mounted to the axle before beginning this procedure. 1. Loosely fasten the axle arms (7) to the axle (4) using one 5/8" x 5" bolt (11), three 5/8" x 2" bolts (8), five 5/8"...
  • Page 102 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Upright Arm 5/8" x 2" Hex Bolt (GR8) Slider 5/8" Flat Washer 1/4" x 2" Cotter Pin 5/8" Nylon Locknut (GR8) Axle 5/8" x 5" Hex Bolt (GR8) 1" x 3" Hex Bolt (GR8) 3/4"...

  • Page 103: Install The U-Trough Lift Cable

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.35. Install the U-Trough Lift Cable 1. Wrap the cable (1) around the bottom side of the winch drum with three complete wraps around the drum when conveyor is in transport position.

  • Page 104: Align The Winch

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.36. Align the Winch This procedure describes the alignment of the winch. 1. Check the alignment of the winch by watching the cable wrapping on the drum as the conveyor is raised.

  • Page 105: Install The Low Emission Tank (For Usa Only)

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.37.1 Install the Low Emission Tank (for USA only) 1. Secure the tank (6) to the tank bracket with gear clamps (4). 2. Attach the 1/4" hose barb (7) to the tank outlet.

  • Page 106: Install The Tank (For Outside Usa)

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.37.2 Install the Tank (for outside USA) 1. Secure the tank (6) to the tank bracket with gear clamps (4). 2. Attach the 1/4" hose barb (7) to the tank outlet.

  • Page 107: Install The Primer Bulb

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.37.3 Install the Primer Bulb Important Check the primer bulb for setup orientation for proper fuel flow direction. The red end points of the bulb must connect to the gas tank side. Arrows, imprinted on the primer bulb, indicate the direction of fuel flow, which has to be from gas tank to gas engine.
  • Page 108 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Fuel Filter To Gas Engine Fuel Filter Clamp From Primer Bulb 3. If equipped with an low emission tank kit, install a fuel demand valve. Cut the fuel line between the primer bulb and the fuel filter.

  • Page 109: Install The Gas Drive Control Box

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.38. Install the Gas Drive Control Box Note Install control box after connecting mover kit to the conveyor (refer to Mover Kit manual 8210-00021). Control Box #8 x 3/4" Flat Head Screw Control Box Mount (Welded to the Control 3/4"...

  • Page 110: Connect The Gas Drive Control Box Wiring

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.40. Connect the Gas Drive Control Box Wiring Important • Consult the OEM (original equipment manufacturers) manual to make all required electrical connections. • Before you begin wiring, make sure to take the key out of the control box.
  • Page 111 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Throttle Harness 1. Connect the throttle harness to the clutch cable (2) coming off the control box. System Ground Wire (black) Clutch Signal Wire (white) 2. Route the throttle harness along the U-trough assembly towards the gas drive.
  • Page 112 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Engine Harness Relay 8 Pin Female Deutsch (Control Box Connector) Black and White Wire (to Battery) 5 Pin Delphi (Engine Connector) 1. Connect 8 pin connector (7) to the engine harness cable (4) coming off the control box.
  • Page 113 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Clutch Wiring Clutch Wire (White) Butt Connector Red Wire (Clutch Kit) Butt Splice Red Wire (Clutch Kit) Clutch Wire (White) Tachometer Tachometer Signal Wire (red) Tachometer Ground Wire (black) 1.
  • Page 114 3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. Connect the tachometer ground wire (11) to the Tachometer ground wire (1) coming off the control box using butt connector (12). 4. Isolate the connection from the environment using a heat shrink tubing (13). Use a zip tie to secure the cables.
  • Page 115 UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY Lighting Harness 1. Attach the female connector to the lighting harness cable (3) coming off the control box. To the Control Box To the Lights Cable Description 4' cable for mover light...

  • Page 116: Install The Manual Container

    3. ASSEMBLY UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3.41. Install the Manual Container 1. Position the manual container (1) on the axle arm. 2. Secure the container with two self-tapping screws (2). Screw-on Manual Container Manual Container #14 x 5/8"...

  • Page 117: Attach The Jack

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. ASSEMBLY 3.42. Attach the Jack 1. Insert the jack (1) into the jack stub (located on the conveyor hitch). 2. Secure the jack in place with the pin (2) provided.

  • Page 118: Appendix

    4. APPENDIX UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 4. Appendix 4.1. Bolt Torque Table 1 gives the correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 1 as a guide.

  • Page 119: Fittings Torque Values

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 4. APPENDIX 4.2. Fittings Torque Values These specifications are for carbon steel. With Zinc plating always lubricate threads and seals. For stainless steel, use the high value of the torque range of steel. For brass, use 70% of the torque value of steel. For mixed metals, use the torque of the lower of the two metals.
  • Page 120 4. APPENDIX UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Table 4 Stud End O-Ring Boss (ORB) SAE (U/UF) – Carbon Steel (continued) Max N-m Tube Size Thread UNF-2A Max ft-lbs 22-24 29-33 9/16" - 18 40-43 49-53 3/4" - 16...

  • Page 121: Specifications

    UCX3 S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 5. SPECIFICATIONS 5. Specifications Specifications Table 6. 1549 UCX Field Loader MODEL 1549 UCX DIMENSIONS Conveyor U-Trough Diameter 10" 110'8" Belt Length OTHER Gas Drive (HP) Gear Box Oil Type 80W90 or SAE Approved Equivalent...
  • Page 122 AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

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