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GRAIN AUGERS X160-85/105/125 ASSEMBLY & OPERATION Original Instructions Read this manual before using product. Failure Part Number: 30875 R4 to follow instructions and safety precautions can Revised: 30/8/2017 result in serious injury, death, or property damage. Keep manual for future reference.
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This product has been designed and constructed according to general engineering standards . Other local regulations may apply and must be followed by the operator. We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. Periodic reviews of this manual with all employees should be standard practice.
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New in this Manual The following changes have been made in this revision of the manual: Description Section " lift arm Section 1.1.2. "Grain Hopper" on page 12 design has been modified. Section 3.13. "Install the Hopper Lift Arm" on page 93 Section 3.14.
1. I HEATHEART RAIN UGERS NTRODUCTION X160-85/105/125 1. Introduction Thank you for purchasing a Wheatheart grain auger. Before using, please read this manual and understand the various features of the equipment and precau- tions for efficient and safe operation. Keep this manual handy for frequent reference and to review with new personnel.
1. I NTRODUCTION HEATHEART RAIN UGERS X160-85/105/125 1.1. OVERVIEW X160 augers are equipped with the following standard features: • a high-capacity grain transfer boot • a PTO driveline for auger power. • a hydraulically controlled main auger tube lift • a low-profile grain hopper (left or right side operation) •...
1. I HEATHEART RAIN UGERS NTRODUCTION X160-85/105/125 1.1.1. G PTO D RAIN RANSFER OOT AND RIVELINE The grain transfer boot is located at the bottom of the main auger tube, and contains gearing for power transfer as well as flights for transferring grain. The power source for the auger is a standard 1000 RPM tractor PTO.
1. I NTRODUCTION HEATHEART RAIN UGERS X160-85/105/125 1.1.2. G RAIN OPPER The low-profile grain hopper is designed to be rolled into position to receive grain for transfer through the boot to the auger discharge spout. Ground clearance can be adjusted by raising or lowering the position of the hopper wheel axles (see “Connect the Intake Hopper to the Swing Tube”...
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1. I HEATHEART RAIN UGERS NTRODUCTION X160-85/105/125 Figure 1.3 Grain Hopper SPOUT HEAD SWING ARM POWER SWING REMOTE TRANSMITTER BOOT MAIN AUGER FLIGHTS AND FLIGHT GUARDING TUBE POWER SWING DRIVE WHEELS CLEANOUT HATCH INTAKE HOPPER Figure 1.4 Grain Hopper Lifted into Transport Position WINCH CHAIN AND HOOK SAFETY CHAIN...
1. I NTRODUCTION HEATHEART RAIN UGERS X160-85/105/125 1.1.3. A UGER YDRAULIC The auger tube is raised and lowered using single-acting hydraulic cylinders powered by the hydraulic supply of the connected tractor. The main auger tube is raised by extending the cylinders, and lowered by allowing the cylinders to retract.
2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 2. Safety 2.1. GENERAL SAFETY INFORMATION The Safety Alert symbol identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death.
2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 YOU are responsible for the SAFE use and maintenance of your equipment. YOU must ensure that you and anyone else who is going to work around the equipment understands all procedures and related SAFETY information contained in this manual.
2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 2.3. OPERATION SAFETY • Have another trained person nearby who can shut down the auger in case of accident. Always work with a second trained person around augers. • Do not operate with any of the safety guards removed. •...
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2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 Figure 2.1 Operational Safety, Work Areas 30875 R4...
2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 2.4. PTO SAFETY • Never use a PTO driveline without a rotating shield in good working order. • Ensure PTO driveline is securely attached at both ends before operating. • Before starting tractor, turn power to PTO to the off position (where applica- ble).
2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 2.6. TRANSPORT & PLACEMENT SAFETY • Transport auger in full down position with slight ten- sion on cable. • Properly place hitch pin and securely attach safety chain. Use a type of hitch pin that will not allow auger to separate from towing vehicle.
2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 • Use only genuine Wheatheart replacement parts or equivalent. Replacement parts such as intake guards, pulley guards, PTO driveline shields, winches, and lift cables must meet ASABE standards or serious injury may result. Use of unauthorized parts will void warranty.
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2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 Table 2.1. Safety Decal Description, Detail, and Location Information Number Description Type Detail Location 17094 Rotating flighting, grain transfer boot Danger Figure 2.12 Figure 2.4 17107 Close lift valve after raising Caution Figure 2.24 Figure 2.4 Figure 2.3 17113...
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2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 Figure 2.2 Transition and Hopper Decals, Location 20813 20804 Figure 2.3 Swing Tube Head Decals, Location 17113 20816 20807 30875 R4...
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2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. • Fully lower equipment and truck box before moving. This equipment is not insulated. Electrocution can occur without direct contact.
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2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 DANGER ROTATING FLIGHTING HAZARD To prevent death or serious injury: • KEEP AWAY from rotating auger flighting. • DO NOT remove or modify auger flighting guards, doors, or covers. Keep in good working order. Have replaced if damaged.
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2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 DANGER ROTATING FLIGHTING INSIDE To prevent serious injury or death, do not operate auger unless swing- hopper is securely attached to boot. Figure 2.12 Decal 17094 DANGER ROTATING PTO DRIVELINE HAZARD To prevent serious injury or death: •...
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2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 WARNING To prevent serious injury or death: • Keep away from rotating cable sheaves and lift cables. • Inspect lift cable periodically; replace if damaged. • Inspect cable clamps periodically; tighten if 20809 necessary.
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2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 WARNING UPENDING HAZARD To prevent death or serious injury: • Anchor intake end and/or support discharge end to prevent upending. • Auger intake end must always have downward weight. Do not release until attached to tow bar or resting on ground.
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2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. • Do not operate with any guard removed or modified. Keep guards in good working order. •...
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2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it penetrates the skin. If it does, see a doctor immediately. • Relieve pressure before disconnecting hydraulic line. • Wear proper hand and eye protection and use wood or cardboard, not hands, when searching for leaks.
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2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 WARNING MISSING GUARD HAZARD To prevent serious injury or death, shut off power and reattach guard before operating machine. Made in Canada 20803 PLACED ON MACHINE BEHIND GUARD Figure 2.22 Decal 20803 WARNING ROLLOVER / TRANSPORT HAZARD To prevent serious injury or death:...
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2. S AFETY HEATHEART RAIN UGERS X160-85/105/125 NOTICE To prevent damage during auger-to- tractor hookup: • Follow dimensions above for correct auger-to-tractor hookup. • Auger must be on level ground and in full down position when measuring. • Adjust drawbar as needed. 21074 •...
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2. S HEATHEART RAIN UGERS AFETY X160-85/105/125 NOTICE This equipment is not intended for transport on public roads. If it must be moved, check local regulations. To avoid damaging the equipment: • Be careful when turning corners. • Watch for low overhead objects. 17378 Made in •...
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3. Assembly WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. Before beginning assembly, familiarize yourself with all the sub-assemblies and hardware making up the auger.
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.2. ASSEMBLE THE AUGER TUBE 3.2.1. I DENTIFY AND RRANGE UGER ECTIONS 1. Align tube sections on a series of support stands, placing a support stand at the end of each tube (see Figure 3.1 through Figure 3.3 for correct tube positioning, according to auger model).
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 Figure 3.2 X160-105 Tube Identification and Order LOWER TUBE 22452WH GRAIN TRANSFER BOOT LOWER MIDDLE TUBE 20734WH MIDDLE TUBE 20717WH UPPER MIDDLE TUBE 20718WH UPPER TUBE 20719WH 30875 R4...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.2.2. C ONNECT UGER UBES Important: Always strap tubes to the support stands to prevent the tubes from rolling off the stands. Note: Assemble the auger tube starting with the discharge section and working toward the intake section.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.2.3. I NSTALL THE YDRAULIC YLINDERS • See “Install the X160-85 Hydraulic Lift Cylinders” below for information on installing hydraulic lift cylinders on X160-85 augers. • See “Install the X160-105/125 Hydraulic Lift Cylinders” on page 48 for infor- mation on installing hydraulic lift cylinders on X160-105/125 augers.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.6 Installing the Lift Cylinders (X160-85) 30875 R4...
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 X160-105/125 H NSTALL THE YDRAULIC YLINDERS 1. Identify the tube section where the hydraulic lift cylinders install, and note the location of the tube cylinder mounts. 2. Ensure that the tube cylinder mounts are facing down. 3.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Table 3.4 Install the X160-105/125 Hydraulic Lift Cylinders Diagram # Description Part # Quantity Rear cylinder-mount Front cylinder mount Rear cylinder-attach brackets 20749 Front cylinder-attach brackets 20735 MKX160-105 Hydraulic cylinder 20747 MKX160-125 Hydraulic cylinder 20799 Cylinder rod guide 20751...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.2.4. I NSTALL THE RACK HOE AND RACK Important: See Figure 3.9 for track stop positions for specific auger models. Figure 3.9 Track Stop Positions 85’ MODEL 125’ MODEL 105’ MODEL INTAKE END SPOUT END 1.
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.2.5. I NSTALL THE OOT ON THE UGER Note: The boot lower gearbox is sent from the factory filled half way with gear oil (1.7 L [1.8 qt]). Before further assembly, check oil level to make certain the gearbox is half full.
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 Figure 3.11 Install Boot on Auger Tube 30875 R4...
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.2.6. A PTO S SSEMBLE THE HIELD SSEMBLY 1. As shown in Figure 3.12, align the PTO shield front on the PTO shield rear and secure it with three 5/16” x 3/4” bolts [19538] and 5/16” whiz nuts. 2.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.2.7. I NSTALL THE PEED EDUCER ON THE 1. Lift the speed reducer and carefully slide it over the gearbox and lower flighting shafts and against the face of the boot. Important: Use the supplied lifting lug on the speed reducer. 2.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.13 Installing the Speed Reducer 30875 R4...
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 Figure 3.14 Install the Shaft Square Keys and Lower Flight Stop 30875 R4...
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.2.8. I NSTALL THE 1. Insert the tow bar into the boot channel (see Figure 3.15), and secure the back end loosely with a 3/4” x 6-1/2” bolt and 3/4” locknut through the hole in the boot channel.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.2.9. I NSTALL THE ISCHARGE POUT 1. Align the discharge spout over the opening in the upper tube. 2. Attach the discharge spout with two 5/8” x 3” GR8 bolts [17745] and 5/8” locknuts [19600] on each side....
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.2.10. S ET THE HRUST DJUSTER 1. Remove the upper bearing lock collar (if necessary). 2. Slide the lock collar and bushing onto the shaft and attach the 1-1/2” nut. 3. Turn the nut until boot flight stop snug against the speed reducer gearbox, then keep turning it until all tube flights are turning with the shaft.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.2.11. A PPLY OGO AND ODEL ECALS ON THE UGER UBES Perform the following steps for the logo and model decal placements as shown in Fig- ures 3.18 and 3.19: 1. Prepare surface by cleaning thoroughly with soap and water.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 MIDDLE TUBE AUGER MODEL DECAL UPPER MIDDLE TUBE BRAND LOGO DECAL Figure 3.18 Logo and Model Decal Locations (85’) LOWER MIDDLE TUBE AUGER MODEL DECAL UPPER MIDDLE TUBE BRAND LOGO DECAL Figure 3.19 Logo and Model Decal Locations (105’, 125’) 30875 R4...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.3. INSTALL TRUSS SUPPORT TOWERS AND TRUSS TUBES Note: Due to rigidity of the tubular trussing, do not put an upward bow in the auger. Assemble trussing with main auger tube straight/level and well supported over its length.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Table 3.11. Truss Towers and Tubes Parts Reference Fig Ref Part Description Part # Low truss tower 20659WH High truss tower 20658WH 1/2” x 1-1/2” bolts 19589 1/2” locknuts 19599 Truss anchor brackets 1”...
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 HIGH HIGH HIGH HIGH Figure 3.20 X160-85 Truss Tower Brackets 30875 R4...
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 HIGH HIGH HIGH HIGH HIGH HIGH Figure 3.21 X160-105 Truss Tower Brackets 30875 R4...
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 HIGH HIGH HIGH HIGH HIGH HIGH HIGH HIGH Figure 3.22 X160-125 Truss Tower Brackets 30875 R4...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.4. INSTALL TRUSS CABLES See Figure 3.26 for details (X160-85 shown, other models are similar). 1. Attach eyebolts (1) to both ends of a truss cable (3) with two 1/2” cable clamps (2), using about 10” (25.4 cm) to 12” (30.5 cm) of cable. Tighten securely.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.5. ASSEMBLE THE LOWER FRAME 1. Fasten the lower reach arms to the axle with four 3/4” x 2” bolts and locknuts on each side. Tighten securely. Note: Insert a punch tool (P) in the middle hole to help align the four bolt holes. 2.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 4. Secure the frame cross braces and the long frame cross brace to the welded lugs on the lower reach arms with two 1/2” x 1-1/2” bolts, two 1/2” x 1-3/4” bolts, 1/2” flat washers, and locknuts. Use a 1/2” x 1-1/2” bolt, 1/2” flat washer, and locknut to fasten the cross-braces together where they cross.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.6. ASSEMBLE THE WHEEL HUB AND INSTALL TIRES 1. Remove any dirt or paint from spindle and hub. 2. Thoroughly pack wheel bearings and cups with a high-quality SAE approved extreme pressure rated bearing grease. 3.
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.7. CONNECT THE AUGER TUBE TO THE FRAME 1. Raise the discharge end of auger (e.g. with a front end loader and a strong sling or with a chain or block and tackle). The height should be sufficient to clear the undercarriage assembly.
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 10. For X160-105/125, attach a short cross-member between the upper lift arms using eight 1/2” x 1-1/2” bolts and 1/2” locknuts. Tighten securely. Table 3.14 Parts Required to Connect the Auger Tube to the Frame Ref # Description 85’...
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.29 Connecting the Auger Tube to the Frame 30875 R4...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.8. INSTALL LIFT CYLINDER CABLES TO THE LIFT ASSIST CAUTION Track shoe must rest against track stop when adjusting cable. If this isn’t done, the auger can raise higher than designed to lift, resulting in damage to auger and possible injury to personnel.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Important: The X160-85 model requires four 5/16” cable clamps (19333) per cable, and the X160-105/125 models requires four 1/2” cable clamps (20606) per cable. WARNING Ensure that cable clamps are positioned with the U-bolt portion of the clamp on the unloaded side of the lift cables (see Figure 3.30).
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.9. CONNECT HYDRAULIC HOSES AND BALL VALVE Table 3.15 Hydraulic Hoses Part # Hose Description Usage 85 105 125 20757 85 HOSE, 1/2” x 228” Hydraulic Pressure 20758 85 HOSE, 1/2” x 396” Hydraulic Return 20759 105 HOSE, 1/2”...
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 8. Run both hoses straight down the side of the auger to the ball valve location on the boot, fastening the hoses at each available hose catch. Important: Protect hose ends from dirt. 9.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.10. CONNECT THE PTO DRIVELINE 1. Clean dirt off of stub shaft (20605) ends before assembly. 2. Install the stub shaft on the PTO driveline using a 3/8” x 1-3/4” square key (17066) and a 3/8” x 2-1/2” coil roll pin (18546). Tighten the 3/8” x 3/8” set screw on the PTO driveline.
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.11. CONNECT THE INTAKE HOPPER TO THE SWING TUBE WARNING Components are heavy and create a crushing hazard if improperly handled. Be sure to use proper hoisting equipment and procedures, and ensure lifting apparatus is secure. Lockout the lifting apparatus before working around or under the raised components.
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 1. Secure the transition to the swing tube with twelve 5/8” x 1-1/2” bolts and 5/8” locknuts. Figure 3.39 Installing the Transition to the Swing Tube 2. Thoroughly grease two 1-3/4” flat washers, then place them fully onto the end of the swing flight shaft.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.40 Secure Bushing Support and Connect Transition Flight 7. Raise and support the hopper tube spout head on a stand about 50” high. 8. Open the service door on the transition, then bring the intake hopper and transition together guiding the transition flight shaft into the u-joint (Figure 3.41).
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 Figure 3.41 Connecting the Transition to the Intake Hopper 18,19 18,19 10. Attach the 6 solid wheels to the 4 hopper corners with the axle pins and hairpins. There are 3 height settings (Figure 3.42) that can be used according to preference.
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.12. CONNECT THE SPOUT HEAD TO THE GRAIN TRANSFER BOOT Table 3.17. Parts Required to Connect the Spout Head to the Boot Ref # Description Part Number Quantity Service cover spring clasps Gearbox coupler (2A top, 2B bottom) 20561 3/8”...
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 8. Grease the universal joints and the shaft and then close and secure the spout head service cover. Important: Always keep the spout head service cover closed and secured during operation. Figure 3.43 Connecting the Spout Head to the Boot WELD BETWEEN SHAFT SPLINES GAP BETWEEN...
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.13. INSTALL THE HOPPER LIFT ARM 1. Determine which side of the auger the hopper will be operating on. Note: Feed side of hopper must face the main auger when in transport. 2. Position the hopper lift arm assembly on the mount bracket on top of the lower auger tube with the arm overhanging the side of the auger that the hopper will be operating on.
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.14. INSTALL THE HYDRAULIC WINCH 1. Position the hydraulic winch on the winch mounting plate, and secure it using three 3/8” washers and three 3/8” locknuts as shown in Figure 3.45. 2. Thread the winch cable through the cylindrical cable weight, then feed the winch cable through the two lift arm pulleys (at the top of the lift arm and at the pulley guide), then under the spool and connect it to the spool (minimum 3 wraps around the spool, feed cable through hole in side of spool, and...
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.46 Installing the Winch Cable 30875 R4...
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 Figure 3.47 Installing the Hydraulic Winch Hose PART DESCRIPTION STEEL ELBOW 90.1 / 2FNPSMX3 / 8MNPT (1100625) 1/2” X 226” HYDRAULIC HOSE (29426) PIONEER COUPLER (9900047) 30875 R4...
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.15. ELECTRIC POWER SWING ASSEMBLY 3.15.1. P OWER WING OMPONENTS Figure 3.48 Electric Power Swing Components Table 3.18. Electric Power Swing Components Part Number Part Description 10-22553 Manual jack attach bracket 10-22554 Right-side attach bracket 10-22563 Landing gear assembly (electric) 10-20137...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.15.2. I NSTALL THE ANDING 1. Fasten the right-side attach bracket to the swing tube using four 7/16" x 1-1/4" bolts and locknuts. 2. Fasten the jack attach bracket to the swing tube using four 7/16" x 1-1/4" bolts and locknuts.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.49 Attach the Landing Gear to the Tube 30875 R4...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.15.3. I NSTALL AND ONNECT THE ECEIVER 1. Position the receiver top clamp assembly approximately 24" from the transition attach plate and secure using eight 7/16” x 1-1/4” bolts and locknuts. Tighten both sides securely. 2.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 5. The electrical cables are pre-installed to the receiver box. Uncoil the two shorter (4’) electrical cables and identify the positive and negative wires. The positive wire has a red boot and printing on it. 6.
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 Figure 3.51 Connecting the Receiver Box QUICK CONNECT POSITIVE WIRE WITH RED BOOT CONNECTS TO POSITIVE MOTOR TERMINAL. NEGATIVE WIRE CONNECTS TO NEGATIVE MOTOR TERMINAL. 30875 R4...
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.52 Power Swing Wiring Diagram POSITIVE WIRE NEGATIVE WIRE RED BOOT LONG ELECTRICAL CABLE SHORT QUICK CONNECT ELECTRICAL CABLE TRACTOR WIRE HARNESS RECEIVER SHORT ELECTRICAL CABLE TRACTOR POWER SWING 3.16. INSTALL THE HITCH JACK The jack is attached to the auger with a pin at the pivot point.
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3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 WARNING The jack is designed for raising or lowering auger hitch only. Do climb onto auger or place any part of your body under any part of the auger while it is supported by the jack, or while the jack is being operated.
3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 3.17. INSTALL THE MANUAL CONTAINER Mount the plastic manual holder directly to the boot (as shown below) using three self-tapping screws (19274). Figure 3.53 Installing the Plastic Manual Container 30875 R4...
3. A SSEMBLY HEATHEART RAIN UGERS X160-85/105/125 3.18. AUGER-TO-TRACTOR HOOKUP Important: The X160 auger must be correctly connected to the tractor for all operations, including transport, raising, placement, and when augering grain. The final stage of the assembly is attaching the auger to the tractor. When attaching the auger to your tractor, the only suitable hitch is a clevis-type hitch that is appropriately sized and rated for towing the auger.
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3. A HEATHEART RAIN UGERS SSEMBLY X160-85/105/125 Figure 3.55 Measurements Between Drawbar and PTO Driveline A………………………………14” (35.6 cm) B………………………………10”- 14” (25.4 cm - 35.6 cm) C………………………………46” (116.8 cm) (MUST BE TAKEN WITH AUGER ON LEVEL GROUND AND IN FULL DOWN POSITION) RAISE TRACTOR DRAWBAR IF NECESSARY TO MAINTAIN (B) DIMENSION OF 10”...
4. T HEATHEART RAIN UGERS RANSPORT X160-85/105/125 4. Transport WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. This auger is designed to be transported and operated without unhitching unit from tractor.
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4. T RANSPORT HEATHEART RAIN UGERS X160-85/105/125 3. Connect the auger hitch to a compatible clevis hitch on the transporting vehicle (e.g tractor) using a suitable hitch pin. 4. Connect the safety chain between the auger hitch and transporting vehicle hitch, and ensure that the connection is secure.
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4. T HEATHEART RAIN UGERS RANSPORT X160-85/105/125 Figure 4.2 Hitch Adjust in Transport Position Figure 4.3 Grain Hopper Lifted into Transport Position WINCH CHAIN AND HOOK SAFETY CHAIN AND HOOK 30875 R4...
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4. T RANSPORT HEATHEART RAIN UGERS X160-85/105/125 CAUTION If auger wheels are partially or fully buried in snow or grain, failure to clear the area around the wheels before moving may cause damage to the auger or result in serious injury. Important: Intake feed side of hopper must face main auger when in transport () 9.
5. P HEATHEART RAIN UGERS LACEMENT X160-85/105/125 5. Placement WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. This auger is designed to be transported and operated without unhitching unit from tractor.
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5. P LACEMENT HEATHEART RAIN UGERS X160-85/105/125 5. Connect hydraulic hoses, ensure connections are tight. Check for leaks, binding, flattening, kinks, or wear. NOTICE Replacement hose and hose ends must have a minimum strength of 2500 psi (17200 kPa) working pressure. 6.
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5. P HEATHEART RAIN UGERS LACEMENT X160-85/105/125 d. Remove the axle pin from the axle and slide the axle outwards until the second set of holes line up (Figure 5.2). Reinsert the axle pin and secure with snap pin. Lower the jack. Figure 5.2 Extend Axle and Insert Axle Pin JACK LUG EXTEND AXLE...
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5. P LACEMENT HEATHEART RAIN UGERS X160-85/105/125 c. Close hose valve (after auger is positioned). WARNING Do not raise the auger unless the axles are in the extended position. Do not transport the auger unless the axles are in the retracted position. NOTICE The hydraulic cylinders are shipped without oil and must be charged with oil before auger is put into operation.
6. O HEATHEART RAIN UGERS PERATION X160-85/105/125 6. Operation WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage. 6.1. OPERATOR CONTROLS The operator controls the following auger actions during operation: Table 6.1 Operator Controls Auger Function...
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6. O PERATION HEATHEART RAIN UGERS X160-85/105/125 Figure 6.1 Main Auger Tube Hydraulic Shut-off Valve Figure 6.2 Power Swing Manual Controls Figure 6.3 Power Swing Remote Control Red “Off” button Hopper direction controls 30875 R4...
6. O PERATION HEATHEART RAIN UGERS X160-85/105/125 6.2.2. PTO D RIVE Correct operation of the auger requires pre-inspection of the drive system, operator knowledge on how to shut down the system, and a general monitoring of the system during operation. NOTICE When positioning the auger, the PTO driveline must be disconnected from the tractor and placed in the transport...
6. O HEATHEART RAIN UGERS PERATION X160-85/105/125 6.2.4. E LECTRIC OWER WING PERATION Note: Remotes will be programmed from the factory—to reprogram your remote (or to add additional remotes, please see the Appendix. Important: Registering more than one remote transmitter to a single Power Swing is acceptable but registering one remote transmitter to multiple Power Swings is not recommended.
6. O PERATION HEATHEART RAIN UGERS X160-85/105/125 iii. Operate the remote as outlined above, using the two yellow directional buttons (marked with arrows) located at the bottom of the remote to move the hopper as desired. GREEN “ON” BUTTON Figure 6.5 Remote Transmitter 6.3.
6. O HEATHEART RAIN UGERS PERATION X160-85/105/125 6.3.1. I NITIAL TART Before Operating in the Normal Forward Mode: 1. The stub spline on the PTO driveline must be inserted into the Forward spline coupler (see Figure 6.6) and securely locked into place. 2.
6. O PERATION HEATHEART RAIN UGERS X160-85/105/125 6.3.2. N ORMAL TART NOTICE Foreign objects can damage the auger. Remove any obstructions from the intake and discharge areas before operating the unit. 1. Complete the checklist on page 121. 2. Place the intake hopper in its working position. 3.
6. O HEATHEART RAIN UGERS PERATION X160-85/105/125 USE OF GRAIN SPREADERS: Many grain spreaders cannot handle the large capacity of some augers. Some augers plug, causing damage to the flighting and other drive components. This type of damage is not covered by warranty.
6. O PERATION HEATHEART RAIN UGERS X160-85/105/125 6.3.4. E MERGENCY ESTART Although it is recommended that the machine be emptied before stopping, in an emergency situation: 1. Stop or shut down the power source immediately. 2. Stop the flow of material (if applicable). 3.
6. O HEATHEART RAIN UGERS PERATION X160-85/105/125 6.3.6. O PERATION IN EVERSE The following procedures are a supplement to the instructions that begin in “Operating Procedures” on page 124. Read and understand all instructions before operating auger. CAUTION Shut down and lock out all power before emptying boot and power before changing to forward or reverse modes.
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6. O PERATION HEATHEART RAIN UGERS X160-85/105/125 To Operate in the Reverse Mode: 1. Insert the stub spline on the PTO driveline into the Reverse spline coupler (see and Figure 6.6), making certain it is securely locked into place. 2. Remove clean out cover before operating in reverse mode. 3.
7. M HEATHEART RAIN UGERS AINTENANCE AND TORAGE X160-85/105/125 7. Maintenance and Storage WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage.
7. M HEATHEART RAIN UGERS AINTENANCE AND TORAGE X160-85/105/125 7.3.2. H YDRAULIC OSE AND OUPLER NSPECTION Using a piece of cardboard or wood, run it along the length of the hose and around all fittings. Replace the hose or tighten/replace the fitting if a leak is found.
7. M HEATHEART RAIN UGERS AINTENANCE AND TORAGE X160-85/105/125 Figure 7.3 Upper Flight Bearing Grease Point To grease: 1. Use SAE multi-purpose high-temperature grease with extreme pressure (EP) performance or SAE multi-purpose lithium-based grease. 2. Use a hand-held grease gun only. 3.
7. M AINTENANCE AND TORAGE HEATHEART RAIN UGERS X160-85/105/125 7.3.5. W INCH AND ULLEY ERVICING • Ensure the cable is slack before servicing the winch. • Check to make sure cable clamps are secure. • Keep a film of grease on the gears. Occasionally oil the bushings, drum shaft, and ratchet.
7. M HEATHEART RAIN UGERS AINTENANCE AND TORAGE X160-85/105/125 7.3.7. H OPPER HAIN RIVE ERVICING DANGER Rotating parts hazard: • Fingers, hands, feet, hair, clothing, and accessories can become caught or drawn into the pinch point. • Shut off and disable power source before adjusting or servicing.
7. M AINTENANCE AND TORAGE HEATHEART RAIN UGERS X160-85/105/125 7.3.8. U PPER AND OWER EARBOX EVELS CCESSING EARBOX • Upper Gearbox: Unfasten latches, open spout-head lid, and service gearbox as required. • Lower Gearbox: Open square service door and service gearbox as required. HECKING EVEL Gearbox should be level when checking or refilling oil.
7. M HEATHEART RAIN UGERS AINTENANCE AND TORAGE X160-85/105/125 7.3.11. M ACHINE LEANING 1. Clean out excess grain from auger tube, boot, and hopper. 2. Make sure water can drain from the auger tube and hopper and then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone.
7. M AINTENANCE AND TORAGE HEATHEART RAIN UGERS X160-85/105/125 IGHTENING ABLES The location of the cable adjustment points are shown in the accompanying figure. 1. Lift the discharge end of the auger with a front end loader so that the tube has a slight upward deflection at the discharge to give the cable some slack.
7. M HEATHEART RAIN UGERS AINTENANCE AND TORAGE X160-85/105/125 7.3.18. C HANGING THE PEED EDUCER EARBOX 1. The speed reducer gearbox should be level when changing oil. 2. Place a pan under the drain plug located on the bottom of the speed reducer gearbox.
7. M AINTENANCE AND TORAGE HEATHEART RAIN UGERS X160-85/105/125 12. Chock the wheels. 13. Place the hopper in transport position, ensuring there will be adequate drainage of any moisture. 7.4.1. P OWER WING TORAGE O PREPARE THE POWER SWING FOR SEASONAL STORAGE 1.
8. T HEATHEART RAIN UGERS ROUBLESHOOTING X160-85/105/125 8. Troubleshooting The following table lists the causes and solutions to some potential problems you may encounter in operating your auger. Table 8.1 PROBLEM CAUSED BY SOLUTION Auger is plugged or obstructed. Identify and remove obstruction. A bearing has seized.
9. A PPENDIX HEATHEART RAIN UGERS X160-85/105/125 9.2. BOLT TORQUE VALUES Tables 9.2 and 9.3 give correct torque values for various bolts and capscrews. The bolt diameter is measured to the outside of the threads. When tightening all bolts, tighten the nut on the bolt to the torque specified in the tables, unless otherwise specified.
9. A PPENDIX HEATHEART RAIN UGERS X160-85/105/125 9.3. POWER SWING REMOTE TRANSMITTER INSTRUCTIONS Figure 9.1 shows the controls and indicators for the power swing remote and receiver. Figure 9.1 Remote Transmitter and Receiver Controls and Indicators TRANSMITTER HOPPER MOVE (↑-↓) RECEIVER SET LED POWER LED...
9. A HEATHEART RAIN UGERS PPENDIX X160-85/105/125 The remote transmitter that comes with each power swing is normally factory programmed to function with the power swing receiver. Refer to specific instructions for programming additional or replacement remotes according to the serial number of the power swing receiver.
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9. A PPENDIX HEATHEART RAIN UGERS X160-85/105/125 Note: Steps 2 and 3 must be done within 10 seconds of each other. The FAULT LED on the receiver flashes for the duration of the registration window. 2. Switch ON the receiver. 3.
LIMITED WARRANTY Wheatheart warrants to the buyer that the new machinery is free from defects in material and workmanship. This warranty is only effective for any new machinery that has not been altered, changed, repaired, or treated since its delivery to the buyer, other than by Wheatheart or its authorized dealers or employees, and does not apply to accessories, attachments, tools, or parts sold or operated with the new machinery if they have not been manufactured by Wheatheart.
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