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AGI NexGen 2000 Assembly And Parts Manual

Track drive
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NexGen 2000 and 3000
Track Drive
Assembly and Parts Manual
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 8210-30070 R0
Revised: September 6, 2024
Original Instructions

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Summary of Contents for AGI NexGen 2000

  • Page 1 NexGen 2000 and 3000 Track Drive Assembly and Parts Manual Read this manual before using product. Failure to Part Number: 8210-30070 R0 follow instructions and safety precautions can Revised: September 6, 2024 result in serious injury, death, or property Original Instructions...
  • Page 2 NEXGEN 2000 AND 3000 – TRACK DRIVE 8210-30070 R0...

  • Page 3: Table Of Contents

    NEXGEN 2000 AND 3000 – TRACK DRIVE CONTENTS 1. Introduction ............................4 1.1 Intended Use ..........................4 2. Safety............................... 5 2.1 About Safety Information in this Manual ................. 5 2.2 Preventing Safety Hazards ......................5 2.3 Safety Decal Locations and Replacements ................12 2.3.1 Safety Decal Locations .....................

  • Page 4: Introduction

    1.1. Intended Use This track drive is designed for use with the NexGen 2000 and 3000 Series Klean Sweeps. It is not intended for use with smaller power sweeps or other applications.

  • Page 5: Safety

    NEXGEN 2000 AND 3000 – TRACK DRIVE 2. SAFETY 2. Safety Good safety practices prevent accidents. Always take time to use the track drive safely and don’t shortcut or ignore safety information. Inform others of safety hazards and how to prevent them.
  • Page 6 2. SAFETY NEXGEN 2000 AND 3000 – TRACK DRIVE Keep the Track Drive in Good Condition For safe operation and to prevent unnecessary downtime: • Do not modify the track drive. • Maintain the track drive and inspect it before using.
  • Page 7 NEXGEN 2000 AND 3000 – TRACK DRIVE 2. SAFETY Keep Away from Rotating Parts To prevent serious injury or death: • Keep body, hair, and clothing away from rotating parts. Enter the Bin Safely To prevent serious injury or death: •...
  • Page 8 2. SAFETY NEXGEN 2000 AND 3000 – TRACK DRIVE Keep Away from Flowing Grain This information may also apply to fertilizer where the bin is intended for fertilizer storage. • Grain flows in a funnel-shaped path when unloading. This vortex of grain behaves very much like a water drain.
  • Page 9 NEXGEN 2000 AND 3000 – TRACK DRIVE 2. SAFETY Watch for and Keep Away from Bridged Grain This information may also apply to fertilizer where the bin is intended for fertilizer storage. • Never enter a bin from the roof if you don’t know its unloading history. Grain can “bridge”...
  • Page 10 2. SAFETY NEXGEN 2000 AND 3000 – TRACK DRIVE Keep Away from a Vertical Wall of Grain This information may also apply to fertilizer where the bin is intended for fertilizer storage. • Vertical walls of grain are created when the bin is partially empty. Poking at the wall can make the grain avalanche and submerge a person.
  • Page 11 NEXGEN 2000 AND 3000 – TRACK DRIVE 2. SAFETY Use Electric Motors Safely To prevent electrocution: • Have electric motors and controls installed and serviced by a qualified electrician to meet local codes and standards. • Replace electrical wiring and cords that are worn or are not in good condition.

  • Page 12: Safety Decal Locations And Replacements

    2. SAFETY NEXGEN 2000 AND 3000 – TRACK DRIVE 2.3. Safety Decal Locations and Replacements Read and follow all safety decals. To replace a safety decal: Know where they are located. 1. Make sure the area is clean, dry, and the Replace all safety decals that are missing, damaged, temperature is above 50°F (10°C).

  • Page 13: Features

    NEXGEN 2000 AND 3000 – TRACK DRIVE 3. FEATURES 3. Features TI-009333 Item Description Item Description motor drive assembly reducer connecting bracket connecting arm track drive guide plate track drive connecting arm mount flight track drive gear shield angle track sections...

  • Page 14: Pre-Assembly

    Report missing or damaged parts immediately to ensure that proper credit is received from AGI or your representative, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.

  • Page 15: Assembly

    • If there is unlevel floor or if the aeration floor level is below the concrete floor level, install support plates underneath the track to keep the track level. (Support plates are not supplied by AGI. 1. Mark the track line on the floor.
  • Page 16 5. ASSEMBLY NEXGEN 2000 AND 3000 – TRACK DRIVE 3. Set the correct, final “slot-to-slot spacing” at each section connection with the supplied, specialized jig and tack weld each connection. Note • Maintaining the section connection “slot-to-slot spacing” is even more important than the track radius.

  • Page 17: Assembling The Trim Shield And Flight

    NEXGEN 2000 AND 3000 – TRACK DRIVE 5. ASSEMBLY 5.3. Assembling the Trim Shield and Flight Trim the shield and flight leaving proper space for the track. 1. Trim out a 6″ wide x 3″ tall rectangle in the shield and flight centered above the track location.

  • Page 18: Assembling The Track Drive Arm

    5. ASSEMBLY NEXGEN 2000 AND 3000 – TRACK DRIVE 5.4. Assembling the Track Drive Arm Assemble the track drive next to the track. 1. Assemble the track drive arm to the track drive mount with 1/2″ x 2″ bolts, washers and nylon lock nuts.

  • Page 19: Assembling The Track Drive Reducer And Gear

    NEXGEN 2000 AND 3000 – TRACK DRIVE 5. ASSEMBLY 5.5. Assembling the Track Drive Reducer and Gear 1. Position the gearbox upright on a level surface, remove the fill/level plug, and check the oil level. (The gearbox is shipped filled with oil.) Note Oil should leak from the opening when the fill/level plug is removed.

  • Page 20: Assembling The Track Drive

    5. ASSEMBLY NEXGEN 2000 AND 3000 – TRACK DRIVE 5.6. Assembling the Track Drive 1. Assemble the track drive mount to the sweep shield rear. 2. Connect the mount plate and track drive mount with 1/2″ x 5″ bolts and nylon lock nuts, sandwiching the shield square tube.

  • Page 21: Assembling The Electric Motor To The Gearbox

    • Apply Loctite to the key (not supplied by AGI) to bond it and help stop it from vibrating out. 2. Position the motor onto the gearbox and secure the motor with the hardware that came with the motor.

  • Page 22: Assembling The Motor Covers

    5. ASSEMBLY NEXGEN 2000 AND 3000 – TRACK DRIVE 5.8. Assembling the Motor Covers • Don’t enter the bin unless all power driven equipment is shut down and locked out. • Make sure power to this track drive and the equipment can be shut down and locked out using a power disconnect switch that can only be locked in the “Off”...

  • Page 23: Completed Assembly Drawing

    NEXGEN 2000 AND 3000 – TRACK DRIVE 5. ASSEMBLY 5.9. Completed Assembly Drawing Figure 10. Installed Track Drive 8210-30070 R0...

  • Page 24: Maintenance

    • Shut down and lock out power before maintaining equipment. • After maintenance is complete, replace all guards, service doors, and/or covers. • Use only genuine AGI replacement parts or equivalent. Use of unauthorized parts will void warranty. If in doubt, contact AGI or your local dealer.

  • Page 25: Check/Change The Gearbox Oil

    NEXGEN 2000 AND 3000 – TRACK DRIVE 6. MAINTENANCE 6.3. Check/Change the Gearbox Oil Important • The gearbox is shipped filled with oil. Even under normal working conditions, oil tends to dissipate. • Periodically check and maintain proper oil level.

  • Page 26: Additional Maintenance Instructions

    6. MAINTENANCE NEXGEN 2000 AND 3000 – TRACK DRIVE 6.4. Additional Maintenance Instructions For detailed reducer maintenance instructions, go to www.nord.com/docs and use the gearbox serial number to download the appropriate operating instructions. (See the following figure.) Figure 11. Serial Number Location...

  • Page 27: Specifications

    NEXGEN 2000 AND 3000 – TRACK DRIVE 7. SPECIFICATIONS 7. Specifications For Use NexGen 2000 NexGen 3000 with Auger (TD) for track drive appears in the auger model number (TD) for track drive appears in the auger model number Series Reducer Nord Type SK 873.1...

  • Page 28: Parts List

    8. PARTS LIST NEXGEN 2000 AND 3000 – TRACK DRIVE 8. Parts List Table 3. Track Drive General Parts Table 4. Electric Track Drive Bolt Kit Part Part Description Description Number Number 1049978 1002217 left side motor cover 5/16″ x 2-1/2″ grade 5 bolt...

  • Page 29: Parts Identification Drawings

    NEXGEN 2000 AND 3000 – TRACK DRIVE 8. PARTS LIST 8.1. Parts Identification Drawings Tracks 88′ (26.82 m) and larger bins PN BU-0500260P 60′ – 80′ (18.29 m – 24.34 m) bins PN BU-0500257P 59′ (17.98 m) and smaller bins...

  • Page 30: Warranty

    Goods shall be limited to 90 days. Subject to AGI’s sole discretion, if the Goods, or a component thereof, are found to have a default in materials and/or workmanship within the Warranty Term, AGI will, at its own option and expense, repair or replace the subject Goods or refund the purchase price for the applicable Goods.
  • Page 31 Buyer is or may be responsible (“Indemnitors”) shall fully indemnify, save and hold AGI, its agents, employees, officers, directors, partners and related entities harmless from and against all liability, damage, loss, claims, demands, actions and expenses of any nature whatsoever, including, but not limited to reasonable attorney’s fees which arise out of or are...
  • Page 32 AGI is a leading provider of equipment solutions for agriculture bulk commodities including seed, fertilizer, grain, and feed systems with a growing platform in providing equipment and solutions for food processing facilities. AGI has manufacturing facilities in Canada, the United States, the United Kingdom, Brazil, South Africa, India and Italy and distributes its products globally.

This manual is also suitable for:

Nexgen 3000

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