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AGI Batco BCX2 1544 Operator's Manual

Portable grain belt conveyor
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BCX2 Field Loader
Portable Grain Belt Conveyor
Operator's Manual
This manual applies to:
Batco BCX
2
1544
PTO Top Drive
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512181 R0
Revised: September 2019

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  • Page 1 BCX2 Field Loader Portable Grain Belt Conveyor Operator’s Manual This manual applies to: Batco BCX 1544 PTO Top Drive Original Instructions Read this manual before using product. Failure to Part Number: P1512181 R0 follow instructions and safety precautions can Revised: September 2019 result in serious injury, death, or property damage.
  • Page 2 We strongly recommend that all personnel associated with this equipment be trained in the correct operational and safety procedures required for this product. This product has been designed and constructed according to general engineering standards, other local regulations may apply and must be followed by the operator. Use the sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.

  • Page 3: Table Of Contents

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR CONTENTS 1. Introduction ............................5 1.1 Serial Number Location......................5 1.2 Intended Use ..........................5 1.2.1 Misuse ........................6 2. Safety............................... 7 2.1 Safety Alert Symbol and Signal Words..................7 2.2 General Product Safety ......................7 2.3 Overhead Power Lines ......................
  • Page 4 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 6.9 Clean Out..........................32 6.10 Conveying Fertilizer....................... 32 6.11 Storage........................... 34 7. Maintenance ............................35 7.1 Maintenance Safety ........................ 35 7.2 Maintenance Schedule......................35 7.3 Visually Inspect the Equipment....................36 7.4 Lubricate the Equipment......................37 7.4.1 PTO Driveline......................

  • Page 5: Introduction

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 1. INTRODUCTION 1. Introduction Thank you for purchasing a Batco Portable Grain Belt Conveyor. This equipment will allow safe and efficient operation when you read and follow all of the instructions contained in this manual. With proper care, your conveyor will provide you with many years of trouble-free operation.

  • Page 6: Misuse

    1. INTRODUCTION BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR The conveyor should be operated, maintained, serviced, and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures. Accident prevention regulations and all other generally recognized regulations on occupational health and safety must be observed at all times.

  • Page 7: Safety

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY 2. Safety 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 8: Overhead Power Lines

    2. SAFETY BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2.3. Overhead Power Lines • When operating or moving, keep conveyor away from overhead power lines and devices. • The conveyor is not insulated. • Electrocution can occur without direct contact. 2.4.

  • Page 9: Guards Safety

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Figure 1. Conveyor Work Area 2.8. Guards Safety • Keep guards in place. Do not operate with guard removed. • Do not walk on, step on, or damage guards. • Lock out power before removing a guard. •...

  • Page 10: Raising And Lowering The Conveyor

    2. SAFETY BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2.9. Raising and Lowering the Conveyor • Before raising/lowering/moving/adjusting the conveyor, make sure the area around the conveyor is clear of obstructions and/or untrained personnel. Never allow anyone to stand on or beneath the conveyor when it is being placed.

  • Page 11: Drives And Lockout Safety

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations. • Always travel at a safe speed, never exceeding 20 mph (32 km/h). • Reduce speed on rough surfaces. •...

  • Page 12: Tire Safety

    2. SAFETY BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2.14. Tire Safety Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion that may result in serious injury or death. • DO NOT attempt to mount a tire unless you have the proper equipment and experience to do the job.

  • Page 13: Safety Equipment

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Steel-Toe Boots • Wear steel-toe boots to protect feet from falling debris. Work Gloves • Wear work gloves to protect your hands from sharp and rough edges. Dust Mask • Wear a dust mask to prevent breathing potentially harmful dust. 2.16.

  • Page 14: Safety Decal Locations And Details

    2. SAFETY BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2.17.2 Safety Decal Locations and Details Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s) that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must be taken to avoid serious injury, death, or damage.
  • Page 15 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1. Safety Decals Part Number Description P1513003 DANGER ELECTROCUTION HAZARD To prevent death or serious injury: • When operating or moving, keep equipment away from overhead power lines and devices. •...
  • Page 16 2. SAFETY BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513045 WARNING OPEN BELT CONVEYOR To prevent death or serious injury: • DO NOT step on or touch moving conveyor belt. • Shut off and lock out power to adjust, service, or clean.
  • Page 17 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513001 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment. • Only trained personnel may assemble, operate, or maintain the equipment.
  • Page 18 2. SAFETY BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513042 WARNING UPENDING HAZARD To prevent death or serious injury: • Anchor intake end and/or support discharge end to prevent upending. • Intake end must always have downward weight. Do not release until attached to tow bar or resting on ground.
  • Page 19 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. SAFETY Table 1 Safety Decals (continued) Part Number Description P1513002 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets. •...
  • Page 20 2. SAFETY BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Table 1 Safety Decals (continued) Part Number Description P1513039 CAUTION For proper raising and lowering of equipment: • After lowering equipment, always tighten brake lock by turning winch handle clockwise at least two clicks. •...

  • Page 21: Features

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. FEATURES 3. Features This section covers the main features of the conveyor. Figure 3. Typical BCX2 Field Loader Components Table 2. Typical BCX2 Field Loader Components Description Description Item Item Swing Away Hopper Conveyor Hitch Top Gearbox Assembly Hopper Assembly Spout and Hood...

  • Page 22: Transport

    4. TRANSPORT BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 4. Transport Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 4.1. Transport Safety • Check with local authorities regarding transport on public roads. Obey all applicable laws and regulations.

  • Page 23: Connect The Conveyor To The Towing Vehicle

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 4. TRANSPORT 3. Longer conveyors have a large turning radius. Allow ample room for turning as the discharge end may swing dramatically. Allow all oncoming traffic to pass before turning right or left. A collision with an oncoming vehicle could occur if the conveyor discharge swings into the opposing lane.

  • Page 24: Placement

    5. PLACEMENT BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 5. Placement Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 5.1. Placement Safety • The conveyor is not insulated, keep away from overhead power lines. Electrocution can occur without direct contact.

  • Page 25: Hand Winch Operation

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Figure 4. Typical Grain Conveyor Placement for Filling Bins KEEP AWAY! OVERHEAD WIRES wheel chocks Under Hopper Bottom Bins 1. Center the conveyor between the hopper bin’s vertical legs. 2. Collapse the cloth hopper until the conveyor is fully positioned under the bin. 3.

  • Page 26: Collapsible Hopper Cloth Control

    5. PLACEMENT BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 3. After lowering the conveyor, always tighten the brake lock by turning the winch handle clockwise at least two clicks. 4. After lowering, rotate the winch handle until cable has light tension. 5.4.
  • Page 27 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 5. PLACEMENT Figure 6. Conveyor Operating Angles Table 4. Maximum Conveying Angles for Grains Grain Maximum Conveyor Operating Angle (degrees) Flax Lentils Mustard Oats Peas Rice P1512181 R0...
  • Page 28 5. PLACEMENT BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Table 4 Maximum Conveying Angles for Grains (continued) Grain Maximum Conveyor Operating Angle (degrees) Soybeans Sunflower Triticale Wheat Alfalfa Pellets Barley Canary Seed Chickpeas Corn Shelled Corn (dry) Shelled Corn (wet) 30-45 Cotton Seed Durum...

  • Page 29: Operation

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION 6. Operation Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 6.1. Operation Safety • Keep away from rotating and moving parts, including the conveyor belt, drive components, shafts, and bearings.

  • Page 30: Operation - Pto Drive

    6. OPERATION BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 6.3. Operation - PTO Drive 1. Attach the PTO driveline securely to the tractor and confirm the connection to the conveyor shaft is secure. 2. Confirm the PTO driveline rotating shield and other shields/guards are in place and in good working order. 3.

  • Page 31: Conveyor Belt Speed

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION Figure 7. Conveyor Loading Zone 6.5. Conveyor Belt Speed The best results are obtained when the input drives are set to provide a conveyor belt speed of 500 to 600 ft/ min on the 1500 series, and 600 to 650 ft/min on the 1800, 2000, and 2400 Series.

  • Page 32: Shutdown

    6. OPERATION BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Starting under load may result in damage to the conveyor. 2. If guards or covers have been opened or removed, close or replace them before restarting the unit. 3. Electric Drive Models: It may be necessary to tighten the drive belts slightly to handle the heavier than normal loads.
  • Page 33 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 6. OPERATION Important Fertilizer weakens the belt lacing and warranty is void on all lacing used with fertilizer. The belt lacing may need to be replaced more often if you convey fertilizer. Additional Operating Requirements To prevent problems that can be caused by conveying fertilizer: 1.

  • Page 34: Storage

    6. OPERATION BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 6.11. Storage After the season’s use, the conveyor should be thoroughly inspected and prepared for storage. Repair or replace any worn or damaged components and perform maintenance as described in the Maintenance Section to prevent any unnecessary downtime at the start of the next season.

  • Page 35: Maintenance

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 7. Maintenance Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below. 7.1. Maintenance Safety • Keep components in good condition. Follow the maintenance procedures.

  • Page 36: Visually Inspect The Equipment

    7. MAINTENANCE BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Section 7.7 – Inspect the Hopper Flashing on page 38 Section 7.8 – Check the Roller Bearings on page 38 Section 7.9 – Check the Roller Lagging on page 38 Section 7.12 –...

  • Page 37: Lubricate The Equipment

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE 7.4. Lubricate the Equipment Your equipment can operate at top efficiency only if clean fluids and lubricants are used. Use clean containers to handle all fluids and lubricants. Store them in an area protected from dust, moisture, and other contaminants.

  • Page 38: Inspect Hydraulic Hoses And Fittings

    7. MAINTENANCE BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Figure 11. Chain Coupler Location 7.6. Inspect Hydraulic Hoses and Fittings When equipped: 1. Pressurize the system. 2. Using a piece of cardboard or wood, run it along the length of the hose and around all fittings. Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface.

  • Page 39: Tension The Conveyor Belt

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE Operating the conveyor with a damaged roller will result in a damaged conveyor belt. 7.10. Tension the Conveyor Belt Adjusting your conveyor belt for proper tension helps to ensure trouble-free operation and long belt life. The conveyor belt only needs to be tight enough to not slip on the drive roller.

  • Page 40: Top Drive Pinch Roller

    7. MAINTENANCE BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Figure 12. Typical Hopper TIGHTENER BOLT HOPPER ROLLER BEARING BOLT AND NUT 7.10.1 Top Drive Pinch Roller When equipped with a Top Drive Pinch Roller: The top drive pinch roller should always be set loose, allowing the spring to pinch the conveyor belt. This should not normally require adjustment.

  • Page 41: Align The Conveyor Belt

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE Figure 13. Top Drive Pinch Roller TIGHTEN FULLY DO NOT TIGHTEN 7.11. Align the Conveyor Belt Basic Conveyor Belt Alignment: The conveyor belt will run straight when all of the rollers are straight. Loosen or tighten the adjustment bolt(s) to align the conveyor belt.

  • Page 42: Adjust The Rollers

    7. MAINTENANCE BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Before Aligning the Belt: • The conveyor must be empty of all grain. • Wait until the belt makes a complete revolution before adjusting the rollers. Some belts may have uneven edges, appearing misaligned.

  • Page 43: Adjust The Belt Return Wear Blocks

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE Figure 17. Rotate the Adjustment Bolt 3. Restart conveyor and run empty for 1 minute. 4. Stop the conveyor and remove ignition key or lock out the power source. 5. If the belt has centered, move to next step. If not, repeat Step 2 to Step 4 until the belt is centered. 6.

  • Page 44: Replace The Belt Lacing

    7. MAINTENANCE BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7.13. Replace the Belt Lacing 1. Rotate the conveyor belt until the lacing is by the hopper or is easily accessible. 2. Loosen the conveyor belt and remove the lacing retainer clip and pin. 3.

  • Page 45: Clean And Wash The Equipment

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE Figure 19. Using the Ratchet Strap 9. Install the lacing pin and crimp the retainer clips onto each end of the lacing pin, see Figure 10. Remove the ratchet strap and tighten the conveyor belt (see “Tension the Conveyor Belt”). 11.

  • Page 46: Repack The Wheel Bearings With Grease

    7. MAINTENANCE BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 2. Make sure water can drain from the conveyor tube and intake, then wash the tube with a water hose or pressure washer until all dirt, mud, debris, or residue is gone. Important Do not contact electronic controls with high pressure washer.
  • Page 47 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 7. MAINTENANCE • When cranking out (counterclockwise) = no clicking and ratchet pawl fully engaged into gear teeth. To Replace the Lift Cable: 1. Unwind the winch drum until cable is slack and remove all cable clamps. 2.

  • Page 48: Troubleshooting

    8. TROUBLESHOOTING BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 8. Troubleshooting Shut down and lock out all power sources before diagnosing any of the causes or attempting any of the solutions below. In the following section, we have listed some causes and solutions to some of the problems you may encounter.
  • Page 49 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 8. TROUBLESHOOTING Problem Cause Solution If belt is fully tensioned, you may need to shorten belt and re-lace, see Belt Relacing in Maintenance. Grain leaking from Belt not aligned (centered). Align belt, see Belt Alignment in conveyor hopper.
  • Page 50 8. TROUBLESHOOTING BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR Problem Cause Solution Faulty winch. Consult your local dealer. The bottom or top of the Clear the obstruction. conveyor is obstructed. The conveyor will not Faulty winch. Lower conveyor to transport position and stay elevated.

  • Page 51: Specifications

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 9. SPECIFICATIONS 9. Specifications Specifications Table 5. BCX 1544 PTO Top Drive Specifications Conveyor Tube Diameter 10" Belt Length 92'5" PTO Drive (HP) PTO Speed 540 RPM PTO Maximum Operating Angle 15° Gear Box Oil Type SAE Approved 80–90W or equivalent...

  • Page 52: Limited Warranty

    BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 10. Limited Warranty This warranty relates to Belt Conveyors (the “Product”) sold by AGI (referred to herein as the “Seller”) and applies only to the first user of the Product (meaning a purchaser directly from the Seller or from an authorized dealer or distributor of the Product, referred to herein as the “Buyer”).
  • Page 53 BCX2 FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR 10. LIMITED WARRANTY P1512181 R0...
  • Page 54 Shipping: 201 Industrial Drive, Swift Current, Saskatchewan S9H 5R4, CANADA Mailing: Box 1750, Swift Current, Saskatchewan S9H 4J8, CANADA Toll-Free: (877) 667-7421 (Canada & USA) Phone: (306) 773-7779 Fax: (306) 778-2524 Web: www.aggrowth.com Email: info@batcomfg.com ©Ag Growth International Inc. 2019 Printed in Canada If you have any comments or questions on this manual, or find an error, email us at comments@aggrowth.com.

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