VORON 2 Assembly Manual
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VORON 2 Assembly Manual

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VORON2
v2.2
Assembly Manual
1
V1.0.0

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  • Page 1 VORON2 v2.2 Assembly Manual V1.0.0...
  • Page 2 This machine can maim, burn, and electrocute you if you are not careful. Please do not become the first VORON fatality. There is no special Reddit flair for that. Please, read the entire manual before you start assembly. As you begin wrenching, please check our Discord channel (#voron_v2_build_help) for any tips and questions that may halt your progress.
  • Page 3 File Key / Part Printing Guidelines and Standards File Key Primary Color nothing at start of file name Accent Color [a]_ at start of file name Quantity Required _x# near end of file name File Revision _Rev# at end of file name Part Printing Guidelines and Standards Approved FDM Materials ABS or ABS+ Only...

  • Page 4: Notes And Tips

    Document Key Very Important Steps Fastener Size/Type Part Notes and Tips V1.0.0...
  • Page 5 Important Definitions and Adhesives List Callout Definition BHCS Button Head Cap Screw (ISO 7380-1) SHCS Socket Head Cap Screw (ISO 4762/DIN 912) Plastite Self-Tapping Screw for Plastics Low Strength Thread Locker Loctite 222 (aka “Purple”) Shaft Retaining Compound Loctite 641 (aka "Yellow Retaining Compound") V1.0.0...
  • Page 6 Frame M5x16 BHCS Use Low Strength Thread Locker Use Wrench Access Hole To Tighten V1.0.0...
  • Page 7 Frame Ensure Squareness Of All Corners V1.0.0...
  • Page 8 Z Rails Use Inward Offset Z Rail Installation Guides M3x8 SHCS MGN9 Rail (Cart Not Shown) V1.0.0...
  • Page 9 Z Drive Insert 16x10x0.2mm Shim Between Bearings 625 2RS Bearing M3 Hex Nut M3x40 SHCS V1.0.0...
  • Page 10 Z Drive GT2 20T Pulley (6mm Wide) Use Provided Tool To De-flange Do Not Discard, See Appendix A For Pulley Modification Ensure Tooth Alignment During Press-Fit M3x8 BHCS V1.0.0...
  • Page 11 Z Drive 625 2RS Bearing 0.5mm M5 Washer Use Low Strength Thread Locker GT2 20T Pulley (9mm Wide) 5x60mm Shaft w/ Set Screw Flat 1mm M5 Washer Do Not Over-Tighten V1.0.0...
  • Page 12 Z Drive M5x10 BHCS M5x16 BHCS M5x16 BHCS V1.0.0...
  • Page 13 Z Drive Thread Z Belt While You Have Full Access Printed Spacer 2mm Thick Use Low Strength Thread Locker On Set Screws V1.0.0...
  • Page 14 Z Drive M3 Hex Nut NEMA17 Stepper Motor M3x8 SHCS Use Low Strength Thread Locker GT2 16T Pulley (6mm Wide) V1.0.0...
  • Page 15 Z Drive M3 Washer M3x12 SHCS GT2 Belt Loop (188 mm) Use To Tension The Belt Loop V1.0.0...
  • Page 16 Z Drive Rubber Compressor Foot M5x10 BHCS V1.0.0...
  • Page 17 Z Rails M3x20 SHCS M3x12 SHCS V1.0.0...
  • Page 18 Deck Pull Belt Through Opening Before Securing Deck Panel M3x8 SHCS M5x10 BHCS V1.0.0...
  • Page 19 Deck M5x10 BHCS M5 Washer Centerline Of Machine V1.0.0...
  • Page 20 Z Idlers 5x30mm Shaft 0.5mm M5 Washer GT2 20T Pullet (9mm Wide) 0.5mm M5 Washer M3 Hex Nut F695 2RS Bearing Use Low Strength Thread Locker M3x16 SHCS V1.0.0...
  • Page 21 Z Idlers Z Belt Tension Adjusters M5x10 BHCS M5x16 BHCS V1.0.0...
  • Page 22 �� V1.0.0...
  • Page 23 B Drive Unit M3x40 SHCS M5x40 SHCS 625 2RS Bearing V1.0.0...
  • Page 24 B Drive Unit 1mm M5 Washer F695 2RS Bearing Stack M3 Hex Nut M5 Lock Nut V1.0.0...
  • Page 25 B Drive Unit M3x40 SHCS M3 Hex Nut V1.0.0...
  • Page 26 A/B Drive Shafts A Driveshaft B Driveshaft 625 2RS Bearing 2x 1mm M5 Washer Printed Spacer 4.2mm Thick (Hex ID) GT2 20T Pulley (6mm Wide) Use Low Strength Thread Locker 5x50mm Shaft With Flat Printed Spacer 4.2mm Thick (Hex ID) 2x 1mm M5 Washer V1.0.0...
  • Page 27 B Drive Unit Do Not Over-Tighten Printed Spacer 3mm Thick GT2 20T Pulley (6mm Wide) Use Low Strength Thread Locker V1.0.0...
  • Page 28 B Drive Unit NEMA17 Stepper Motor Astrosyn Dampener M3x6 SHCS Use Low Strength Thread Locker GT2 20T Pulley (6mm Wide) M3 Hex Nut V1.0.0...
  • Page 29 B Drive Unit M3x12 SHCS M3x16 SHCS Belt Loop Tension Adjustment GT2 Belt Loop (110mm) V1.0.0...
  • Page 30 A/B Drive Units A Drive Unit B Drive Unit Note Single Idler Position Ensure Pulley Aligns With Idlers V1.0.0...
  • Page 31 Front Idler/Tensioners M3 Hex Nut M3x16 SHCS Note: Rounded Cutout M3x16 SHCS M3 Hex Nut M3x40 SHCS M5x40 SHCS V1.0.0...
  • Page 32 Front Idler/Tensioners 5x26mm Shaft F695 2RS Bearing 1mm M5 Washer Apply Shaft Retaining Compound, Remove Set Screw After Cured GT2 20T Pulley (6mm Wide) F695 2RS Bearing 1mm M5 Washer V1.0.0...
  • Page 33 Front Idler/Tensioners 1mm M5 Washer F695 2RS Bearing Stack 1mm M5 Washer M3 Hex Nut M5 Hex Nut Note: Angled Cutout V1.0.0...
  • Page 34 Front Idler/Tensioners Left Front Idler Right Front Idler Note Idler Position V1.0.0...
  • Page 35 Gantry M5x10 BHCS V1.0.0...
  • Page 36 Gantry Use Centered Rail Installation Guides MGN9 Rail M3x8 SHCS V1.0.0...
  • Page 37 Gantry M5x16 BHCS M5x16 BHCS Seat Flush Against Lip V1.0.0...
  • Page 38 �� V1.0.0...
  • Page 39 X/Y Joints - Right Joint F695 2RS Bearing M5 Lock Nut M3 Lock Nut V1.0.0...
  • Page 40 X/Y Joints - Right Joint M3x20 SHCS Printed Spacer 1.6mm Thick See Appendix A For Pulley Modification GT2 20T Pulley (6mm) w/out Hub Apply Shaft Retaining Compound, Remove Set Screw After Cured 5x30mm Shaft Printed Spacer 4.2mm Thick (Round ID) V1.0.0...
  • Page 41 X/Y Joints - Right Joint M3x40 SHCS F695 2RS Bearing V1.0.0...
  • Page 42 X/Y Joints - Right Joint M5x40 SHCS Printed Spacer 9.2mm Thick F695 2RS Bearing V1.0.0...
  • Page 43 X/Y Joints - Left Joint Note Idler Position, Flipped On Left Joint Note Idler Position, Flipped On Left Joint V1.0.0...
  • Page 44 X Beam Use Centered Rail Installation Guides MGN9 Rail M3x8 SHCS V1.0.0...
  • Page 45 X Beam M5x16 BHCS M5x30 BHCS M5x10 BHCS M5x16 BHCS V1.0.0...
  • Page 46 X Carriage Use M3 Screw To Pull Nut Into Recess Use M3 Screw To Pull Nut Into Recess M3 Hex Nut M3x30 SHCS V1.0.0...
  • Page 47 X Carriage M3 Hex Nut M3x20 SHCS Optional: Magnet Location For Hall Effect Endstop V1.0.0...
  • Page 48 X Carriage M3x16 SHCS M3 Hex Nut V1.0.0...
  • Page 49 X Carriage M3x20 SHCS Inductive Proximity Probe V1.0.0...
  • Page 50 X Carriage Use Low Strength Thread Locker M3x6 BHCS V1.0.0...
  • Page 51 X Carriage M3 Hex Nut M3x12 SHCS V1.0.0...
  • Page 52 Gantry Use Low Strength Thread Locker M3x16 SHCS M3x12 SHCS M3x12 SHCS M3x16 SHCS Use Low Strength Thread Locker V1.0.0...
  • Page 53 Gantry M5x16 BHCS V1.0.0...
  • Page 54 Z Belts GT2 Belt 9mm wide Teeth Facing Each Other Leave Extra/Spare Belt V1.0.0...
  • Page 55 Z Belts M5 Lock Nut Z Bearing Block Hall Effect Optional: Magnet for Hall Effect Endstop M5x30 BHCS V1.0.0...
  • Page 56 Z Belts Optional: Block With Magnet For Hall Effect Endstop In Back Right Corner M5x40 SHCS V1.0.0...
  • Page 57 �� V1.0.0...
  • Page 58 A/B Belts Remove And Reinstall After Belt Routing Rotate To Expose Drive Pulley, Mind The Belt V1.0.0...
  • Page 59 A/B Belts GT2 Belt 6mm wide V1.0.0...
  • Page 60 A/B Belts V1.0.0...
  • Page 61 A/B Belts Completed This is a good point to take a break. Get some rest and enjoy a nice cup of tea or cold brew. - The VORON Development Team V1.0.0...
  • Page 62 X Carriage Cable Covers Nylon Zip Tie V1.0.0...
  • Page 63 X Carriage VORON Design Quick Change Toolhead See Appendix B Seat The Toolhead In The Paws V1.0.0...
  • Page 64 �� V1.0.0...
  • Page 65 Bottom Skirts M3x8 SHCS V1.0.0...
  • Page 66 Bottom Skirts M3x8 SHCS M3x8 SHCS V1.0.0...
  • Page 67 Bottom Skirts M3x8 SHCS #4 x 3/8 Flat Head Self Tapping ZF Rocker Switch DPST TycoElectronics Filtered Power Inlet V1.0.0...
  • Page 68 Bottom Skirts M5x10 BHCS See Appendix C V1.0.0...

  • Page 69: Electronics Compartment

    Electronics Compartment See Appendix D M5x10 BHCS V1.0.0...
  • Page 70 Electronics Compartment M2x8 Plastite Self Tapping Screw M5x10 BHCS V1.0.0...
  • Page 71 Electronics Compartment Mean Well RS-25-5 PSU M3x8 SHCS M5x10 BHCS V1.0.0...
  • Page 72 Electronics Compartment M5x10 BHCS If Not Precut Cut Holes To Access Bed Extrusions V1.0.0...
  • Page 73 Electronics Compartment Mean Well LRS-200-12 PSU M4x6 BHCS Omron G3NA-210B-DC5 SSR M4x6 BHCS V1.0.0...
  • Page 74 Cable Chain Wiring Path See Wiring Guide V1.0.0...
  • Page 75 Cable Chain ZipChain "A Link" ZipChain "B Link" Push to snap links together Apply Light Lubrication / Lithium Grease Apply Light Lubrication / Lithium Grease Note The Orientation Of The Cutouts V1.0.0...
  • Page 76 Cable Chain See Wiring Guide Cable Bundle Zip-Tie Buckles To Inside Only Guides For Nylon Zip Ties Chain Links used 250 5xA, 6xB 5xA, 6xB 5xA, 6xB + 250 Solid Vertical 300 6xA, 7xB 6xA, 7xB 5xA, 6xB + 300 Solid Vertical 350 7xA, 8xB 7xA, 8xB 6xA, 7xB + 350 Solid Vertical...
  • Page 77 X Cable Chain M3x6 BHCS Zip-tie Buckles To Inside Only M3x20 SHCS V1.0.0...
  • Page 78 Y Cable Chain M3x20 SHCS Zip-tie Buckles To Inside Only M3x6 BHCS V1.0.0...
  • Page 79 Z Cable Chain M3 Hex Nut M3x20 SHCS V1.0.0...
  • Page 80 Z Cable Chain M3x20 SHCS Zip-tie Buckles To Inside Only M5x10 BHCS V1.0.0...
  • Page 81 Z Cable Chain M3x16 SHCS V1.0.0...
  • Page 82 Z End Stop Remove Set Screws Remove Flange Press Fit For Proper Registration M2x10 Plastics Self Tapping Screw Stainless Steel Omron Microswitch (No Lever), No Substitutions 5x28mm Shaft Length May Vary Based On Bed Thickness, Shaft Must Move Freely M3x20 SHCS V1.0.0...
  • Page 83 Z End Stop SHCS Should Be Flush With Extrusion M3x30 SHCS V1.0.0...
  • Page 84 X/Y End Stops M2x10 Plastics Self Tapping Screw Note: Lever Points Into Machine M3x12 SHCS V1.0.0...
  • Page 85 Exhaust 120mm x 120mm Fan M3x30 SHCS Fan Blows OUT Of The Machine V1.0.0...
  • Page 86 Exhaust Section Of Filament 3M VHB Tape M3x8 SHCS Cavity To Be Filled With Activated Carbon Filter V1.0.0...

  • Page 87: Rear Panel

    Rear Panel Back Panel M3x12 SHCS V1.0.0...
  • Page 88 Rear Panel Optional: Apply EPDM Closed Cell Foam To Contact Areas Printed Part "Lock Key Coroplast" Printed Part "Coroplast Bottom Anchor" Rotate To lock V1.0.0...
  • Page 89 Rear Panel Printed Part "Lock Body Coroplast" Printed Part "Lock Key Coroplast" Note: Pack With Activated Carbon Filter Material Rotate To Lock V1.0.0...
  • Page 90 Extruder Mounting Möbius 3 or 3dot1 Extruder M5x12 SHCS 4mm OD PTFE Tube V1.0.0...

  • Page 91: Spool Holder

    Spool Holder M5x10 BHCS V1.0.0...

  • Page 92: Top Panel

    Top Panel Size Selection Depends On Panel Thickness Printed Part "Corner Lock Body" Printed Part "Lock Body" Optional: Apply EPDM Closed Cell Foam To Contact Areas M5x10 BHCS V1.0.0...
  • Page 93 Front Panel Rest M5x10 BHCS V1.0.0...

  • Page 94: Print Bed

    Print Bed PEI Sheet With 3M 200MP Adhesive MIC6 Plate, Min Thickness 5/16in (8mm) Keenovo Silicone Heater Ensure Bubble-Free Adhesion, Leave 100lbs (50kg) On Top For 3 Days Thermal Fuse 115C-125C Cutoff M5x10 BHCS Bolt Size May Vary With Fuse Selection V1.0.0...
  • Page 95 Print Bed M3x16 SHCS 1mm M3 Washer M3 Hex Nut Note: Intentionally Left Empty Do Not Tighten While Bed Is Cold V1.0.0...

  • Page 96: Side Panels

    Side Panels Optional: Apply EPDM Closed Cell Foam To Contact Areas Printed Part "Lock Body" Printed Part "Corner Lock Body" V1.0.0...
  • Page 97 Electronics Compartment Panel Printed Part "Coroplast Anchor" Bottom Panel M3x20 SHCS 120x120x15mm Low Profile Fan Fan Blows ONTO Electronics V1.0.0...
  • Page 98 Electronics Compartment Panel M3x10 SHCS V1.0.0...

  • Page 99: Front Panel

    Front Panel Printed Part "Lock Body" Printed Part "Lock Lever" Printed Part "Handle Top Cap" Mind The Orientation: Unlocked In Up Position M3x20 SHCS Seat Pin In Actuator Slot V1.0.0...
  • Page 100 Front Panel M3x20 SHCS Align With Panel Center Line 3M VHB Tape Apply Tape And Cut Flush V1.0.0...
  • Page 101 $ $ $ V1.0.0...
  • Page 102 V1.0.0...
  • Page 103 V1.0.0...
  • Page 104 A Collaborative Effort By The VORON Dev Team & VORON Community Brought To You By; In No Particular Order russiancatfood xanin wile.e.coyote volcom thebrakshow trunkmonkey docjeeves unregistered tameike dunar ampex synlor nemgrea maglin timmit99 fulg ubernero resam immutef hackdoggo railgunner13f...

  • Page 105: Appendix A Pulley Modification

    Appendix A Pulley Modification GT2 20T Pulley (6mm Wide) Do Not Discard, Used In Later Step Use Printed Hub Puller Tool Remove Hub w/ Provided Tool, Press,.. Pulley Flange Left Over From 80T Mod Seat And Press Into Place w/ Provided Tool,.. Remove Both Set Screws V1.0.0...

  • Page 106: Appendix B Quick Change Toolhead (E3D V6)

    Appendix B Quick Change Toolhead (E3D V6) E3D V6 Hotend Assembly Note The Heater Block Orientation M3x25 SHCS M3x20 SHCS V1.0.0...
  • Page 107 Appendix B Quick Change Toolhead (E3D V6) 40x40x10 Radial Fan Fan Port Towards The Bottom M2x8 Plastite Self Tapping Screw V1.0.0...
  • Page 108 Appendix B Quick Change Toolhead (E3D V6) M2x8 Plastite Self Tapping Screw Fan Wire Fan Wire Temp Sensor Wire / Axial Fan Wire Heater Wire, Run Clockwise Around Block V1.0.0...
  • Page 109 Appendix B Quick Change Toolhead (E3D V6) M3x25 SHCS 40x40x20 Axial Fan Fan Blows INTO The Hotend Assembly M3x12 SHCS V1.0.0...
  • Page 110 Appendix B Quick Change Toolhead (E3D V6) V1.0.0...

  • Page 111: Appendix C Lcd Assembly

    Appendix C LCD Assembly RepRap Full Graphics Display M2x8 Pastite Self Tapping Screws V1.0.0...
  • Page 112 Appendix C LCD Assembly M3x12 SHCS M3x12 SHCS V1.0.0...
  • Page 113 Appendix C LCD Assembly M3x12 SHCS M3x12 SHCS V1.0.0...
  • Page 114 Appendix C LCD Assembly V1.0.0...

  • Page 115: Appendix D Electronics

    Appendix D Electronics Follow RAMPs 1.4 and StepStick Documentation Set Drivers to 1/16th Microstepping RAMPs 1.4 Arduino Mega 2560 M3x8 SHCS M3x8 SHCS V1.0.0...
  • Page 116 Appendix D Electronics RAMPs 1.4 RepRap LCD Adapter M3x20 SHCS M3x8 SHCS V1.0.0...
  • Page 117 Control MCU Wiring (RAMPs) RAMPs Power RAMPs Power Exhaust Fan Hotend Fan Hotend Heater Controller Fan Print Cooling Fans SSR Control Z Motor Mapping (top view) Z Motor E Motor Z3 Motor B Motor Z1 Motor A Motor front Bed Temp X Endstop Nozzle Probe BAT85...

  • Page 118: High Voltage Wiring

    High Voltage Wiring MeanWell LRS-200 MeanWell RS-25-5 -V +V Chassis Ground (Connect to frame) V1.0.0 RAMPs Power Bed Heater SSR Control RaspberryPi Power...

  • Page 119: Toolhead Wiring

    Toolhead Wiring Z Probe Print Cooling Fans Hotend Temp Hotend Fan Hotend Heater V1.0.0...
  • Page 120 �� �� V1.0.0...

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