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Vogt HE S Series Installation & Start-Up Instructions

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HE S Series
TUBE-ICE
MACHINE
INSTALLATION
&
START-UP
INSTRUCTIONS
Part Number: 12A4171S0702
5/2/2011

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Summary of Contents for Vogt HE S Series

  • Page 1 HE S Series TUBE-ICE MACHINE INSTALLATION & START-UP INSTRUCTIONS Part Number: 12A4171S0702 5/2/2011...
  • Page 2 Installation & Start-up – HES Series Blank Page...

  • Page 3: Table Of Contents

    Installation & Start-up – HES Series Revision Date: April 2011 Table of Contents Bin Installation ----------------------------------------------------------- Setting the Ice Machine on the Bin ----------------------------------- Figure-1 Ice Bin to Machine Layout ------------------------------- Figure-2 Forklift-&-Blocks Method -------------------------------- Figure-3 Forklift-&-Rope or Lifting Straps Method ------------- Sealing Instructions-Ice Machine to Bin Top ----------------------- 8 Figure-4 Machine to Bin Top Installation ------------------------- Connecting Electrical, Water &...
  • Page 4 Installation & Start-up – HES Series Table of Contents (Cont.) Initial Start-Up & Installation Procedure --------------------------- 26 Figure-16 Piping Schematic, Air-Cooled -------------------------- Figure-17 Piping Schematic, Water-Cooled ----------------------- Figure-18 Switch Plate ------------------------------------------------ Figure-19 Control Circuit Breakers --------------------------------- General Machine Information ----------------------------------------- 31 Refrigerant Charge ----------------------------------------------------- 31 Total Pump down Mode----------------------------------------------- Adding Refrigerant ----------------------------------------------------...

  • Page 5: Bin Installation

    Important Notice. The Warranty Registration / Start-Up Form must be completed and returned ® to Vogt Tube-Ice to initiate and assure a full warranty. A postage paid envelope is provided or you may fax the report to 800-770-8648. Bin Installation.
  • Page 6 Installation & Start-up – HES Series ® FIGURES 2 and 3 illustrate two methods of lifting & setting Tube-Ice machine on a ice storage bin. CAUTION The approximate weight of the machine is 1360 pounds. Always use equipment with adequate load-carrying capacity. CAUTION FIGURE - 2 Forklift-&-Blocks Method...
  • Page 7 Installation & Start-up – HES Series FIGURE - 3 Forklift-&-Rope or Lifting Straps Method You need: + extra headroom Forklift with adequate load and height capacities 1/2” rope or four lifting straps to bind forks to top angles Step 1. Remove front, rear, and top access panels.

  • Page 8: Sealing Instructions-Ice Machine To Bin Top

    Installation & Start-up – HES Series Sealing Ice Machine to Bin Top. For machines installed on bins that do not have a drip pan, the perimeter of the ice machine must be sealed with silicone. A tube of silicone sealant, and instructions are shipped inside the ice machine for this purpose.

  • Page 9: Connecting Electrical, Water & Drains

    Installation & Start-up – HES Series Connecting Electrical, Water & Drains WARNING The scroll compressor is phase sensitive. The compressor rotation must be checked before the unit is operated. Failure to do so may affect compressor warranty. WARNING All electrical, water, drains, and air-cooled condenser connections are made at the rear of the ice machine.

  • Page 10: Wiring & Electrical Connection

    Installation & Start-up – HES Series Wiring And Electrical Connection. WARNING Only service personnel experienced in refrigeration and qualified to work with high ® voltage electrical equipment should be allowed to install or work on the Tube-Ice machine. WARNING Refer to TABLE-1 below to properly size wiring connections. A fused disconnect must be ®...

  • Page 11: Piping & Drain Connections

    Installation & Start-up – HES Series Piping and Drain Connections. All connections are located at the rear of the machine. Water-cooled machines will have five water connections (air cooled will have three water connections) on the freezing unit. See FIGURE-7 to locate connections. CAUTION Exterior shut-off valves must be provided in the water inlet lines.
  • Page 12 Installation & Start-up – HES Series FIGURE - 8 Typical Space Diagram...

  • Page 13: Air-Cooled Installation Instructions

    WARNING 1. Use only Vogt approved condensers. Any exceptions to this policy must be obtained in writing prior to installation and operation of the ice machine. 2. Outdoor condensers must be installed with vertical airflow. Indoor condensers used for heat recovery may be installed with either horizontal or vertical airflow.
  • Page 14 ® Vogt Tube-Ice. Catalog energy efficiency ratings of the ice machines are based on use of the recommended condenser. Condensers supplied by Vogt must be utilized. The use of non-Vogt condensers will void the compressor warranty.
  • Page 15 Installation & Start-up – HES Series Ice Machine Model HE20 HE30 HE40 Recommended Condenser DVT005 DVT008 DVT012 (DVT008) (DVT012) (DVT016) Note: For continuous operation at ambient above 105 °F, use larger condenser shown in parenthesis Total Heat Rejection: BTU/hr at 60 Hz. 35,700 58,800 117,500...
  • Page 16 Sporlan Solenoid valve OE34S290 (12A4200A0902) discontinued in Aug 2006 TABLE – 4A Cold Weather Kit Replacement Parts FIGURE - 9 Condenser Dimensions (Condenser pictured: DVT012 or DVT016) Machine Bohn Part # Vogt Part # Coil Split HE20 DVT005 12A2115B03 50/50 HE30 & HE20 (High Ambient)
  • Page 17 Installation & Start-up – HES Series Note: Check Valves in the return line (labeled “Output Liquid Return Line”) is supplied with the condenser. FIGURE – 9A Condenser Field Piping / 50-25-25 Coil Split...
  • Page 18 Installation & Start-up – HES Series Note: Check Valve in the return line (labeled “Output Liquid Return Line”) is supplied with the condenser. FIGURE – 9B Condenser Field Piping / 50-50 Coil Split...

  • Page 19: Condenser Equivalent Line Size Worksheet

    Installation & Start-up – HES Series CONDENSER EQUIVALENT LINE SIZE WORKSHEET Discharge Gas Line O.D. _____________ Fitting Type Number Used Factor Total Globe Valve (open) Angle Valve (open) 45° Elbow 90° Elbow Feet of Straight Copper Used Total Fitting Factor Total Equivalent Feet Fitting Factors Copper Tube O.D.

  • Page 20: Air-Cooled Condenser Wiring

    Installation & Start-up – HES Series Wiring Connections to Air-Cooled Condenser. HE Air-cooled condenser should be wired to terminals 20, 21, 22 and 23 (see FIGURE - 12). Cold Weather Package Motor (s) Main (Hot) Power Condenser Connections Main Power Connections NOTE: All four wires must be run from the ice machine to the remote air-cooled condenser.
  • Page 21 Installation & Start-up – HES Series FIGURE – 12A Wiring For BOHN DVT008 with Cold Weather Valve and Single Fan, 50/25/25 Condenser Split...
  • Page 22 Installation & Start-up – HES Series FIGURE – 12B Wiring For BOHN DVT012 /DVT016 with Cold Weather Valve and Two Fan, 50/50 Condenser Split...

  • Page 23: Refrigerant Connections To Air-Cooled Condenser

    Installation & Start-up – HES Series Refrigerant Connections to Air-Cooled Condenser. 1 1/8” IDS X 1 1/4” – 12 Threads FIGURE - 13 Field Attachment, Air Cooled Condenser Refrigerant Tubing FOLLOW THESE PROCEDURES TO MAKE A TIGHT JOINT 1. Solder or braze condenser-tubing ends to the female Rotalock connectors. 2.

  • Page 24: Ice Bin Thermostat Sensor Installation

    Installation & Start-up – HES Series Ice Bin Thermostat Sensor Installation. Each machine is equipped with an electronic ice bin thermostat. To assure proper protection for the machine, the sensor of the ice bin thermostat must be located so that ice will contact it when the bin is full (See FIGURE-14).

  • Page 25: Programming The Electronic Bin Thermostat

    Installation & Start-up – HES Series Programming the Electronic Bin Thermostat. The electronic bin thermostat has a LCD readout that displays the temperature in the bin at the sensor. The control has been preset and locked out at the factory to shut the machine down at 38° ° ° ° F and to re-start at 40°...
  • Page 26 Installation & Start-up – HES Series FIGURE – 16 Piping Schematic, Air-Cooled...
  • Page 27 Installation & Start-up – HES Series FIGURE -17 Piping Schematic, Water Cooled...
  • Page 28 Installation & Start-up – HES Series Initial Start-Up & Operation Start-Up Checklist NOTICE: The Warranty / Registration Start-Up Form located at the back of the manual must be completed and returned in the postage paid envelope or faxed to 800-770-8648 to initiate the warranty.
  • Page 29 Installation & Start-up – HES Series 6. _____ Open the hand stop valve (90B) in the thawing gas at the inlet to the evaporator. After fully opening the valve, make 1/2 turn to the closed position to open the port to the freezer pressure switch.
  • Page 30 Installation & Start-up – HES Series 11. _____ Check compressor rotation of the scroll compressor using the following procedure: Move the selector switch to the “Ice” position and press the “Harvest/Start” switch. The liquid line solenoid valve (20) will open and feed liquid into the evaporator for approximately 2 minutes. The machine will not operate until the low pressure rises sufficiently (to approximately 40 psig) to close the low-pressure switch (4PS) &...

  • Page 31: General Machine Information

    Installation & Start-up – HES Series General Machine Information Refrigerant Charge. Each HES Series Tube-Ice machine is charged with refrigerant and test operated at the factory before shipment. The total charge of R-404A is approximately 90lbs. This is not a critical charge.

  • Page 32: Adjustable Blowdown

    Installation & Start-up – HES Series Adjustable Blowdown (for clearer ice). A petcock is installed on the overflow from water pump to provide means for obtaining blowdown from the water tank during the freezing period. This supplements the blowdown that is discharged during the thawing period through the bypass piping connected to the drain of the water tank.

  • Page 33: Troubleshooting

    Installation & Start-up – HES Series Troubleshooting. The HES Series (“S” for Smart) is equipped with a PLC (programmable logic controller) that controls all aspects of the operation. One of the functions of the PLC is to shut down the machine when a problem arises and send a signal to the fault indicator light located on the far-left side of the electrical panel.
  • Page 34 Installation & Start-up – HES Series Copeland Performance Alert (CPA). This device is used to monitor the compressor discharge temperature, compressor current and phase, as well as control voltage to the compressor contactor. If a problem is detected, the compressor will shut off. The fault light on the CPA will flash a certain number of times to indicate the fault that occurred.
  • Page 35 Installation & Start-up – HES Series Note: Machines manufactured after May 1999 will use Allen-Bradley controls Figure – 23A Control Panel Layout Figure – 23B Control Panel Layout with Hoffman Enclosure (Door Open)
  • Page 36 Installation & Start-up – HES Series Vogt Part # Reference Cutler-Hammer Allen-Bradley Description 12A2117G09 SAME CRUSHED ICE BIN CONTROL (DUAL ICE ONLY) 12A2117G09 SAME CYLINDER ICE BIN CONTROL 12A7516E10 12A7516E26 COMPRESSOR CONTACTOR 12A7518E15 12A7518E30 COMPRESSOR AUX CONTACT 12A7515E18 SAME PUMP / CUTTER MOTOR CIRCUIT BREAKER (10 AMP)
  • Page 37 Installation & Start-up – HES Series NOTE: USE COPPER CONDUCTORS RATED 60 °C OR HIGHER Machines w/Copeland Performance Alert * Standard on machines manufactured after January 2010 FIGURE – 24 HES Wiring Schematic, Single Ice...
  • Page 38 Installation & Start-up – HES Series NOTE: USE COPPER CONDUCTORS RATED 60 °C OR HIGHER Machines w/Copeland Performance Alert * Standard on machines manufactured after January 2010 FIGURE – 25 HES Wiring Schematic, Dual Ice...
  • Page 39 Installation & Start-up – HES Series NOTE: USE COPPER CONDUCTORS RATED 60 °C OR HIGHER Machines w/Copeland Performance Alert * Standard on machines manufactured after January 2010 FIGURE – 26 HES Wiring Schematic, Single Ice (50 HZ, 400V compressor, 200V controls)
  • Page 40 Installation & Start-up – HES Series NOTE: USE COPPER CONDUCTORS RATED 60 °C OR HIGHER Machines w/Copeland Performance Alert * Standard on machines manufactured after January 2010 FIGURE – 27 HES Wiring Schematic, Single Ice (400V / 460V)
  • Page 41 Installation & Start-up – HES Series Casing Installation FIGURE – 28 Stainless Casing Installation...

  • Page 42: Convert From Cylinder Ice To Crushed Ice

    Installation & Start-up – HES Series Convert from Cylinder Ice to Crushed Ice Remove jumper from #5 and #6 on terminal block and put on #5 and #4. This will reverse the rotation of the cutter motor. Adjust Freezer Pressure switch (FPS2) – See table below for recommended pressure settings Cylinder Ice (psig) Crushed Ice (psig) Machine...

  • Page 43: Review Checklist

    Installation & Start-up – HES Series Installation Review: A CHECKLIST Make a visual check to be sure these steps have been taken BEFORE continuing. CHECK: _____ PRIOR TO OPENING VALVES, check all joints for leaks which may have developed during shipment. {NOTE: The required charge of Refrigerant 22 has been isolated in the Receiver (15R).} CHECK: _____ All water supply and drain connections for conformity to requirements stipulated in this manual.

  • Page 44: Warranty Registration / Start-Up Form

    Warranty Registration / Start-Up Form HES20, HES30, HES40 Model Number: __________________________ Serial Number: __________________________ This form must be filled out completely and signed by the customer in order to assure acceptance by Vogt. Date of Start-Up: ___________________ Form Completed By: _____________________________________...

This manual is also suitable for:

Hes20Hes30Hes40

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