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Summary of Contents for Vogt Tube-Ice
- Page 1 Vogt Tube-Ice® High-Side Machines Bitzer 50 Ton High Side for P34HL Low Side Manual Part Number 12A4171M19 Vogt Ice®, LLC 1000 W. Ormsby Ave. Suite 19 Louisville, KY 40210 USA Since 1880 Sales + Service: 1-502-635-3000 Parts: Your Local Distributor...
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Page 2: Notice
Failure to comply with this notice will result in unnecessary inconvenience and possible additional expenses. This manual is designed to assist with the installation, start-up, operation, maintenance, troubleshooting, and servicing of this equipment. This Vogt Ice machine is designed to provide a lifetime of service when installed, maintained, and serviced properly. -
Page 3: Warranty Registration/Start-Up Form
Fax: 502-635-3024 Warranty Registration/Start-Up Form – High Side Machines Model Number: Serial Number: This form must be filled out completely and signed by the customer in order to assure acceptance by Vogt. Date of Start-Up: Form Completed By: Distributor Company Name:... -
Page 4: Table Of Contents
Instructions to connect Vogt High Side to Vogt Low Side equipped with an Allen- Bradley PLC using Modbus................... 24 Material required to establish Modbus communication between Vogt High Side and Vogt Low Side. 24 Modbus DB15 Female wiring and Bitzer Comm. Modbus 3 PIN Plug wiring.......... 25... -
Page 5: Bitzer High Side Layout
Bitzer High Side Layout Surge Drum Oil Reservoir Receiver Vogt Aux. Box Compressor Suction Connection Condenser Relief valves Thaw Gas Connection Condenser Liquid Connection Receiver Refrigerant Level Column... - Page 6 Low Side Piping...
- Page 7 High Side Piping...
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Page 8: High Side Oil Return System
High Side Oil Return System... -
Page 9: Oil Return System
Oil return system – While the compressor is running, it will slowly loose oil through the compressor discharge line. This oil will travel through the system and eventually accumulate in the surge drum. This oil must then be returned to the compressor. This is accomplished by letting the oil separate from the refrigerant in the surge drum. -
Page 10: Refrigerant Charge
Refrigerant Charge : 2400 lbs. Refrigerant Receiver Filter Driers Charging Valve Receiver Refrigerant Level Column Compressor Maximum Vessel Charge Machine Charge Level Receiver Normal Operating Level Refrigerant Level Column... -
Page 11: Refrigeration Line Sizes
Refrigeration Line Sizes Line sizes shown below are good for up to 25 feet line runs. Description Line Size * Suction line 5” Thaw gas Line 3” * Liquid feed line 2-1/2” * Aux. thaw gas line 1-1/2” * Note: It is recommended that isolation valves be installed at the High Side to be able to isolate the High Side from the Low Side when working on the system. -
Page 12: Liquid Line Filter Drier
Liquid Line Filter Drier Liquid Line Refrigerant Filter Driers Vogt Part # Description Quantity Filter Drier Core 12A2140C03 Core, RC-10098 4 per housing... -
Page 13: Bitzer Compressor Model
595 A Max Pressure (Low Side) 275 PSI Max Pressure (High Side) 400 PSI Compressor Parts Description Vogt Part # Loader Coils (25% & 100%) 230V, BUERKERT, 8W, Bitzer #: 343313-01 12A2110P0508 Crankcase Heater 300W, 230V, Bitzer #: 343218-02 12A7509E27... -
Page 14: Electrical Controls
Qty 3 – 12 AWG Black L1, L2 & L3 Side Panel Qty 1 - #14 AWG Green Low Side Panel to Vogt Aux. Qty 10 - 18 AWG Blue 13, 56, 57, 60, +24V, X0, X1, X2, X3, X16 Panel on High Side Qty 5 –... -
Page 15: Disconnect Panel
Disconnect Panel... -
Page 16: Disconnect Wiring Schematic
Disconnect Wiring Schematic... -
Page 17: Weg Vfd
NC3 (#27) and C3 (#28) and de-energized the Load Relay (LD) in the Vogt Aux. Box. If high current draw continues, the VFD will fault and shut the machine off. This is done when the VFD DO1 sends a signal to the Low Side’s PLC input X16 telling it that a VFD fault has occurred. -
Page 18: Compressor Junction Box (Se-I1)
(Low Side’s PLC monitors value and will not allow machine to start if below minimum valve) Oil fault monitor (Vogt Part #: 12A2110P0510 – 24vac/dc powered) If an oil level fault is detected, the status is immediately updated via Modbus. However, the first 90 seconds after compressor start, the fault signal is not activated. - Page 19 Rotation Direction Monitoring Within the first 5 seconds after start of the compressor, the phases for the compressor are monitored against wrong rotation direction (wrong phase sequence) and phase loss. In case of a wrong rotation direction, the relay is immediately de-energized and the device locks.
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Page 20: Vogt Auxiliary Box
Vogt Auxiliary Box... -
Page 21: 3-Way Motorized Ball Valve
3-Way Motorized Ball Valve - with 24VAC/DC Proportional Actuator for Condenser Water Control (Optional) Vogt Part # Part Description Manufacture Part # 12A4200D1709 3-WAY HVAC CONTROL VALVE (VALVE ONLY), JOHNSON CONTROL PART #: VG18A5JU 4" FLANGE 12A4200D1709A ELECTRIC ACTUATOR, 24 AC/DC... -
Page 22: Typical Condenser Water / Cooling Tower Water Piping With 3-Way Valve
Typical condenser water / cooling tower water piping with 3-way valve... -
Page 23: Condenser Water Valve Actuator Wiring
Condenser water valve actuator wiring... -
Page 24: Instructions To Connect Vogt High Side To Vogt Low Side Equipped With An Allen-Bradley Plc Using Modbus
Instructions to connect Vogt High Side to Vogt Low Side equipped with an Allen- Bradley PLC using Modbus. NOTE: Modbus communication between a Vogt High Side and a Vogt Low Side is NOT required to run the machine. However, this communication allows us to easily read valuable information as well as reset High Side faults directly from the Low Side HMI without additional hardware and software. -
Page 25: Modbus Db15 Female Wiring And Bitzer Comm. Modbus 3 Pin Plug Wiring
Modbus DB15 Female wiring and Bitzer Comm. Modbus 3 PIN Plug wiring. Make sure to slide the Modbus cable into the rubber adaptor provided with the DB15 adaptor before connecting the wire to the DB15 adaptor, see red cycle on picture below. Using the recommended Modbus cable -provided by the end user, connect the wires as follows (using the pictures below for reference): from terminal block marked GND on the DB15 adaptor to GND connector on the Bitzer adaptor,... - Page 26 Connect the Bitzer Comm. Modbus 3 PIN Plug back into the SE-i1 Bitzer Protection Module located inside the compressor junction box mounted directly on top of the compressor of Vogt’s High Side. Bitzer SE-i1 COM1 Modbus Connection “Comm.” light will be “ON” blue when Modbus communication is properly established.
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Page 27: Modbus Communication On Vogt Ice Low Side's Hmi
Modbus Communication on Vogt Ice Low Side’s HMI. In the top right corner of the Low Side’s HMI, is a digital blue LED (see red box below). When the Modbus connection with the High Side is NOT established, the digital LED will be OFF. When the Modbus connection with the High Side is established, the digital blue LED will turn ON. - Page 28 When Modbus communication is established, it is possible to read the compressor’s oil temperature directly from the Low Side touch screen HMI from the “OPERATION” screen. At a compressor oil temperature of 80°F and above, the compressor can be safely started. However, if no Modbus communication is established, no compressor’s oil temperature can be read.
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