HANYOUNG NUX TPR-3SL-EP Instruction Manual page 3

TPR-3SL-EP
Thyristor Power Regulator
INSTRUCTION MANUAL
Thank you for purchasing Hanyoung Nux products. Please read the
instruction manual carefully before using this product, and use the product
correctly. Also, please keep this manual where you can view it any time.
▍ Safety information
Please read the safety information carefully before the use, and use the product correctly. The alerts declared in the
manual are classified into Danger, Warning and Caution according to their importance
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury
CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor injury or property damage
DANGER
To prevent electric shock while it is running, put to earth with the fixed
screw of the unit and do not touch the heat sink since it is very hot. Do
not touch or contact the input/output terminals because they cause
electric shock.
WARNING
• If there is a possibility that a malfunction or abnormality of this
product may lead to a serious accident, install an appropriate
protection circuit on the outside.
• Any use of the product other than those specified by the
manufacturer may result in personal injury or property damage.
• Since this product is not designed as a safety device if it is used
with systems, machines and equipment that could lead to a risk
of life or property damage, please implement safety devices and
protections for both lives and the applications and plan for
preventing accidents.
• Please supply the rated power voltage, in order to prevent
product breakdowns or malfunctions.
• To prevent electric shocks and malfunctions, do not supply the
power until the wiring is completed.
• Never disassemble, modify, process, improve or repair this
product, as it may cause abnormal operations, electric shocks or fires.
• Please disassemble the product after turning OFF the power.
Failure to do so may result in electric shocks, product abnormal
operations or malfunctions.
▍ Suffix code
Model Code
TPR-2SL ⃞ ⃞ - ⃞ Slim type Single phase power regulator
040 40 A
055 55 A
070 70 A
Rated current
090 90 A
130 130 A
160 160 A
L 100 － 240 V a.c. (Low)
Power supply voltage
H 100 － 440 V a.c. (High)
Option EP Each phase control (3 device individual control)
※ The circuit power and fan power must be applied separately 100 － 240 V a.c.
※ 130 A, 160 A products are FAN power 24 V d.c. Voltage must be applied.
▍ Specification
Low TPR-3SL 040L-EP TPR-3SL 055L-EP TPR-3SL 070L-EP TPR-3SL 090L-EP TPR-3SL 130L-EP TPR-3SL 160L-EP
Model
High TPR-3SL 040H-EP TPR-3SL 055H-EP TPR-3SL 070H-EP TPR-3SL 090H-EP TPR-3SL 130H-EP TPR-3SL 160H-EP
Low
Power supply
voltage High
Circuit input power
※ Rated current 130 A, 160 A specification Separate input of FAN power － 24 V d.c. 10 W
Power frequency
Rated current 40 A 55 A
Applying load
Current input
Control method Phase control, Fixed Cycle control, Variable Cycle control
Movement type
Output voltage More than 98 % of the power supply voltage (In case of maximum current input)
Cooling method
Display method
Insulation resistance
Output control range
Dielectric strength
Line noise
Ambient temperature &
Humidity
Storage temperature
Approval
Weight(g) 4,324
▍ Connection diagram
■ Connection diagram of load terminal
· Inside of TPR, the fuse is installed in the R,S,T input power supply
portion depending on thespecification of options
· When connecting terminals, please use crimp connectors and
securely fasten them due to the high current flow.
(Max space for solder less terminal connection is
40/55/70 A : 16 mm, 90/130 A : 26 mm)
· Only one channel can be used per temperature controller.
(Serial connection disabled)
· Since the internal GND is not separated, use a module or
temperature controller that has separate analog inputs for each
channel.
HANYOUNGNUX CO.,LTD
28, Gilpa-ro 71beon-gil,
Michuhol-gu, Incheon, Korea
TEL : +82-32-876-4697
http://www.hanyoungnux.com
CAUTION
• Since the product operating environment influences the product
performance and expected life span, please avoid using in the
following places.
· a place where humidity is high and air flow is inappropriate.
· a place where dust or impurity accumulates, ambient temperature is
high and vibration level is high.
· a place where corrosive gases
(such as harmful gases, ammonia, etc.) and flammable gases occur.
· a place where there is direct vibration and a large physical impact
to the product.
· a place where there is water, oil, chemicals, steam, dust, salt, iron or
others (Contamination class 1 or 2).
· a place where excessive amounts of inductive interference and
electrostatic and magnetic noise occur.
· a place where heat accumulation occurs due to direct sunlight or
radiant heat.
• Please do not wipe the product with organic solvents such as alcohol,
benzene, etc. (use neutral detergents).
• When water enters, short circuit or fire may occur, so please inspect
the product carefully.
• Please connect the product and other units after turning off all the
power of the product, instruments and units.
• Please make sure that the thyristor power regulator (TPR) is installed vertically.
• Please install the product inside of the control panel and install an
exhaust fan onto the top of the control panel.
• Pay attention to the edge of heat sink which is sharp.
• Please close the cover after installation in the place in which there is a cover.
• The external circuit connected with the product should be connected
by an insulated circuit more than basic insulation.
• The temperature of the body and the heat sink may be extremely high
when electric current is applied, which may cause burns.
Content
100 － 240 V a.c.
100 － 440 V a.c.
100 － 240 V a.c. 18 W
50/60 Hz (Dual usage)
70 A 90 A 130 A
Resistive load
4 － 20 mA d.c. (Impedance : 100 Ω)
SOFT START, SOFT UP/DOWN
Forced cooling
Display by LED
Min 100 MΩ (Base on 500 V d.c. mega)
0 ~ 100 %
3000 V a.c. 50/60 Hz for 1 min
Noise by noise simulator (2,500 V)
0 ~ 40 ℃(Without Condensation), 30 ~ 85 % RH
－25 ~ 70 ℃
9,194
■ Connection diagram of input signal and power terminal
● 40/55/70/90 A
· Extra input power supply (For circuit power and FAX
operation power) : 100 － 240 V a.c. (13, 14)
Have to connect power to operate unit
(Even if do not need to use FAN).
● 130/160 A
· Extra input power supply (For circuit power) : 13, 14
· FAN-driven power source : 15, 16
■ Connection diagram of signal and alarm terminal
MB0602KE201103
▍ Installation panel cutout
■ 40/55/70 A ■ 90 A
■ LED indicator and explanation
LED indicator
name
POWER POWER indicator is ON when the power is being supplied to the control unit
CH1 Lights up when an alarm related to channel 1 occurs.
CH2 Lights up when an alarm related to channel 2 occurs.
CH3 Lights up when an alarm related to channel 3 occurs.
• When the heater is configured in parallel with the partial heater disconnection function, at least one of them is disconnected
This function is to maintain the process while detecting the heater disconnection.
• Detectable when using less than 3 parallel heaters. (In case of 4 or more parallel configurations)
• The total load capacity is not detected within the range of less than 6 A and 0 to 20 %.
• Part heater disconnection detection operation method (scan function)
- Corresponds to phase control, variable cycle control
L.L
- After circuit and load power supply is turned on, the LL LED flashes 0 to 100% The heater value is detected while sequentially
outputting the output.
- If the initial scan function is used only once after connecting the heater, the value stored in the internal CPU Therefore, no
further operation is required in the future.
- If you do not use the scan function and leave the initial mode 2 ON, Partial heater disconnection function is activated.
It is not precise in the way that it is detected by calculation formula automatically.
• The LED flashes when the heat sink temperature rises above 60 ° C during control, Operation is normal, and if the
OT heatsink temperature drops below about 50 °C Will be released.
• If the heat sink temperature rises above 80 ° C during control, the LED will light up and TPR output will stop.
• When an overcurrent occurs, it will light up if a current above a set value is generated to protect the product and load,
O.C Operation stop (can be set by communication)
• FAN failure: Flashing when FAN fails
EMG LED lighting situation is as follows.
160 A
1. Power failure: The load power is turned on when the circuit powe (100 － 240 V a.c.) is applied Lights when the
EMG heater is disconnected.
2. SCR short: When SCR is shorted, the power is on without control input and TPR output Since the heater continues to
overheat, the current continues to flow without the control input. The EMG LED flashes when it flows. (10 A or more)
■ Internal dip switch operation
Number
No. 1
No. 2 load volume scan
No. 3
No. 4
No. 5
No. 4, 5
No. 6
No. 7 3 channel function fixed
No. 8
No. 7, 8 Check 8 LED lights
9,288
※ The reset operates after turning off the switch 1 and turning it on again through the CPU reset
▍ Function descriptions
■ Phase control
■ Fixed cycle control
As setting the constant cycle of the output, fixed cycle control
is to control the AC power supply repeatedly with a constant
rate of ON/OFF according to the control input.
■ Restart function
When a warning or caution alarm occurs, TPR gives alarm 1 or 2 or stop the output.
This function is used to return to normal operation mode when factors caused errors are eliminated.
This function is able to set up when Fuse/Power Supply is in disorder, Heat sink over heat, SCR Short is occurred.
(When Overcurrent is occurred, this function is not working)
• NO. 1, 2 : RS485 Communication connection port
• NO. 3, 4 : Channel 1 4 － 20 mA d.c. input
• NO. 5, 6 : Channel 2 4 － 20 mA d.c. input
• NO. 7, 8 : Channel 3 4 － 20 mA d.c. input
• NO. 9, 10 : Alarm1 caution
"caution" The alarm is not a serious problem, but it is an alarm that needs to
be checked by the user due to abnormal symptoms. At this time, the TPR
output will go out to normal and only the alarm will be output.
·Caution error : partial load disconnection, heat sink overheat (60 ℃),
overcurrent, power failure, fuse disconnection, FAN error
• NO. 11, 12 : Alarm2 warning
If a "Warning" alarm can cause damage to the product and the load, a
warning will be issued in the following emergency situations. At this
time, the TPR will stop the output itself.
·Warning error : Heat sink overheat (80 ℃), SCR conduction (Short)
※ Once it enters the normal state by supplies of circuit power ( 100 ~ 240
V a.c. ) and load power, the alarm relay is short－circuited and it is
opended when alarm occurs. ("B" contact normally close) In case of
using "A" contact, inquire separately
※ If an alarm condition occurs, an alarm is output after 3 seconds, and
if the alarm condition is released within 3 seconds, an alarm No output.
▍ Part name and function
[Unit : mm]
■ 130/160 A
Description
OFF ON
- RESET (Functioning stops)
Partial load disconnection function
Restart mode Not Using
cycle control fixed cycle method
- cycle control variable cycle method
Phase control
Not Using
use all 1, 2, 3 channels
- 4 － 20 mA d.c.
-
■ Variable cycle control
Without setting a constant cycle, variable cycle control is to
control AC power supply with using the number of cycle.
Initial setup MODE
1. Input mode : 4 － 20 ㎃ d.c.
2. Control Mode: Phase control
Phase control is to control the AC power supply
applied to the load proportionally according to
the control input signal as changing phase angle
(0 ~ 180 degree) in a each half cycle, 8.33 ms.