KSB Amacan S 800-535 Installation & Operating Manual
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KSB Amacan S 800-535 Installation & Operating Manual

KSB Amacan S 800-535 Installation & Operating Manual

Submersible pump in discharge tube
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Submersible Pump in Discharge Tube
Amacan S
50 Hz
Amacan S ... - 535, Amacan S ... - 550,
Amacan S ... - 600, Amacan S ... - 615,
Amacan S ... - 620, Amacan S ... - 655,
Amacan S ... - 820
Installation/Operating Manual
Mat. No.: 05152100

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Summary of Contents for KSB Amacan S 800-535

  • Page 1 Submersible Pump in Discharge Tube Amacan S 50 Hz Amacan S ... - 535, Amacan S ... - 550, Amacan S ... - 600, Amacan S ... - 615, Amacan S ... - 620, Amacan S ... - 655, Amacan S ... - 820 Installation/Operating Manual Mat.
  • Page 2 Subject to technical modification without prior notice. June © KSB SE & Co. KGaA, Frankenthal 30 2022...

  • Page 3: Table Of Contents

    Contents Contents Glossary .............................. 6 General.............................. 7 Principles ................................ 7 Installation of partly completed machinery.................... 7 Target group.............................. 7 Other applicable documents.......................... 7 Symbols ................................ 7 Key to safety symbols/markings........................ 8 Safety .............................. 9 General................................ 9 Intended use .............................. 9 Personnel qualification and training....................... 9 Consequences and risks caused by non-compliance with this manual ............ 10 Safety awareness ............................ 10 Safety information for the operator/user ..................... 10 Safety information for maintenance, inspection and installation .............. 10...
  • Page 4 Contents Commissioning/Start-up/Shutdown.................... 44 Commissioning/Start-up .......................... 44 6.1.1 Prerequisites for commissioning/start-up .................. 44 6.1.2 Start-up............................... 45 Operating limits.............................. 45 6.2.1 Operation on the power supply mains..................... 45 6.2.2 Frequency of starts.......................... 46 6.2.3 Operation on a frequency inverter.................... 46 6.2.4 Fluid handled ............................. 46 Shutdown/storage/preservation ........................ 47 6.3.1 Shutdown ............................ 47 6.3.2 Measures to be taken for shutdown .................... 47 Returning to service ............................ 48...
  • Page 5 Contents 9.5.1 Installation type BU ......................... 101 9.5.2 Installation type BG ......................... 104 9.5.3 Installation type CU ......................... 107 9.5.4 Installation type CG ......................... 110 9.5.5 Installation type DU ......................... 113 9.5.6 Installation type DG ......................... 116 9.5.7 Dimensions of the flow-straightening vane................... 119 UK Declaration of Conformity...................... 122 Certificate of Decontamination......................

  • Page 6: Glossary

    Glossary Glossary Certificate of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in contact with the fluid handled.

  • Page 7: General

    In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance.

  • Page 8: Key To Safety Symbols/Markings

    1 General 1.6 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. WARNING WARNING This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury.

  • Page 9: Safety

    2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER In addition to the present general safety information the action-related safety information given in the other sections must be observed. 2.1 General ▪ This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property.

  • Page 10: Consequences And Risks Caused By Non-Compliance With This Manual

    2 Safety 2.4 Consequences and risks caused by non-compliance with this manual ▪ Non-compliance with these operating instructions will lead to forfeiture of warranty cover and of any and all rights to claims for damages. ▪ Non-compliance can, for example, have the following consequences: –...

  • Page 11: Unauthorised Modes Of Operation

    2 Safety ▪ When taking the pump set out of service always adhere to the procedure described in the manual. (ð Section 6.3, Page 47) ▪ Decontaminate pumps which handle fluids posing a health hazard. ▪ As soon as the work has been completed, re-install and re-activate any safety- relevant devices and protective devices.

  • Page 12: Transport/Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
  • Page 13 3 Transport/Storage/Disposal WARNING Placing the pump set on unsecured and uneven surfaces Personal injury and damage to property! ▷ Always place the pump set on a solid and level surface with the pump set in a vertical position and the motor on top. ▷...

  • Page 14: Transporting The Pump Set

    3 Transport/Storage/Disposal Fig. 2: Placing the pump set in a vertical or horizontal position ü Suitable lifting equipment has been selected (e.g. crane). 1. a) For one piece of lifting equipment: Attach the eyehook to the bail of the pump set. b) For two pieces of lifting equipment: Attach one eyehook to the bail of the pump set.

  • Page 15: Transport Lock

    3 Transport/Storage/Disposal WARNING Improper handling when placing the pump set in a vertical/horizontal position Personal injury and damage to property! ▷ Use one or two pieces of lifting equipment, depending on the pump (set) size. ▷ Use appropriate means to secure the pump set against tilting, tipping over or rolling off.

  • Page 16: Return To Supplier

    4. Always complete and enclose a certificate of decontamination when returning the pump. Indicate any safety measures and decontamination measures taken. (ð Section 11, Page 123) NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination Amacan S 16 of 126...

  • Page 17: Disposal

    3 Transport/Storage/Disposal 3.5 Disposal WARNING Fluids, consumables and supplies posing a health hazard Hazard to persons and the environment! ▷ Collect and dispose of any preservatives, flushing liquids and fluid residues. ▷ Wear safety clothing and a protective mask, if required. ▷...

  • Page 18: Description Of The Pump (Set)

    4.2 Product information as per Regulation No. 1907/2006 (REACH) For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see https:// www.ksb.com/ksb-en/About-KSB/Corporate-responsibility/reach/ 4.3 Designation Example: Amacan S 1000-655 / 250 8 UTG2 Table 5: Designation key...

  • Page 19: Name Plate

    4 Description of the Pump (Set) 4.4 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Deutschland TYPE Amacan S 1000 - 655 / 250 8 UT G2 9971xxxx11/000100 6000 m 12 m 2022 TEMP. MAX. °C 2905 MOTOR IP 68 SUBM.

  • Page 20: Installation Types

    4 Description of the Pump (Set) 4.6 Installation types Six types are available for selection Table 6: Overview of installation types BU discharge tube CU discharge tube DU discharge tube Overflow design for installation in Design with underfloor discharge Design with above floor discharge open intake chamber for installation in open intake nozzle for installation in open intake...

  • Page 21: Configuration And Function

    4 Description of the Pump (Set) 4.7 Configuration and function Fig. 5: Amacan with mixed flow impeller Suction nozzle (bellmouth) Impeller Pump casing Electric motor Shaft Bearing, drive end Bearing bracket Bearing, pump end Bearing housing, pump end Shaft seal Design The pump is designed with an axial fluid inlet and an axial outlet. The hydraulic system sits on the extended motor shaft.

  • Page 22: Scope Of Supply

    4 Description of the Pump (Set) Option ▪ Temperature monitoring at the upper bearing ▪ Vibration sensor ▪ Additional winding temperature monitoring with Pt100 resistance thermometer 4.8 Scope of supply Depending on the model, the following items are included in the scope of supply: ▪...

  • Page 23: Installation At Site

    Back-up name plate KSB’s scope of supply includes a separate name plate attached to the end of the pump cable which indicates the pump and motor data.

  • Page 24: Checking The Direction Of Rotation

    5 Installation at Site Fig. 6: Visual inspection for signs of oil leakage For topping up the lubricant reservoir the pump set needs to be partly dismantled and reassembled. Observe all safety instructions when carrying out the following steps of dismantling/ reassembly: Table 7: Dismantling/reassembly steps Sequence...

  • Page 25: Lowering The Pump Set Into The Discharge Tube

    5 Installation at Site CAUTION Pump set running dry Increased vibrations! Damage to mechanical seals and bearings! ▷ Never operate the pump set for more than 60 seconds without the fluid handled. Check the direction of rotation before installing the pump set, i.e. in dry condition. 1.

  • Page 26: Information For Correct Installation

    5 Installation at Site WARNING Incorrect handling of the electric cable Personal injury and damage to property! ▷ Secure electric cables against falling down. ▷ Avoid electric cables being laid on surfaces without fastening. ▷ When moving the pump set keep at a safe distance to the electric cables. WARNING People falling into the unsecured discharge tube Risk of personal injury!

  • Page 27: Installing The Pump Set Without Support Rope

    5 Installation at Site Fig. 8: Installation position of the pump set Bail Anti-swirl baffles Flow-straightening vane 5.3.2 Installing the pump set without support rope CAUTION Incorrect installation Damage to the pump set! ▷ Verify that the pump set is correctly seated in the discharge tube. Always refer to and comply with the general arrangement drawing/outline drawing when installing the pump set.

  • Page 28: Installing The Pump Set With A Support Rope

    5 Installation at Site 5.3.3 Installing the pump set with a support rope Always refer to and comply with the general arrangement drawing/outline drawing when installing the pump set. Prior to installing the pump set, visually inspect the support rope. Do not exceed the permissible load-carrying capacity.
  • Page 29 5 Installation at Site Fig. 13: Lifting and positioning the pump set 2. Secure the lifting chain or lifting rope (1) to the trolley (4) of the lifting equipment (2). 3. Attach the support rope (5) to the bail by its shackle. For a galvanised shackle, secure the pin at the shackle with Loctite 243.
  • Page 30 5 Installation at Site Fig. 15: Cross-section of the cable guide 12. Insert the support rope (f) and the control cable (c) into the spacer (a) and make sure that they are in their respective ducts. 13. Tighten the electric cables with the manila rope running over the crane hook. 14.

  • Page 31: Installing The Pump Set With A Support Rope And Support Spacer

    5 Installation at Site 5.3.4 Installing the pump set with a support rope and support spacer Always refer to and comply with the general arrangement drawing/outline drawing when installing the pump set. Prior to installing the pump set, visually inspect the support rope. Do not exceed the permissible load-carrying capacity.
  • Page 32 5 Installation at Site Fig. 19: Lifting and positioning the pump set 2. Secure the lifting chain or rope (1) to the trolley (4) of the lifting equipment (2). 3. Attach the support rope (5) to the bail by its shackle. Check that the support rope is arranged with the lifting lug (6) pointing away from the pump set.
  • Page 33 5 Installation at Site 11. Insert the support rope (f) and the control cable (c) into the spacer (a) and make sure that they are in their respective ducts. 12. Tighten the cables with the manila rope running over the crane hook. 13.
  • Page 34 5 Installation at Site 22. Fasten plate 185 and clamp 81-39 of the GFRP rod to rope clamp 81-39 with hexagon head bolts 901, discs 550 and cap nuts 920. Tighten the connection and secure it with Loctite 243. (ð Section 9.2, Page 91) NOTE The support must be firmly clamped to the support rope, and the GFRP rod must be firmly clamped to the support.
  • Page 35 5 Installation at Site Fig. 23: Lowering the pump set 25. Progressively lower the pump set into the discharge tube. Secure the cable bundle with cable clamps. 26. Finally, attach the support rope with shackle and turnbuckle to a suspension loop (provided in the discharge tube or structure). Secure the turnbuckle with a split pin.
  • Page 36 5 Installation at Site 29. Attach the top loose lifting lug to the cables to prevent noise and wear caused by chafing. 30. Remove the safety cover from the discharge tube and mount the discharge tube cover. 31. Seal the cable entries if any. Amacan S 36 of 126...

  • Page 37: Electrical System

    5 Installation at Site 5.4 Electrical system 5.4.1 Information for planning the control system For the electrical connection of the pump set observe the “Wiring diagrams” section. (ð Section 9.3, Page 93) The pump set is supplied with power cables; it is wired for DOL starting. Star-delta starting is possible.
  • Page 38 No modifications are required on the power/control cable of the submersible motor pump. Suitable analysing devices must be selected. To monitor the leakage sensor inside the motor using a special relay available from KSB is recommended. 5.4.1.4 Sensors DANGER...
  • Page 39 5 Installation at Site NOTE Reliable and safe operation of the pump within the scope of our warranty is only possible if the sensor signals are properly analysed as stipulated in this manual. All sensors are located inside the pump set and are connected to the sensor cable. For information on wiring and core marking see (ð Section 9.3, Page 93) The individual sensors and the limit values to be set are described in the following sections.
  • Page 40 5 Installation at Site CAUTION Temperature monitoring devices not properly connected Winding damage! ▷ Never use the Pt100 resistance thermometers as the only means of monitoring the motor temperature. 5.4.1.4.2 Leakage inside the motor DANGER Incorrect monitoring of leakage electrode Explosion hazard! Danger of death from electric shock! ▷...
  • Page 41 5 Installation at Site Set the following limits: ▪ Alert at 130 °C ▪ Cut-out of the pump set at 150 °C As an option, the upper bearing can also be equipped with a temperature sensor (core identification 16 and 17). Its connection and settings are identical with the above.

  • Page 42: Electrical Connection

    5 Installation at Site 5.4.2 Electrical connection DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe the IEC 61557 regulations as well as any regional regulations. WARNING Incorrect connection to the mains Damage to the power supply network, short circuit!
  • Page 43 5 Installation at Site CAUTION Flow-induced motion Damage to the power cable! ▷ Run the power cable upwards without slack. Fig. 27: Fastening the power cable 1. Run the power cables upwards without slack and fasten them. 2. Only remove the protective caps from the power cables immediately before connecting the cables.

  • Page 44: Commissioning/Start-Up/Shutdown

    6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/Start-up 6.1.1 Prerequisites for commissioning/start-up DANGER Persons in the tank during pump operation Electric shock! Risk of injury! Danger of death from drowning! ▷ Never start up the pump set without special protective equipment when there are persons in the tank.

  • Page 45: Start-Up

    6 Commissioning/Start-up/Shutdown 6.1.2 Start-up DANGER Persons in the tank during pump operation Electric shock! Risk of injury! Danger of death from drowning! ▷ Never start up the pump set without special protective equipment when there are persons in the tank. ▷...

  • Page 46: Frequency Of Starts

    6 Commissioning/Start-up/Shutdown 6.2.2 Frequency of starts CAUTION Excessive frequency of starts Risk of damage to the motor! ▷ Never exceed the specified frequency of starts. To prevent high temperature increases in the motor and excessive loads on the motor, seal elements and bearings, the frequency of starts shall not exceed 10 starts per hour.

  • Page 47: Shutdown/Storage/Preservation

    6 Commissioning/Start-up/Shutdown 6.2.4.3 Minimum level of fluid handled CAUTION Fluid level below the specified minimum Damage to the pump set by cavitation and air-entraining vortices! ▷ Never allow the fluid level to drop below the specified minimum. The pump set is ready for operation when the fluid level has reached dimension "t "...

  • Page 48: Returning To Service

    6 Commissioning/Start-up/Shutdown WARNING Unintentional starting of the pump set Risk of injury by moving components and shock currents! ▷ Ensure that the pump set cannot be started unintentionally. ▷ Always make sure the electrical connections are disconnected before carrying out work on the pump set. WARNING Fluids handled, consumables and supplies which are hot and/or pose a health hazard...
  • Page 49 6 Commissioning/Start-up/Shutdown NOTE On pumps/pump sets older than 5 years we recommend replacing all elastomer seals. Amacan S 49 of 126...

  • Page 50: Servicing/Maintenance

    7 Servicing/Maintenance 7 Servicing/Maintenance 7.1 Safety regulations The operator ensures that maintenance, inspection and installation are performed by authorised, qualified specialist personnel who are thoroughly familiar with the manual. DANGER Risk of falling when working at a great height Danger to life by falling from a great height! ▷...

  • Page 51: Maintenance/Inspection

    NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet.

  • Page 52: Inspection Work

    7 Servicing/Maintenance 7.2.1 Inspection work 7.2.1.1 Measuring the insulation resistance Measure the insulation resistance of the motor winding during annual maintenance work. ü The pump set has been disconnected in the control cabinet. ü Use an insulation resistance measuring device. ü...

  • Page 53: Removing The Pump Set

    7 Servicing/Maintenance If the sensors are defective, use the back-up sensors provided at the same place in the stator winding. Leakage sensors in the Table 12: Resistance measurement of the leakage sensor in the motor motor Measurement between terminals ... Resistance [kΩ] 9 and earth conductor (PE) >...
  • Page 54 7 Servicing/Maintenance WARNING Incorrect handling of the electric cable Personal injury and damage to property! ▷ Secure electric cables against falling down. ▷ Avoid electric cables being laid on surfaces without fastening. ▷ When moving the pump set keep at a safe distance to the electric cables. WARNING People falling into the unsecured discharge tube Risk of personal injury!

  • Page 55: Drainage/Cleaning

    7 Servicing/Maintenance WARNING Pump set tilting Risk of squashing hands and feet! ▷ Suspend or support the pump set. CAUTION Improper storage Damage to the power cables! ▷ Support the power cables at the cable entry to prevent permanent deformation. ▷...

  • Page 56: Checking The Leakage At The Mechanical Seal

    7 Servicing/Maintenance DANGER Defective earth conductor Electric shock! ▷ Never switch on a pump set with a defective earth conductor. 7.3.5 Checking the leakage at the mechanical seal WARNING Fluids handled, consumables and supplies which are hot and/or pose a health hazard Hazard to persons and the environment! ▷...

  • Page 57: Lubrication And Lubricant Change

    7 Servicing/Maintenance Table 16: Symbols key Symbol Description Always apply a liquid sealant (e.g. Hylomar SQ32M) to sealing surfaces marked with this symbol. ü A suitable container for the leakage is on hand. ü The pump set is positioned horizontally on a level surface and is protected against rolling off.
  • Page 58 7 Servicing/Maintenance 7.4.1.3 Lubricant quantity Table 18: Lubricant quantity [l] depending on size Size Lubricant quantity 800/850 - 535 850 - 550 900/1000 - 600 900/1000 - 615 900/1000 - 620 1000 - 655 1300 - 820 7.4.1.4 Changing the lubricant WARNING Lubricants posing a health hazard and/or hot lubricants Hazard to persons and the environment!
  • Page 59 7 Servicing/Maintenance 920.01 Fig. 30: Removing the bellmouth ü The pump has been placed in a vertical position with the bellmouth on wooden supports. It has been secured against tipping over. ü A suitable container for collecting the lubricant is on hand. 1.
  • Page 60 7 Servicing/Maintenance Fig. 32: Draining the lubricant Oil filler plug Tube Oil drain (903.02, 411.02) The front face of pump casing 101 comes with 1 or 2 screw plugs, depending on the pump size. Version with 1 screw plug 1. Remove screw plug 903.02 and joint ring 411.02. 2.

  • Page 61: Lubricating The Rolling Element Bearings

    7 Servicing/Maintenance 7.4.1.4.2 Filling in the lubricant 903.02 411.02 903.02 411.02 Fig. 33: Filling in the lubricant Filler opening Drain opening The distance between the shaft and The distance between the shaft and the filler opening is smaller than the drain opening is larger than the the distance between the shaft and distance between the shaft and the the drain opening.

  • Page 62: Dismantling The Pump Set

    ▷ Never suspend the pump set by its power cable. ▷ Never use the lifting ropes included in KSB's scope of supply for lifting loads other than the KSB product supplied. ▷ Securely attach the lifting ropes to the pump and crane.

  • Page 63: Preparing The Pump Set

    7 Servicing/Maintenance WARNING Unqualified personnel performing work on the pump (set) Risk of injury! ▷ Always have repair work and maintenance work performed by specially trained, qualified personnel. WARNING Hot surface Risk of injury! ▷ Allow the pump set to cool down to ambient temperature. WARNING Improper lifting/moving of heavy assemblies or components Personal injury and damage to property!

  • Page 64: Removing The Bellmouth

    7 Servicing/Maintenance 7.5.3 Removing the bellmouth 920.01 Fig. 34: Removing the bellmouth ü The pump set has been disconnected from the power supply and secured against unintentional start-up. ü The pump set has been placed in a vertical position with the bellmouth on wooden supports and secured against tipping over.

  • Page 65: Removing The Mechanical Seal

    7 Servicing/Maintenance 7.5.5 Removing the mechanical seal 7.5.5.1 Impeller-end mechanical seal 932.44 550.44 433.02 Fig. 36: Removing the impeller-end mechanical seal ü The pump set has been securely placed in a horizontal position on wooden supports. ü The impeller has been removed. ü...

  • Page 66: Dismantling The Motor Section

    7 Servicing/Maintenance 7.5.5.2 Drive-end mechanical seal 550.03 914.02 80-1 433.01 932.03 Fig. 37: Removing the drive-end mechanical seal ü The impeller-end mechanical seal has been removed. 1. Attach the pump set to the lifting tackle and pull it upright. (ð Section 3.2, Page 12) Place the pump set on the bellmouth with pump casing 101 down.
  • Page 67 7 Servicing/Maintenance 7.5.6.1 Removing the motor housing cover 835/ 81-2 903.51 914.01 Fig. 38: Removing the motor housing cover ü Suitable lifting equipment is on hand. ü The pump set has been disconnected from the power supply. It has been securely placed on a level surface in a vertical position.

  • Page 68: Reassembling The Pump Set

    7 Servicing/Maintenance 7.5.6.2 Removing the cable gland and connection cable 68-3.02 (82-11) A - A 81-18.03 914.05 834.01 901.20 932.20 834.02 81-29.03 914.04 Fig. 39: Removing the connection cable and cable gland Removing the power cable ü The motor housing cover has been removed, placed down and protected against rolling off.
  • Page 69 7 Servicing/Maintenance WARNING Components with sharp edges Risk of cutting or shearing injuries! ▷ Always use appropriate caution for installation and dismantling work. ▷ Wear work gloves. WARNING Insufficient stability Risk of crushing hands and feet! ▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent tilting or tipping over.

  • Page 70: Installing The Replacement Cable Gland

    7 Servicing/Maintenance 7.6.2 Installing the replacement cable gland 81-97.01 81-97.02* 82-11 914.25 914.04 914.05* 834.01 412.07 81-51* 834.02* 412.08* Fig. 40: Installing the power cable and cable gland *: On specific designs only Table 22: Symbols key Symbol Description Always secure screwed connections marked with this symbol with Loctite 243 .

  • Page 71: Fitting The Motor Housing Cover

    7 Servicing/Maintenance 6. Insert cable gland 834.01 with the power cable and O-ring 412.07 into the opening provided. 7. Fasten cable gland 834.01 of the power cable with hexagon socket head cap screws 914.04 and secure the screwed connection with Loctite 243. Installing the power cable, 1.

  • Page 72: Installing The Mechanical Seal

    7 Servicing/Maintenance Table 23: Symbols key Symbol Description Always secure screwed connections marked with this symbol with Loctite 243 . ü A new O-ring has been inserted into the groove of motor housing cover 812. 1. Attach lifting equipment to eyebolt 900.04 or bail 571 of motor housing cover 812.
  • Page 73 7 Servicing/Maintenance 7.6.4.1 Drive-end mechanical seal 433.01 932.03 550.03 914.02 80-1 Fig. 42: Installing the drive-end mechanical seal, X = drilled hole for testing device Table 24: Symbols key Symbol Description Always secure screwed connections marked with this symbol with Loctite 243 . ü...
  • Page 74 7 Servicing/Maintenance 7.6.4.2 Impeller-end mechanical seal 932.44 550.44 433.02 Fig. 43: Impeller-end mechanical seal ü The pump casing has been fastened to the motor. ü The pump has been positioned horizontally on a wooden support. It has been secured against rolling off. (ð Section 3.2, Page 12) 1.

  • Page 75: Fitting The Impeller

    7 Servicing/Maintenance 7.6.5 Fitting the impeller 914.07 940.02 Fig. 44: Fitting the impeller ü The pump has been placed in a horizontal position on a wooden support and is protected against rolling off. ü The impeller-end mechanical seal 433.02 has been installed. 1.

  • Page 76: Fitting The Bellmouth

    7 Servicing/Maintenance 7.6.6 Fitting the bellmouth 902.01 920.01 Fig. 45: Aligning and fitting the bellmouth Bail Baffles in the bellmouth Table 25: Symbols key Symbol Description Always secure screwed connections marked with this symbol with Loctite 243 . ü Bellmouth 138 has been positioned on wooden supports on a level and solid surface.

  • Page 77: Adjusting The Clearance

    7 Servicing/Maintenance 7.6.7 Adjusting the clearance 914.07 Fig. 46: Adjusting the clearance Table 26: Key to the symbols and codes Symbol Description Always secure screwed connections marked with this symbol with Loctite 243. ü The pump has been placed on wooden supports in a horizontal position and is protected against rolling off.

  • Page 78: Leak Testing

    7 Servicing/Maintenance Size Clearance "A" Clearance "B" Amacan S ..[mm] [mm] +0.2 +0.6 1000 - 655 0.75 -0.1 -0.3 +0.2 +0.6 1300 - 820 0.75 -0.1 -0.3 7.6.8 Leak testing 7.6.8.1 Checking the lubricant reservoir for leakage After reassembly, the mechanical seal area/lubricant reservoir must be checked for leakage.

  • Page 79: Checking The Electrical Connection And Motor

    7 Servicing/Maintenance 903.31 411.31 Fig. 48: Leak testing the motor Table 28: Symbols key Symbol Description Always secure screwed connections marked with this symbol with Loctite 243 . Always apply a liquid sealant (e.g. Hylomar SQ32M) to sealing surfaces marked with this symbol. 1.

  • Page 80: Tightening Torques

    7 Servicing/Maintenance 7.8 Tightening torques Table 29: Tightening torques [Nm] depending on thread, steel grade and property class Steel grade A2, A4 A2, A4 1.4410 1.4462 Property class ≥ 530 N/mm ≥ 450 N/mm p0.2 p0,2 Thread 10.3 1025 1139 36 1403 1559 460 1096 1162 1291...

  • Page 81: Recommended Spare Parts Stock For 2 Years' Operation To Din 24296

    7 Servicing/Maintenance 7.9.2 Recommended spare parts stock for 2 years' operation to DIN 24296 Table 30: Quantity of spare parts for recommended spare parts stock Part No. Description Number of pumps (including stand-by pumps) 10 and more Impeller 30 % 320 / Rolling element bearing, 50 % pump end...

  • Page 82: Trouble-Shooting

    - No voltage Check electrical connections. Contact the energy supplier. ✘ - Motor winding or electric cable are defective. Replace with original KSB cable or contact KSB. ✘ ✘ Worn or defective rolling element bearings Contact KSB. ✘ - The thermistor tripping unit with manual reset...
  • Page 83 8 Trouble-shooting A B C D E Possible causes Remedy ✘ - Bearing temperature monitor has tripped. Have cause determined and eliminated by qualified and trained personnel. ✘ ✘ - In case of star-delta configuration: motor Check star-delta contactor. running in star configuration only Amacan S 83 of 126...

  • Page 84: Related Documents

    9 Related Documents 9 Related Documents 9.1 General assembly drawing 81-18.03 901.20 412.01 932.20 81-29.03 80-1 412.06 914.06 82-5 914.03 412.02 914.02 421.02 500.02 932.02 433.01 412.03 550.03 412.05 932.03 433.02 940.02 QNB50 550.44 914.07 932.44 Fig. 49: General assembly drawing Amacan S 84 of 126...
  • Page 85 9 Related Documents Table 32: Detailed views of the general assembly drawing Connection of cable gland Motor sizes: and fastening 120 6 ... 340 6 81-97.01 85 8 ... 290 8 81-97.02 200 10 ... 250 10 901.26 82-11 914.01 914.05 914.04 834.01 834.02...
  • Page 86 9 Related Documents Table 33: Detailed views of the general assembly drawing Bearing, pump end Motor sizes: 120 6 ... 415 6 421.02 484.02* 483.02* 85 8 ... 350 8 412.57* 561.02* 950.02* 200 10 ... 420 10 932.02 500.02 504.02* * On specific sizes only Bearing bracket Motor sizes...
  • Page 87 9 Related Documents 900.06 69-14.01 932.06 99-4.01** 81-2.01 99-17.01 81-29.01 900.30 81-2.03*** 900.06*** 932.06*** 914.48 82-5.51** 914.51** 914.19 69-8.50** 932.19*** 82-5.50** 82-14.50** 81-18.01 550.50** 81-18.02 550.23 185.36 920.23 920.24 932.23 ** Only for variants with vibration sensor 69-8.50 *** Only on specific sizes H = alignment groove Bearing bracket - sensors and terminals 970.01...
  • Page 88 9 Related Documents 81-45 81-29.02 81-2.02 99-17 900.26 932.26 69-14.02 99-4.02 Only for versions with vibration sensor 69-8.50 Bearing housing - sensors 69-6.02 520.02 412.10 902.01 920.01 Pump-end bearing temperature sensor Screwed connection bellmouth/pump casing 970.04 69-6.01 903.02 520.01 411.02 903.01 903.02 411.01...
  • Page 89 9 Related Documents Part No. Description Part No. Description Plate 81-2.01/.02 Connector Impeller 81-29.01/.02 Terminal Angular contact ball bearing 81-45 Float switch Deep groove ball bearing 81-97.01/.02 Cable protector Radial roller bearing 82-5.50/.51 Adapter Bearing bracket 82-11 Strain relief device Bearing housing 82-14.50 Cable...

  • Page 90: Special Features

    9 Related Documents 9.1.1 Special features Table 36: Special features Section Detailed view Model with 80-1 adapter 914.06 412.06 82-5 914.02 Part No. Description Part No. Description Pump casing 82-5 Adapter 412.06 O-ring 914.02/.06 Hexagon socket head cap screw 80-1 Motor unit Table 37: Key to the symbols and codes Symbol Description...

  • Page 91: Cable Bundle

    9 Related Documents 9.2 Cable bundle 59-8 59-8 59-8 59-17.02 59-17.02 59-17.02 (59-47) (59-47) (59-47) 733.05 733.05 719.05 733.05 719.05 719.05 59-24 59-24 59-7 (59-47) 59-24 (59-47) 733.05 719.05 59-17.01 59-17.01 59-17.01 Fig. 50: Cable bundle Basic design Design with lifting lug Design with support *): Only required for galvanised version NOTE...
  • Page 92 9 Related Documents A - A 733.05 59-24 719.05 Fig. 51: Section A - A, position of power cable, control cable and support rope Power cable Control cable Table 39: List of spare parts of the cable bundle Part No. Description Part No. Description 59-7 Support...

  • Page 93: Wiring Diagrams

    9 Related Documents 9.3 Wiring diagrams 9.3.1 Wiring diagram for power cable Fig. 52: Wiring diagram for power cable * Shielded cable option Up to 3 parallel cable pairs possible Amacan S 93 of 126...

  • Page 94: Wiring Diagrams For The Sensors

    9 Related Documents 9.3.2 Wiring diagrams for the sensors Standard pump sets Fig. 53: Wiring diagram for sensors of standard pump sets Shielded cables optional Ⓐ Motor temperature (PTC) Ⓑ Mechanical seal leakage Bearing temperature (lower bearings) Ⓒ Ⓓ Bearing temperature (upper bearing, optional) Ⓕ...
  • Page 95 9 Related Documents Pump sets with additional monitoring by vibration sensor Fig. 54: Wiring diagram for sensors of pump sets with additional monitoring by vibration sensor Ⓐ Motor temperature (PTC) Ⓑ Mechanical seal leakage Bearing temperature (lower bearings) Ⓒ Bearing temperature (upper bearing, optional) Ⓓ...
  • Page 96 9 Related Documents Pump sets with additional Pt100 motor temperature monitoring Fig. 55: Wiring diagram for sensors of pump sets with additional motor temperature monitoring (Pt100) Motor temperature (PTC) Ⓐ Mechanical seal leakage Ⓑ Ⓒ Bearing temperature (lower bearings) Ⓓ Bearing temperature (upper bearing, optional) Leakage inside the motor Ⓕ...
  • Page 97 9 Related Documents Pump sets with additional Pt100 motor temperature monitoring and vibration sensor Fig. 56: Wiring diagram for sensors of pump sets with additional Pt100 motor temperature monitoring and vibration sensor Ⓐ Motor temperature (PTC) Ⓑ Mechanical seal leakage Bearing temperature (lower bearings) Ⓒ...

  • Page 98: Dimensions

    9 Related Documents 9.4 Dimensions Fig. 57: Dimensions of the pump set Table 40: Dimensions of the pump set [mm] Size Motor [kg] size poles 800 - 535 2720 2680 2030 1500 800 - 535 2740 2700 2050 1690 800 - 535 2740 2700 2050 1785...
  • Page 99 9 Related Documents Size Motor [kg] size poles 900 - 600 3145 3085 2545 2740 900 - 600 3145 3085 2545 2885 900 - 615 3120 3060 2520 2785 900 - 615 3120 3060 2520 2955 900 - 615 3120 3060 2520 3090 900 - 620...
  • Page 100 9 Related Documents Size Motor Number of size poles 850 - 550 1300 850 - 550 1300 850 - 550 1300 850 - 550 1300 850 - 550 1300 900 - 600 1300 900 - 600 1300 900 - 600 1300 900 - 615 1300...

  • Page 101: General Arrangement Drawings

    9 Related Documents 9.5 General arrangement drawings 9.5.1 Installation type BU Foundation recesses ① B - B Detailed view X: Support plate of the discharge tube Drawing: without pump ③ ② 45° 0 - 10° = 1 m/s Detailed view Y: seating ring ①: Minimum water level (values see diagram on the next page), ②: Approach flow,...
  • Page 102 9 Related Documents Size Suction umbrella Suction umbrella ✘ ✓ ✘ ✓ 900-600 1500 1300 900-615 1800 1300 900-620 1250 1050 1000-600 1016 1500 1015 1300 1070 1000-615 1016 1800 1015 1300 1070 1000-620 1016 1250 1015 1050 1070 1000-655 1016 1800 1015...
  • Page 103 9 Related Documents Loss diagram = 400 mm ü = 600 mm = 800 mm = 1000 mm = 1200 mm = 1400 mm = 1600 mm = 1800 mm = 2000 mm = 2200 mm Overflow head ü 0,4 0,5 0,6 Q [m Loss diagram Calculation formulas:...

  • Page 104: Installation Type Bg

    9 Related Documents 9.5.2 Installation type BG Foundation recesses ① B - B Detailed view X: Support plate of the discharge tube Drawing: without pump ③ ② 45° 0 - 90° = 1 m/s Detailed view Y: seating ring ①: Minimum water level (values see diagram on the next page), ②: Approach flow, ③: Flow-straightening vane (ð Section 9.5.7, Page 119) Table 44: Dimensions [mm]...
  • Page 105 9 Related Documents Size 1000-600 1016 1500 1070 1000-615 1016 1800 1000 1040 1070 1000-620 1016 1250 1070 1000-655 1016 1800 1000 1040 1070 1300-820 1320 2300 1080 1300 1360 1380 Table 45: Dimensions [mm] Size 4 min 800-535 1500 1000 2800 850-535 1500...
  • Page 106 9 Related Documents Minimum water level diagram Covered chamber t 1 [mm] 4000 3000 2500 2000 1600 1200 1000 0,3 0,4 0,5 0,6 0,8 1 2,5 3 6 7 8 Q [m Minimum water level Amacan S 106 of 126...

  • Page 107: Installation Type Cu

    9 Related Documents 9.5.3 Installation type CU ⑤ ① Foundation recesses A - - A ② B - B ④ ③ Detailed view X: support plate of the discharge tube Drawing: without pump 0 - 10° = 1 m/s 45° Detailed view Y: seating ring ①: Vent line,...
  • Page 108 9 Related Documents Table 46: Dimensions [mm] Size Suction Suction umbrella umbrella ✘ ✓ ✘ ✓ 800-535 1220 1500 850-535 1275 1020 1500 850-550 1275 1020 1500 900-600 1320 1070 1500 900-615 1320 1070 1800 900-620 1320 1070 1250 1000-600 1016 1000 1430 1160...
  • Page 109 9 Related Documents Loss diagram ① - DN = 200 mm 11 12 ② - DN = 250 mm ③ - DN = 300 mm ④ - DN = 350 mm V ges ⑤ - DN = 400 mm ⑥ - DN = 500 mm ⑦...

  • Page 110: Installation Type Cg

    9 Related Documents 9.5.4 Installation type CG ⑤ ① Foundation recesses A - - A ② B - B Detailed view X: support plate of the discharge tube Drawing: without pump ④ 45° ③ 0 - 90° = 1 m/s Detailed view Y: seating ring ①: Vent line,...
  • Page 111 9 Related Documents Table 48: Dimensions [mm] Size 800-535 1220 1500 850-535 1275 1020 1500 850-550 1275 1020 1500 900-600 1320 1070 1500 900-615 1320 1070 1800 900-620 1320 1070 1250 1000-600 1016 1000 1430 1160 1500 1000-615 1016 1000 1430 1160 1800 1000...
  • Page 112 9 Related Documents Loss diagram ① - DN = 200 mm 11 12 ② - DN = 250 mm ③ - DN = 300 mm ④ - DN = 350 mm V ges ⑤ - DN = 400 mm ⑥ - DN = 500 mm ⑦...

  • Page 113: Installation Type Du

    9 Related Documents 9.5.5 Installation type DU ⑥ Foundation recesses ① A - - A ② Detailed view X: B - B support plate of the discharge tube Drawing: without pump 45° ④ ③ 0 - 10° = 1 m/s Detailed view Y: seating ring ①: Vent line,...
  • Page 114 9 Related Documents Table 50: Dimensions [mm] Size min DN Suction umbrella Suction umbrella ✘ ✓ ✘ ✓ 800-535 1500 850-535 1010 1500 850-550 1010 1500 900-600 1060 1500 900-615 1060 1800 900-620 1060 1250 1000-600 1016 1000 1160 1500 1000-615 1016 1000 1160...
  • Page 115 9 Related Documents Loss diagram ① - DN = 200 mm 12 13 ② - DN = 250 mm ③ - DN = 300 mm V Kr ④ - DN = 350 mm ⑤ - DN = 400 mm ⑥ - DN = 500 mm ⑦...

  • Page 116: Installation Type Dg

    9 Related Documents 9.5.6 Installation type DG ⑥ Foundation recesses A - - A ① ② B - B Detailed view X: support plate of the discharge tube Drawing: without pump ④ 45° ③ 0 - 90° = 1 m/s Detailed view Y: seating ring ①: Vent line,...
  • Page 117 9 Related Documents Size min DN 850-550 1010 1500 900-600 1060 1500 900-615 1060 1800 900-620 1060 1250 1000-600 1016 1000 1160 1500 1000-615 1016 1000 1160 1800 1000 1040 1000-620 1016 1000 1160 1250 1000-655 1016 1000 1160 1800 1000 1040 1300-820...
  • Page 118 9 Related Documents Loss diagram ① - DN = 200 mm 12 13 ② - DN = 250 mm ③ - DN = 300 mm V Kr ④ - DN = 350 mm ⑤ - DN = 400 mm ⑥ - DN = 500 mm ⑦...

  • Page 119: Dimensions Of The Flow-Straightening Vane

    9 Related Documents 9.5.7 Dimensions of the flow-straightening vane Design of the intake chamber wall surfaces (to prevent vortex formation) The flow-straightening vane is indispensable for the inlet conditions of the pump set. It prevents the development of a submerged vortex (floor vortex) which could cause a drop in performance, for example.
  • Page 120 9 Related Documents Bolted to the floor of the intake chamber Flow-straightening vane centred beneath the discharge tube Discharge tube Intake chamber Installation types BU, CU, DU Table 54: Dimensions [mm] Size Suction umbrella Suction umbrella ✘ ✓ ✘ ✓ 650-364 650-365 650-404 650-405...
  • Page 121 9 Related Documents Size 800-535 850-535 850-550 900-600 900-615 900-620 1000-600 1000-615 1000-620 1000-655 1300-820 Amacan S 121 of 126...

  • Page 122: Declaration Of Conformity

    10 UK Declaration of Conformity 10 UK Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) This UK Declaration of Conformity is issued under the sole responsibility of the manufacturer. The manufacturer herewith declares that the product: Amacan K, Amacan P, Amacan S KSB order number: ....................

  • Page 123: Certificate Of Decontamination

    11 Certificate of Decontamination 11 Certificate of Decontamination Type: ..........................Order number / Order item number ..........................Delivery date: ..........................Application: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ ⃞ Corrosive Oxidising Flammable Explosive Hazardous to health ⃞...

  • Page 124: Index

    Index Index Abrasive fluids 47 Maintenance 51 Applications 9 Mechanical seal leakage 40 Bearing temperature monitoring 40 Operation on a frequency inverter 38, 46 Bearings 19 Order number 7 Other applicable documents 7 Overload protection 37 Certificate of Decontamination 123 Commissioning 44 Partly completed machinery 7 Preservation 15 Design 19 Product description 18 Designation 18 Dismantling 63 Disposal 17 Reassembly 63, 69 Drive 19 Return to supplier 16...
  • Page 126 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

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