KSB Sewatec Installation & Operating Manual
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KSB Sewatec Installation & Operating Manual

Dry-installed volute casing pump 50 / 60 hz din / iec motors bearing brackets s05, s06, s07, s08, s09, s10
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Dry-installed Volute Casing Pump
Sewatec
50 / 60 Hz
DIN / IEC motors
Bearing brackets S05, S06, S07, S08, S09, S10
Installation/Operating Manual
Mat. No.: 01104332

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  • Page 1 Dry-installed Volute Casing Pump Sewatec 50 / 60 Hz DIN / IEC motors Bearing brackets S05, S06, S07, S08, S09, S10 Installation/Operating Manual Mat. No.: 01104332...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 26/01/2018...

  • Page 3: Table Of Contents

    Aligning the pump and motor ........................ 32 5.9.1 Motors with adjusting screw...................... 32 5.9.2 Motors without adjusting screw ....................... 33 5.10 Checking the lubricants.......................... 34 5.11 Barrier fluid connection .......................... 34 5.12 Electrical connection ............................ 34 5.13 Checking the direction of rotation........................ 35 Sewatec 3 of 96...
  • Page 4 General assembly drawings/exploded views with list of components ............ 82 9.3.1 General assembly drawing – Sewatec with bearing brackets S05, S06, S07, S08...... 82 9.3.2 General assembly drawing – Sewatec with bearing brackets S05, S06, S07, S08, underfloor installation, universal-joint shaft ...................... 83 Sewatec 4 of 96...
  • Page 5 Contents 9.3.3 General assembly drawing – Sewatec with bearing brackets S09, S10 .......... 85 9.3.4 Detailed views ............................ 87 9.3.5 Exploded view of Sewatec with mechanical seal................ 90 9.3.6 Exploded view of Sewatec with gland packing ................ 91 EU Declaration of Conformity ...................... 92 Certificate of Decontamination......................
  • Page 6 Pump Machine without drive, additional components or accessories Pump set Complete pump set consisting of pump, drive, additional components and accessories Suction lift line/suction head line The pipeline which is connected to the suction nozzle Sewatec 6 of 96...

  • Page 7: General

    In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance.
  • Page 8 1 General Symbol Description Step-by-step instructions Note Recommendations and important information on how to handle the product Sewatec 8 of 96...

  • Page 9: Safety

    This applies to, for example: ▪ Arrow indicating the direction of rotation ▪ Markings for connections ▪ Name plate The operator is responsible for ensuring compliance with all local regulations not taken into account in this operating manual. Sewatec 9 of 96...

  • Page 10: Intended Use

    All personnel involved must be fully qualified to transport, install, operate, maintain and inspect the machinery this manual refers to. The responsibilities, competence and supervision of all personnel involved in transport, installation, operation, maintenance and inspection must be clearly defined by the operator. Sewatec 10 of 96...

  • Page 11: Consequences And Risks Caused By Non-Compliance With This Manual

    ▪ Only perform work on the pump set when it has been disconnected from the power supply (de-energised). ▪ The pump casing must have cooled down to ambient temperature. ▪ Pump pressure must have been released and the pump must have been drained. Sewatec 11 of 96...

  • Page 12: Unauthorised Modes Of Operation

    The explosion-proof status of the pump set is only assured if the pump set is used in accordance with its intended use. Never operate the pump set outside the limits stated in the data sheet and on the name plate. Prevent impermissible modes of operation. Sewatec 12 of 96...

  • Page 13: Transport/Temporary Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.
  • Page 14 Fig. e) Fig. f) Pump set with belt drive and foot-mounted motor Pump set with belt drive, counter shaft and foot-mounted Use the hooks welded to the baseplate! motor Use the hooks welded to the baseplate! Sewatec 14 of 96...

  • Page 15: Storage/Preservation

    ▷ For outdoor storage cover the packed or unpacked pump (set) and accessories with waterproof material. CAUTION Wet, contaminated or damaged openings and connections Leakage or damage to the pump! ▷ Clean and cover pump openings and connections as required prior to putting the pump into storage. Sewatec 15 of 96...

  • Page 16: Return To Supplier

    Collect greases and other lubricants during dismantling. 2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Sewatec 16 of 96...

  • Page 17: Description Of The Pump (Set)

    (also with coupling spacer), coupling guard, counter shaft stand, counter shaft, motor stand, belt drive and belt guard Figure 3 EN Pump set with baseplate, coupling Figure 3 ENH (also with coupling spacer) and coupling guard Sewatec 17 of 96...
  • Page 18 Bare shaft pump, soleplate and suction elbow Figure VU Pump set with soleplate and foundation, coupling, coupling guard and suction elbow Figure VGW Pump set with soleplate for pump and motor, support frame, drive lantern, suction elbow and universal-joint shaft Sewatec 18 of 96...

  • Page 19: Designation

    Installation type 4.3 Name plate KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Deutschland 2016 Sewatec D 300 - 400 P-No. 9971423078 / 000100 Q 306,44 l/s H 5,29 m n 983 1/min SNr. 24 15 26 Gew. 1090 kg Fig. 1: Name plate (example)

  • Page 20: Design And Function

    75,0 70,5 69,0 37,0 68,0 65,5 64,5 75,5 71,0 69,5 45,0 68,5 66,5 65,5 77,0 71,5 70,5 Measured at a distance of 1 m from the pump outline (as per DIN 45635 Part 1 and 24) Sewatec 20 of 96...

  • Page 21: Scope Of Supply

    ▪ Weight of the shipping unit base frame with pump and motor: See weight indicated on the base frame. NOTE Some individual components weigh more than 25 kg. Observe the weights indicated (or other applicable documents). For nominal discharge nozzle diameter ≥ DN 100 Sewatec 21 of 96...

  • Page 22: Installation At Site

    3. Drill the holes as specified in the table "Chemical anchor bolt dimensions". Then clean the holes. WARNING Improper handling of mortar cartridge Skin sensitisation and/or irritation! ▷ Wear suitable protective clothing. 4. Insert the mortar cartridges into the drilled holes. Observe the curing times of the mortar cartridges! Sewatec 22 of 96...

  • Page 23: Installing The Pump Set In A Vertical Position

    [mm] [mm] [mm] [mm] [mm] [Nm]  × l M10 × 130 M12 × 160 M16 × 190 M20 × 260 M24 × 300 M30 × 380 5.3 Installing the pump set in a vertical position Fig. 5: Preparing the foundation SW = Width across flats Mounting accessories of the respective manufacturer are required. Sewatec 23 of 96...

  • Page 24: Piping

    ▷ Anchor the pipes in close proximity to the pump and connect them properly without transmitting any stresses or strains. ▷ Observe the permissible forces and moments at the pump nozzles. ▷ Take appropriate measures to compensate for thermal expansion of the piping. Sewatec 24 of 96...

  • Page 25: Permissible Forces And Moments At The Pump Nozzles

    100 1400 1750 1600 2750 1300 950 1200 1050 1850 100-401 E S05 ✓ ✓ 100 1100 1400 1250 2150 1050 950 1200 1050 1850 100-401 F S05 ✓ ✓ 100 1100 1400 1250 2150 1050 950 1200 1050 1850 Sewatec 25 of 96...
  • Page 26 300 2800 3500 3150 5500 1500 1750 2100 3100 2800 3500 3150 5500 1500 1750 2100 3100 300-401 K S05 ✓ ✓ 300 2800 3500 3150 5500 1500 1750 2100 3100 2800 3500 3150 5500 1500 1750 2100 3100 Sewatec 26 of 96...

  • Page 27: Vacuum Balance Line

    Where fluid has to be pumped out of a vessel under vacuum, installing a vacuum balance line is recommended. The following rules apply to vacuum balance lines: ▪ Minimum nominal line diameter 25 mm. ▪ The line extends above the highest permissible fluid level in the vessel. Sewatec 27 of 96...

  • Page 28: Auxiliary Connections

    ▷ Always use suitable venting devices (e.g. vent valve). The following auxiliary connections are available: 1M.2 / 6D 1M.1 10.E.1 / 10.A.1 1M.2/6D 1M.1 Fig. 10: Auxiliary connections: a) Pump with gland packing, b) Pump with mechanical seal Sewatec 28 of 96...
  • Page 29 Lubricant filler opening G 1/2 13 B Lubricant drain G 1/2 For versions with gland packing 10.E.1 Filler opening for barrier fluid G 3/8 10.A.1 Drain hole for barrier fluid G 3/8 For D 80-315 = G 1/2 Sewatec 29 of 96...

  • Page 30: Checking The Coupling Alignment

    5. If alignment is correct, re-install the coupling guard and its footboard, if any. Checking the coupling alignment with a laser tool Coupling alignment may also be checked with a laser tool. Observe the documentation provided by the manufacturer of the measuring instrument. Sewatec 30 of 96...

  • Page 31: Checking The Belt Drive

    2. Check the tension again between ½ hour and 1 hour after initial tensioning. 3. Check the V-belt forces and deflection with a suitable measuring device. The profile and diameter of the smaller pulley are required to determine the correct V-belt tension. Sewatec 31 of 96...

  • Page 32: Installing Pump Sets With Universal-Joint Shaft

    Risk of injury by rotating shafts! ▷ Always operate the pump set with a coupling guard. If the customer specifically requests not to include a coupling guard in KSB's delivery, then the operator must supply one! ▷ Observe all relevant regulations for selecting a coupling guard.

  • Page 33: Motors Without Adjusting Screw

    Risk of injury by rotating shafts! ▷ Always operate the pump set with a coupling guard. If the customer specifically requests not to include a coupling guard in KSB's delivery, then the operator must supply one! ▷ Observe all relevant regulations for selecting a coupling guard.

  • Page 34: Checking The Lubricants

    Install the correct connection for the type of barrier fluid used. (ð Section 5.5, Page 28) 5.12 Electrical connection DANGER Incorrect electrical installation Explosion hazard! ▷ For electrical installation, also observe the requirements of IEC 60079-14. ▷ Always use a motor protection switch for explosion-proof motors. Sewatec 34 of 96...

  • Page 35: Checking The Direction Of Rotation

    Drive and pump running in the wrong direction of rotation Damage to the pump! ▷ Refer to the arrow indicating the direction of rotation on the pump. ▷ Check the direction of rotation. If required, check the electrical connection and correct the direction of rotation. Sewatec 35 of 96...

  • Page 36: Priming And Venting The Pump

    The pump is supplied prepared for the connection of resistance thermometers as an option. Fasten the resistance thermometers at the points indicated at the bearing bracket. Observe the technical literature of the sensor for fastening and electrical wiring. Sewatec 36 of 96...

  • Page 37: Warning And Cut-Out Values

    Within the preferred operating range of 0.7 ≤ Q/Qopt ≤ 1.2 the vibration values of newly commissioned pumps with good system conditions (piping layout, approach flow at the pump, etc.) are below the boundary of zone A to DIN ISO 10816-7, i.e. below 3.5 mm/s rms. Sewatec 37 of 96...
  • Page 38 5 Installation at Site Fig. 19: Wiring of the electrode relay Sewatec 38 of 96...

  • Page 39: Commissioning/Start-Up/Shutdown

    ▷ Always operate the pump within the permissible operating range. WARNING Pump sets with high noise levels Damage to hearing! ▷ Persons must only enter the vicinity of the running pump set if they are wearing protective clothing/ear protection. ▷ See noise characteristics. (ð Section 4.6, Page 20) Sewatec 39 of 96...

  • Page 40: Operating Limits

    Permissible operating pressure exceeded Damage to connections and seals! ▷ Never exceed the operating pressure specified in the data sheet. Table 15: Maximum operating pressure [bar] Size Maximum operating pressure 080 - 315 080 - 317 100 - 315 Sewatec 40 of 96...
  • Page 41 400 - 632 400 - 710 400 - 713 400 - 820 500 - 634 500 - 632 500 - 710 500 - 900 600 - 520 600 - 710 600 - 900 700 - 902 Sewatec 41 of 96...

  • Page 42: Frequency Of Starts

    ▪ If properly stored indoors, the pump set is protected for a maximum of 12 months. New pumps are supplied by our factory duly prepared for storage. ▪ Rotate the shaft of the pump by hand once a month. Sewatec 42 of 96...

  • Page 43: Shutdown

    Risk of injury from moving parts or escaping fluid! ▷ As soon as the work is completed, re-install and re-activate any safety-relevant devices and protective devices. NOTE On pumps/pump sets older than 5 years we recommend replacing all elastomer seals. Sewatec 43 of 96...

  • Page 44: Servicing/Maintenance

    Fluids handled, consumables and supplies which are hot and/or pose a health hazard Risk of injury! ▷ Observe all relevant laws. ▷ When draining the fluid take appropriate measures to protect persons and the environment. ▷ Decontaminate pumps which handle fluids posing a health hazard. Sewatec 44 of 96...

  • Page 45: Servicing/Inspection

    NOTE All maintenance work, service work and installation work can be carried out by KSB Service or authorised workshops. For contact details please refer to the enclosed "Addresses" booklet or visit "www.ksb.com/contact" on the Internet.

  • Page 46: Visual Inspection Through The Inspection Hole

    ▪ Open the drain plug (auxiliary connection 6B). (ð Section 5.5, Page 28) ▪ Collect and dispose of any liquid residues. ▪ Loosen nuts 920.17 at the inspection hole. Remove inspection cover 164.02. ▪ Perform a visual inspection with a lamp or similar. Sewatec 46 of 96...

  • Page 47: Lubrication And Lubricant Change

    Prior to the first re-lubrication, fill the cavities of the bearing bracket in the area to be re-lubricated with grease. ü The pump set remains installed in the piping. 1. Press the grease through lubricating nipples 636.02 / 636.03. Sewatec 47 of 96...
  • Page 48 ▷ Collect and properly dispose of flushing fluid and any fluid residues. ▷ Wear safety clothing and a protective mask if required. ▷ Observe all legal regulations on the disposal of fluids posing a health hazard. Sewatec 48 of 96...
  • Page 49 2. Remove screw plug 903.46 and joint ring 411.46. Then drain off the lubricant. ð Due to the geometry of the discharge cover a small amount of lubricant will remain in the oil reservoir. 3. Fit screw plug 903.46 with joint ring 411.46. Fig. 23: Draining the lubricant Sewatec 49 of 96...
  • Page 50 Lubricant quantity Table 19: Lubricant quantity Bearing bracket size Size Lubricant quantity -500 -630, -710 11,5 Intervals Change the lubricant every 10,000 operating hours, but at least every three years. Sewatec 50 of 96...

  • Page 51: Drainage/Cleaning

    ▷ Drain the pump and release the pump pressure. ▷ Shut off any auxiliary feed lines. ▷ Allow the pump set to cool down to ambient temperature. NOTE An impeller removal tool is required to remove the impeller. Sewatec 51 of 96...

  • Page 52: Preparations For Dismantling

    ▷ Shut off any auxiliary feed lines. ▷ Allow the pump set to cool down to ambient temperature. NOTE After the pump set has been dismantled, the suction casing should be cleaned with water. Suitable protective clothing is recommended. Sewatec 52 of 96...

  • Page 53: Removing The Belt Drive

    Use the lifting lug. 6. Completely undo bolts 901.69 and 901.59 at motor plate 81.33 and remove the motor plate with the motor. 7. Undo screwed connections 901.65, 550.65 and 920.65 and remove the motor from the motor plate. Sewatec 53 of 96...
  • Page 54 Work in the area of the V-belts Injury by moving parts! ▷ Make sure that the pump set cannot be switched on. DANGER Unsecured dismantled components Injury by falling parts! ▷ Secure all dismantled components or assemblies against moving or tipping over. Sewatec 54 of 96...
  • Page 55 7.4.4.2.2 Using pulleys to DIN 2211 ü Dismantling steps 1 to 3 have been completed. 1. Use a puller to remove the pulleys from the shaft. NOTE The puller is not included in the scope of supply. Sewatec 55 of 96...

  • Page 56: Removing The Back Pull-Out Unit

    330, shaft 210 and impeller 230 out of pump casing 101. 5. Place the back pull-out unit in a safe and dry assembly area and secure it against tipping over or rolling away. Sewatec 56 of 96...

  • Page 57: Removing The Impeller

    3. Use a forcing screw to pull off impeller 230. NOTE A forcing screw is required to remove the impeller. The forcing screw is not included in the scope of supply. It can be ordered separately from KSB. Table 20: Forcing screws for pulling off the impeller Size Bearing bracket...
  • Page 58 NOTE The special impeller removal tool is not included in the scope of supply. It can be ordered separately from KSB. 7.4.6.4 Removing the impeller of Sewatec E 200-401 (Ø 373 mm, bearing bracket S06), K 200-401 and K 500-632 412.06 906.01 Fig. 31: Removing the impeller...
  • Page 59 M 125 × 2 M 125 × 2 300 - 630 M 125 × 2 350 - 500 M 125 × 2 M 125 × 2 350 - 501 M 125 × 2 M 125 × 2 Sewatec 59 of 96...

  • Page 60: Dismantling The Mechanical Seal

    600 - 710 M 125 × 2 600 - 900 700 - 902 M 125 × 2 M 125 × 2 7.4.7 Dismantling the mechanical seal 932.03 504.52 525.04 433.02 433.01 Fig. 33: Dismantling the mechanical seal Sewatec 60 of 96...

  • Page 61: Dismantling The Gland Packing

    3. Remove discharge cover 163 with gland packing. 4. Remove packing ring 461.01 and lantern ring 458.01 from the packing chamber. 5. Press neck bush 456.01 out of the discharge cover. 6. Pull shaft protecting sleeve 524.01 with O-ring 412.06 off the shaft. Sewatec 61 of 96...

  • Page 62: Removing Shaft And Rolling Element Bearings

    8. Heat up angular contact ball bearing 320.02 and pull it off shaft 210. 9. Clean all the components and examine them for signs of wear. If required, replace them. Sewatec 62 of 96...

  • Page 63: Removing The Wear Plate (For D Type Impellers Only)

    Bearings Only use specified bearings to DIN 628 (320.02) and DIN 5412 (322.01). Table 22: Bearings Bearing bracket size Angular contact ball Cylindrical roller bearing bearings DIN 5412 (322.01) DIN 628 (320.02) 2x 7315 BG 8 NU 313 2x 7319 BUA NU 416 S07 / S08 2x 7324 BUA NU 324 Sewatec 63 of 96...

  • Page 64: Installing The Shaft And Rolling Element Bearings

    6. Once the angular contact ball bearings have cooled down, coat the shaft thread with an assembly paste (e.g. ALTEMP Q NB 50). 7. Slip on lock washer 931.01. Screw on, tighten and lock locknut 920.21. 8. Completely pack the angular contact ball bearings with lubricating grease. (ð Section 7.2.3.1, Page 47) Sewatec 64 of 96...

  • Page 65: Preparing And Reassembling The Bearing Brackets

    1. Place bearing bracket 330.12 with the flange up in the assembly area. 2. Coat the drilled hole for the shaft seal ring and the bearing seat with a preservative. 3. Press in shaft seal ring 421.02. 4. Grease the annular section with lubricating grease. (ð Section 7.2.3.1, Page 47) Sewatec 65 of 96...

  • Page 66: Installing The Mechanical Seal

    ▪ To prevent any damage to the rubber bellows, place a thin foil (of approximately 0.1 to 0.3 mm thickness) around the free shaft stub. Slide the rotating assembly over the foil into its installation position. Then remove the foil. Sewatec 66 of 96...
  • Page 67 3. Slide mechanical seal 433.02 onto shaft 210. For special mechanical seals with covered spring, tighten the socket head cap screw at the rotating assembly before fitting the impeller. Observe installation dimension "A". Fig. 44: Installation dimension "A" Sewatec 67 of 96...

  • Page 68: Fitting The Gland Packing

    10. Insert O-ring 412.06 in shaft protecting sleeve 524.01. 11. Guide completely packed discharge cover 163 onto shaft 210 and press it to bearing bracket 330.11. 7.5.6 Fitting the impeller Observe the instructions for your type of impeller fastening. Sewatec 68 of 96...
  • Page 69 2. Slip impeller 230 onto shaft 210. 3. Insert disc 550.87, position lock washer 931.02. 4. Screw in hexagon head bolt 901.87. 5. Insert O-Ring 412.03. Then fit impeller hub cap 260.01, screw it in and tighten it with a special wrench. Sewatec 69 of 96...

  • Page 70: Installing The Back Pull-Out Unit

    7 Servicing/Maintenance 7.5.6.3 Impeller of Sewatec E 200-400 (Ø 373 mm, bearing bracket S06), K 350-710, K 500-632 and K 500-640 906.01 412.03 Fig. 48: Fitting the impeller ü The pre-assembly has been completed. ü The assembled bearing bracket is placed in a suitable assembly area with the pump end up.

  • Page 71: Leak Test

    7.5.8.2 Checking and adjusting the gland packing DANGER The temperatures at the gland packing have risen above the permissible limits Explosion hazard! ▷ Gland packings are not approved for use in potentially explosive atmospheres. ▷ Immediately switch off the pump set! Sewatec 71 of 96...

  • Page 72: Mounting The Motor

    1. Fasten the motor to motor plate 81-33 with bolts 901.65, discs 550.65 and nuts 920.65. 2. Screw motor plate 81-33 including motor to motor bracket 890. 3. Screw in height-adjusting elements 901.59 / 550.59. 4. Mount motor bracket 890 on baseplate. Sewatec 72 of 96...

  • Page 73: Fitting The Belt Drive

    Make sure there is a clearance gap between the key and the drilled keyway. 5. Evenly tighten the grub screws or socket head cap screws. 6. Check the tightening torque of the screws after 1/2 to 1 hour. Re-adjust the tightening torque, if required. Sewatec 73 of 96...

  • Page 74: Tightening Torques

    Always quote the following data when ordering replacement or spare parts: ▪ Order number ▪ Order item number ▪ Consecutive number ▪ Type series ▪ Size ▪ Material variant ▪ Seal code ▪ Year of construction Sewatec 74 of 96...

  • Page 75: Recommended Spare Parts Stock For 2 Years' Operation To Din 24296

    ▪ Shaft protecting sleeve ▪ Lantern ring Packing cord (4 rings) 100 % ✘ Sealing elements (set) 150 % ✘ Keeping a stock of wear parts and replacement parts is recommended also during the warranty period. Sewatec 75 of 96...

  • Page 76: Trouble-Shooting

    If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump delivers insufficient flow rate B Motor is overloaded...
  • Page 77 8 Trouble-shooting C D E F G H Possible cause Remedy - Density or viscosity of the fluid handled Contact KSB. ✘ is higher than stated in the purchase order. ✘ ✘ - Speed is too high. Reduce speed, request particulars.

  • Page 78: Related Documents

    Number of belts Pump Motor [mm] [Qty] 4/57 D 080 - 315 (IEC 225 S - 250 M) D 080 - 317 K 100 - 400 100 - 401 D 150 - 400 K 150 - 400 Sewatec 78 of 96...
  • Page 79 (IEC 250 M - 315 M) K 300 - 500 with S06 (IEC 225 S - 315 M) K 350 - 500 mit S06 K 350 - 500 mit S07 K 350 - 501 mit S06 K 350 - 503 Sewatec 79 of 96...

  • Page 80: Mass Moments Of Inertia

    100 mm (SPA - 5 grooves) [rpm] [kgm [kg] [kgm [kg] [mm] 0,0024 3000 0,0029 3000 0,0038 3000 0,0048 3000 0,0059 3000 0,0075 0,014 3000 0,0097 0,017 3000 0,013 0,021 3000 0,018 0,028 3000 0,034 3000 0,030 0,044 3000 0,055 3000 Sewatec 80 of 96...
  • Page 81 [kg] [mm] 0,034 0,07 10,5 3000 0,089 12,2 3000 0,048 0,11 3000 0,17 19,5 3000 0,068 0,21 22,5 3000 0,097 0,23 2700 0,16 0,34 2700 0,163 0,48 25,5 2200 0,244 0,57 31,5 1900 Without locking sleeve Sewatec 81 of 96...

  • Page 82: General Assembly Drawings/Exploded Views With List Of Components

    9 Related Documents 9.3 General assembly drawings/exploded views with list of components 9.3.1 General assembly drawing – Sewatec with bearing brackets S05, S06, S07, S08 903.07 411.07 903.03 411.03 412.35 920.01 902.01 903.90 320.02 411.90 412.11 636.02 636.03 412.02 914.18 932.01...

  • Page 83: General Assembly Drawing - Sewatec With Bearing Brackets S05, S06, S07, S08, Underfloor Installation, Universal-Joint Shaft

    9 Related Documents 9.3.2 General assembly drawing – Sewatec with bearing brackets S05, S06, S07, S08, underfloor installation, universal-joint shaft 901.18 320.02 931.01 920.21 940.02 920.11 500.32 550.23 421.02 932.02 914.24 500.31 550.24 932.01 330.12 914.18 412.02 421.01 903.90 433.01 411.90...
  • Page 84 940.02 500.31/.32 Ring Only for Sewatec K 100-400, F, K 100-401, D, K 150-400, D 150-401, K 150-403, K 150-503, K 151-401, K 151-403, K 200-330, D 200-400, K 200-402, K 200-403, K 200-502, K 200-503 Not for universal-joint shaft.

  • Page 85: General Assembly Drawing – Sewatec With Bearing Brackets S09, S10

    9 Related Documents 9.3.3 General assembly drawing – Sewatec with bearing brackets S09, S10 421.02 940.02 920.21 931.01 320.02 901.11 550.11 500.32 160.02 330.12 932.02 513.01 932.03 500.31 932.01 322.01 421.01 412.02 914.53 433.01 904.01 914.52 330.11 433.02 903.90 902.15 412.06...
  • Page 86 Rolling element bearings 904.01 Grub screw 322.01 Radial roller bearing 914.18/.52/.53/.87 Hexagon socket head cap screw 330.11/.12 Bearing bracket 920.01/.15/.17/.21 411.01/.02/.07/.22/.46/.90 Joint ring 931.01 Lock washer 412.02/.03/.05/.06/.11/.24/.25/.26 O-ring 932.01/.02/.03 Circlip /.35 421.01/.02 Lip seal 940.01/.02 433.01/.02 Mechanical seal Sewatec 86 of 96...

  • Page 87: Detailed Views

    Table 36: List of components Part No. Description Part No. Description 13-6 Casing insert Casing wear ring Impeller wear ring 914.12 412.34 914.10 550.23 914.24 Fig. 58: D impeller Only for Sewatec 100-401 and 200-400 Not for Sewatec 100-401 Sewatec 87 of 96...
  • Page 88 914.10/.12/.24 Hexagon socket head cap screw 9.3.4.2 Impeller fastening 260.01 550.87 901.87 931.02 412.03 Fig. 59: Impeller fastening for bearing brackets S06, S07 and S08, except Sewatec size 500-632 Table 38: List of components Part No. Description Part No. Description 260.01 Impeller hub cap 901.87...
  • Page 89 Inspection cover 902.17 Stud 412.05 O-ring 920.17 550.04 Disc 9.3.4.5 Lubricant, bearing brackets S09 and S10 903.91 411.91 Fig. 62: SD Table 41: List of components Part No. Description Part No. Description 411.91 Joint ring 903.91 Screw plug Sewatec 89 of 96...

  • Page 90: Exploded View Of Sewatec With Mechanical Seal

    9 Related Documents 9.3.5 Exploded view of Sewatec with mechanical seal 903.90 411.07 903.07 920.01 412.04 411.90 164.02 902.01 636.02 550.04 900.02 411.03 920.17 330.11 932.01 903.03 322.01 500.31 421.01 504.02 433.01 412.11 412.24 411.01 903.01 636.03 932.03 411.46 411.22 903.46...

  • Page 91: Exploded View Of Sewatec With Gland Packing

    9 Related Documents 9.3.6 Exploded view of Sewatec with gland packing 636.02 920.01 902.01 903.07 411.07 412.04 164.02 550.04 900.02 932.01 920.17 322.01 411.03 500.31 903.03 914.18 330.11 920.02 411.22 902.02 461.01 461.01 452.01 636.03 903.16 411.01 525.01 454.01 903.01 411.16...

  • Page 92: Eu Declaration Of Conformity

    10 EU Declaration of Conformity 10 EU Declaration of Conformity KSB SE & Co. KGaA Manufacturer: Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Sewabloc, Sewatec KSB order number: ....................▪ is in conformity with the provisions of the following Directives as amended from time to time: –...

  • Page 93: Certificate Of Decontamination

    We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with the relevant legal provisions....................................Place, date and signature Address Company stamp Required fields Sewatec 93 of 96...
  • Page 94 Causes and remedies 76 Warranty claims 7 Fluid handled Density 42 Frequency of starts 42 Impeller type 19 Installation Installation on a foundation 22 Installation at site 22 Intended use 10 Key to safety symbols/markings 9 Maintenance 45 Misuse 10 Operating limits 40 Order number 7 Other applicable documents 7 Sewatec 94 of 96...
  • Page 96 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...

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