Parker SAT Series Service Manual

Parker SAT Series Service Manual

Single acting hydraulic telescopic cylinder

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Single Acting Hydraulic
Telescopic Cylinder
SAT Series Service Manual

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Summary of Contents for Parker SAT Series

  • Page 1 Single Acting Hydraulic Telescopic Cylinder SAT Series Service Manual...
  • Page 2 PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from the Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or system in the current product catalog.
  • Page 3: Table Of Contents

    Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Table of Contents SAT Series Service Manual Table of Contents Genuine Replacement Service Rebuild and Ring Kits Servicing 6-11 Installing New Rebuild Kit 12-15 Hydraulic Oil Recommendations Safety Precautions for SAT Cylinders 17-18...
  • Page 4 Place control valve in the “Lower” position to assure that all pressure has been relieved from the cylinder. Repair Kits For Standard Parker Single-acting, Dump Body Cylinders. SAT Rebuild Kits Contains Symbol 1, 2, 3, 5, 6 & 8 Part Number...
  • Page 5 Place control valve in the “Lower” position to assure that all pressure has been relieved from the cylinder. Ring Kits For Standard Parker Single-acting, Dump Body Cylinders. SAT Ring Kits Contains Symbol 4, 7, 9 & 10 Ring Kit Number...
  • Page 6: Servicing

    Ring Kits. (See pages 4 and 5 for kits and diagrams). Recommended Tools The following tools are recommended for servicing the SAT series cylinders to make servicing easier, safer, and minimize the chances of damaging any of the cylinder components.
  • Page 7 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Servicing SAT Series Service Manual Disassembling the Cylinder Before disassembling the cylinder, inspect each cylinder sleeve for any sign of gouges, scratches, dents, bulges, or corrosion. If any of these conditions exist, contact the factory for additional repair parts or repair instructions.
  • Page 8 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Servicing SAT Series Service Manual Remove the End Cap. See Fig 3 & Fig 4 Use 9/16" socket and wrench to remove (6) 3/8" bolts from end cap. Slide the end cap retainer plates toward center of cylinder and pull out.
  • Page 9 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Servicing SAT Series Service Manual Remove all nested stages from the main cylinder barrel Remove the Plunger assembly and all other moving stages from the main barrel by threading the 5/8-11 lifting eye into the bottom of the plunger and pulling all the nested stages out of the main barrel.
  • Page 10 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Servicing SAT Series Service Manual Remove OD Wear Rings and Sleeve Stop Rings, ID wear rings, ID stop rings, wipers, and rod seals. Remove Sleeve Stop Rings from all sleeves and plunger using the lock ring washer pliers.
  • Page 11 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Servicing SAT Series Service Manual Remove ID Wipers, ID Wear Rings, ID stop rings and Rod Seals. Be careful not to damage grooves when removing components. See Fig. 10. ID SLEEVE ID WEAR...
  • Page 12: Installing New Rebuild Kit

    ID wear ring grooves. Also apply to the OD wear band grooves Apply Parker Lube-A-Cyl grease or equivalent to the OD and ID wear bands, Metallic wear band, rods seals, and wiper seals.
  • Page 13 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Installing New Rebuild Kit SAT Series Service Manual Install Sleeve OD Stop Rings on the sleeves and plunger using the lock ring washer pliers. See Fig. 12. METALLIC SLEEVE END Figure 12 WEAR BAND...
  • Page 14 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Installing New Rebuild Kit SAT Series Service Manual Install sleeves and plunger into cylinder main barrel. Lubricate the seals and sleeve/plunger with hydraulic oil before installing into main barrel. Install the 1st sleeve (largest moving stage) into the cylinder main barrel. The sleeve will meet resistance when it gets to the seals.
  • Page 15 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Installing New Rebuild Kit SAT Series Service Manual Testing Rebuilt Cylinder in truck. Install cylinder on truck, making sure to follow all safety requirements specified by truck manufacturer. Make sure all pins are fully secured Grease the pins.
  • Page 16: Hydraulic Oil Recommendations

    Hydraulic Oil Recommendations Hydraulic Oil Recommendations SAT Series Service Manual All cylinder parts, with the exception of a few items, are lubricated by the hydraulic oil in the circuit. Particular attention must be paid to keep the oil in the circuit clean. Whenever there is a hydraulic component failure (cylinder, pump, valve), and there is a reason to feel that metal particles may be in the system, the oil must be drained, the entire system fl...
  • Page 17: Safety Precautions For Sat Cylinders

    Catalog HY18-0060-M1 Safety Precautions for Single-Acting Telescopic Cylinders Safety Precautions for Single-Acting Telescopic Cylinders Safety Precautions for SAT Cylinders SAT Series Service Manual WARNING! WARNING! Telescopic cylinders commonly installed on dumping vehicles are devices intended to Telescopic cylinders commonly installed on dumping vehicles are devices intended to provide only a lifting force.
  • Page 18 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Safety Precautions for Single-Acting Telescopic Cylinders Safety Precautions for SAT Cylinders SAT Series Service Manual Safety Precautions for Single-Acting Telescopic Cylinders WARNING! WARNING! Shock pressure can cause severe injury or death and/or damage to the unit and cylinder.
  • Page 19: Storage And Installation

    INSTALLATION ·Cleanliness is an important consideration, and Parker cylinders are shipped with the ports plugged to protect them from contaminants entering the ports. These plugs should not be removed until the piping is to be installed. Before making the connection to the cylinder ports, the piping should be thoroughly cleaned to remove all chips or burrs which might have resulted from threading or fl...
  • Page 20: Cylinder Safety Guide

    See the Company publication for the product being considered or used, or call 1-847-298-2400, or go to www.parker.com, for telephone numbers of the 2.4 Cylinder Mountings – Some cylinder mounting configurations may have appropriate technical service department.
  • Page 21 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Cylinder Safety Guide SAT Series Service Manual 3.1.2 – Cylinders operating in an environment where air drying materials Rod seal leakage could also be traced to bearing wear. If clear- are present such as fast-drying chemicals, paint, or weld splatter, or ance is excessive, replace rod bearing and seal.
  • Page 22 Engineering Data The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors (“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order for any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance of this offer.
  • Page 23 Single Acting Hydraulic Telescopic Cylinder Catalog HY18-0060-M1 Notes SAT Series Service Manual WARNING: This product can expose you to chemicals including Lead and Lead Compounds which are known to the State of PROP 65 WARNING California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov...
  • Page 24: Cylinder Division

    09/22 / Catalog HY18-0060-M1 Parker Hannifin Corporation Cylinder Division 500 South Wolf Road Des Plaines, IL 60016 phone (847) 298-2400 fax (800) 892-1008 www.parker.com/cylinder...

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