Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Parker Helac PowerTilt Series
Summary of Contents for Parker Helac PowerTilt Series
- Page 1 PowerTilt Series Service and Repair Manual...
-
Page 2: Table Of Contents
End Cap and Lock Ring Installation ......................48 Cross Port Relief Valve Installation ......................49 Standard Pin-on Coupler Installation ......................50 Post Assembly Testing and Greasing ..........................54 Offer of Sale Offer of Sale ............................56 Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 3: Product Overview
(TT, TTB and TBB series) please contact your local PowerTilt is ideal for performing everyday tasks, or dealer or Parker-Helac's Service Department at completing jobs that haven't been tried. Thousands 1-800-797-8458 (US and Canada) or email at of contractors worldwide have come to rely on cylsaleshelac@support.parker.com. - Page 4 (29,380) (37,280) (49,720) * Weights may vary depending on model size. Approximate weights for PTA and PTB Series do not include mounting brackets or couplers. ** Actual rotation may vary slightly. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 5: Operation Technology
Applying pressure to the opposite port will return the piston and shaft to their original starting positions. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 6: General Safety Guidelines
Abusing repair or maintenance of this product, contact the product and/or using it for purposes for your local dealer or Parker Hannifin Corporation's which it was not intended can expose the Service Department for assistance. -
Page 7: Product Identification
General Safety Guidelines Important Notice Be sure to post the warning decal provided by Parker Hannfin to the cab of the carrier machine. Parker Hannifin Corporation does not assume any responsibility beyond the design and performance of its construction equipment attachment products. -
Page 8: Installation And Maintenance
5. Curl the bucket cylinder until the PowerTilt and dipper holes align and install the bucket pivot pin. Rotate the pins as necessary and install the required retainers. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 9 Proper adjustment will make it easier to align the mounting pins when changing buckets. Attachment Mounting Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 10: Hydraulic Requirements And Plumbing
* Most PowerTilt models are manufactured with four ports: two ports (P1) and two ports (P2). The majority of all PowerTilts delivered to North American customers incorporate SAE port connections. PowerTilts delivered to customers outside of North America incorporate BSPP port connections. ** PowerTilts are equipped with factory-installed integral cross port relief valves. *** Suggested oil flows will yield a speed of 6 seconds at the low end and 2 seconds at the high end, stop to stop. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 11 PowerTilt or machine. Verify proper hose routing for all possible positions of the PowerTilt and all attachments, which are to be used with the PowerTilt. Repair any oil leaks immediately. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 12 PowerTilt Tilting Coupler HY34-1410 Installation and Maintenance PowerTilt Series Service & Repair Manual Hydraulic Requirements and Plumbing Suggested Hose Routings Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 13: Maintenance
3. Inspect the PowerTilt for loose, worn or damaged components and replace or repair immediately. 4. Mounting pins should be greased upon installation and thereafter according to the equipment manufacturer's instructions. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 14: Adjusting Endplay
The end-cap can be tightened a total of ½ turn safely before the thrust washers should be replaced. Tightening beyond ½ turn could cause the end cap to gall to the shaft. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 15 PowerTilt again. Neglecting to do so poses the risk that the shaft might rotate in relation to the end cap and the adjusted torque changes, when the Powertilt is operated. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 16 PowerTilt. Bleed the air out of the PowerTilt and check the hydraulic oil level in the tank. A low oil level in the hydraulic tank can introduce air into the oil. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 17: Troubleshooting Guide
Relief valve is opening from machine Check relief pressure, and if within when stalled. pressure. range, reduce the pressure from the machine to below relief pressure setting. See page 10 for pressure settings. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 18: Tools
7. Hex wrenches preference. 8. Large socket wrench 9. Plastic or rubber mallet 10. Plastic mandrel 11. Pry bar 12. Safety glasses 13. Threaded bolts 14. Torque wrench All fasteners are metric. NOTICE Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 19: Drawings
PowerTilt Tilting Coupler HY34-1410 Drawings PowerTilt Series Service & Repair Manual PT Assembly Drawing SEE PAGE 20 SEE PAGE 20 Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 20 PowerTilt Tilting Coupler HY34-1410 Drawings PowerTilt Series Service & Repair Manual PT Assembly Drawing Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 21 PowerTilt Tilting Coupler HY34-1410 Drawings PowerTilt Series Service & Repair Manual PTA Assembly Drawing SEE PAGE 20 Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 22 PowerTilt Tilting Coupler HY34-1410 Drawings PowerTilt Series Service & Repair Manual PTB Assembly Drawing SEE PAGE 20 Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 23: Piston Drawings
PowerTilt Tilting Coupler HY34-1410 Drawings PowerTilt Series Service & Repair Manual PT Piston Drawing Service normally not required. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 24: Exploded View
Drawings PowerTilt Series Service & Repair Manual PT Exploded View Housing with integral ring gear Lock ring End cap Shaft mounting screws Plate washer Piston sleeve assembly Shaft Standard pin-on coupler Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 25: Parts List
552245 898674 2012 2017 S66664 HE1064 HE1064 2015 2015 S/N has no relation to model size. Need to know model size. A14485 A98431 2018 2018 B8591 B16516 2019 2019 Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 26 Grade 10.9) 64320 **Dowel Pin Retainer Wire Lock Ring Set Screw (SHSS; M12- 9601008 1.75-020, half-dog Grd 10.9) 949020 / Cross-port Relief Valve Cartridge 949105 **Items included in seal kit Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 27 2013 2014 S/N has no relation to model size. Need to know model size. A10902 A98531 2018 2018 B1533 B19173 2018 2019 63787 T71986 T73413 2003 2005 TT-07 seal kit used Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 28 M16-2.00-045 Grade 10.9) Jam Nut (M16-2.00 thin 9511002 Grade 10.9) Lock Ring Set Screw (M16-2.00- 9601009 030, Grd 10.9) 949020 / Cross-port Relief Valve Cartridge 949105 **Items included in seal kit Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 29 Need to know model size. B1988 B25462 2018 2019 HE1009 HE1062 2013 2013 Odd numbers: 3073, 3074, 307533726, 112578, 112579, 112581, 112582 S63092 T81148 T81945 2003 2004 TT-08 seal kit used Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 30 S/N has no relation to model size. Need to know model size. B2027 B24932 2018 2019 HE1004 HE1050 2013 2013 T91370 T92151 2003 2005 TT-09 seal kit used 62506-H Also fits all TT/TTB/TBB-09 models Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 31 2018 A16108 A92194 2018 2018 S62104 S/N has no relation to model B5223 B27121 2019 2019 size. Need to know model size. HE1001 HE1052 2013 2013 Also fits all TT/TTB/TBB-10 models. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 32 T111106 2005 2012 designates model size. 555448 900826 2012 2018 S67897 S/N has no relation to model A11037 A88662 2018 2018 size. Need to know model size. B16654 B16737 2018 2019 Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 33 552259 898956 2012 2017 S62110 A42213 A92175 2018 2018 S/N has no relation to model B5245 B25009 2018 2019 size. Need to know model size. Also fits all TT/TTB/TBB-12 models Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 34: Disassembly
1. Housing with integral ring gear 2. Shaft 3. Piston sleeve assembly Secure product to work bench. 4. End cap 5. Lock ring 6. Standard pin-on coupler Make sure work area is clean. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 35: Product Inspection
2. When removing the standard pin-on coupler or torque foot (6.1) and idler foot (6.2), remove the shaft mounting screws (104). 4. Unthread and remove the lock ring screws (120). Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 36 6. Insert threaded bolts into the lock ring (05) and pull straight out. There is an alignment dowel pin NOTICE (105) between the shaft and the torque foot (6.1) to prevent sliding. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 37: End Cap, Lock Ring And Cross Port Relief Valve Removal
(02) using two bolts and a pry bar. 4. Remove the thrust washer (344) from the end cap (04) or the housing collar. 2. Remove the lock ring O-ring (239) from the shaft. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 38: Shaft Removal
“V” of the helical gearing. Piston sleeve timing marks are best seen when the splined end of the piston sleeve is flush with the ring gear inside the housing. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 39: Piston Sleeve Assembly Removal
2. Using a rubber or plastic hammer and mandrel, gently tap the piston sleeve assembly (03) to disengage the O.D. gear teeth from the housing ring gear teeth inside the housing bore. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 40: Seal And Bearing Removal
I.D. and/or O.D. of the piston sleeve assembly (03). 2. Remove the grease fittings (122), grease relief covers (107) and grease reliefs (123). Replace all seals, bearings and NOTICE thrust washers (344) as required. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 41: Component And Timing Mark Inspection
3. Locate the timing marks on the shaft (02), piston sleeve assembly (03) and housing ring gear (1.4). Re-mark with a permanent marker or paint stick if needed. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 42: Assembly
1. First install the O.D. exclusion seal (237). Replace all seals, bearings and NOTICE thrust washers (344) as required. The exact location and number of NOTICE seals or bearings used varies by product model. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 43 3. Next install the O.D. pressure seal (238) with the lip facing inboard toward the hydraulic pressure. 4. Then install the wear guides (340, 341) in the wide groove of the end cap (04). Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 44 2. For product models with cup and/or T-seals, install the seals on the O.D. and I.D. (234, 235) of the piston sleeve assembly. Note that the lips are facing away from each other on models with cup seals. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 45 1. First install the exclusion seal (237) onto the shaft (02). 4. Now install the wear guides (340, 341). 2. Lightly coat both sides of the thrust washer (344) with Lithium grease and install onto the shaft (02). Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 46: Piston Sleeve Installation
2. Carefully slide the piston sleeve assembly (03) into the housing (01). Gently tap the piston to compress the seals through the housing chamfer. Continue tapping until the piston sleeve contacts the housing ring gear (1.4). Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 47: Shaft Installation
(03), carefully aligning the timing marks on the shaft with the piston (03). Take care not to damage the I.D. piston seals (204, 205) with the threaded end of the shaft. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 48: End Cap And Lock Ring Installation
3. Using a pry bar, continue to rotate clockwise and tighten until the thrust washer (344) makes contact with the housing (01) collar. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 49: Cross Port Relief Valve Installation
1. Reinstall the cross port relief valve (413) with Loctite 242 and install into the end of the new O-rings and back up rings and torque to shaft (02) and torque to 305 Nm. 60 Nm. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... -
Page 50: Standard Pin-On Coupler Installation
2. Then using a pry bar, rotate the shaft until marks. Then install and tighten two screws the torque foot (6.1) mounting surface is into the lock ring (05) to lock the end cap (04) horizontal. and shaft (02) together. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 51 (05) and the outside of the end cap (04) with waterproof grease. 4. Install the alignment dowel pin (105) into the torque foot (6.1) if it is not already in place. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 52 8. Next install the lock ring (05) using two threaded bolts as handles. 9. Coat the lock ring screw (120) threads with Loctite 242, install and torque per the Fastener Torque Chart on Page 42. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 53 630 +/- 20 68 +/- 2 M30 x 3.50 2150 +/- 41 1253 +/- 34 * All Shaft mounting screws are Grade 12.9 / All Lock Ring screws are Grade 10.9. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 54: Post Assembly
3. Cycle the PowerTilt slowly and re-grease as necessary. During testing, it is recommended the PowerTilt be cycled 20 to 30 times to check for leaks and the proper degrees of rotation. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA... - Page 55 5. Test at Port P2 using the same procedure. 6. If test pressure does not meet specification, the valve must be replaced. If piston seal leakage is suspected, relief port test plugs are available from the factory. Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
-
Page 56: Offer Of Sale Offer Of Sale
PowerTilt Series Service & Repair Manual The items described in this document and other documents and descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors (“Seller”) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order for any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance of this offer. - Page 57 PowerTilt Tilting Coupler HY34-1410 PowerTilt Series Service & Repair Manual Notes Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 58 PowerTilt Tilting Coupler HY34-1410 PowerTilt Series Service & Repair Manual Notes Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 59 PowerTilt Tilting Coupler HY34-1410 PowerTilt Series Service & Repair Manual Notes Parker Hannifin Corporation Helac/Cylinder Division www.parker.com/helac Enumclaw, Washington USA...
- Page 60 3/22 / HY34-1410 Parker Hannifin Corporation Helac/Cylinder Division 225 Battersby Avenue Enumclaw, WA 98022 USA phone (360) 825-1601 fax (360) 825-1603 www.parker.com/helac...
Need help?
Do you have a question about the Helac PowerTilt Series and is the answer not in the manual?
Questions and answers