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Summary of Contents for Hardi MERCURY 2000
- Page 1 ARROW / MERCURY AXIAL - CENTRIFUGAL Original Instruction book 67025202-100 - Version 1.00 GB - 04.2011 www. hardi-es.com...
- Page 2 In the event of any conflicts, inaccuracies or deviations between the English original and other languages the English version shall prevail. Since it is ILEMO-HARDI S.A.U. policy to continually improve our products, we reserve the right to make changes in the design, accessories, specifications and maintenance instructions at any time and without notice.
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Page 3: Table Of Contents
Table of Contents 1 - EC Declaration EC Declaration of Conformity ........................5 2- Safety Operator safety .............................7 Symbols ............................................7 Precautions ..........................................7 3 - Description General information ..........................9 Overview ............................................. 9 Overview ..........................................10 Using the mistblower ....................................... 10 Roadworthiness ........................................ - Page 4 Table of Contents Clutch ............................................26 Equipment ............................27 Ring drawbar .......................................... 27 Fork drawbar .......................................... 27 Articulated drawbar ......................................27 HD articulated drawbar ....................................27 Turnable drawbars, small orchard tractors ............................28 Axles ............................................28 Brakes ............................................28 Light kit ............................................29 Wedges .............................................
- Page 5 Table of Contents Drain valve ..........................................46 Fast filling device ......................................... 46 TurboFiller rinsing ....................................... 48 MC/2 operating unit ......................................49 BKC/2 operating unit ......................................50 SV/2 operating unit ......................................51 Cleaning ...............................52 General information ......................................52 Cleaning and maintaining the filters ..............................52 Cleaning the tank and liquid system ..............................
- Page 6 Table of Contents Tare weight ..........................................71 TURBINE dimensions and weight ......................72 Dimensions ..........................................72 Tare weight ..........................................72 Conversion factors (SI to Imperial) ................................73 Specifications ............................74 Pump model 363/7 ......................................74 Pump model 363/10 ......................................74 Pump model 463/10 ......................................74 Filters and nozzles ......................................
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Page 7: Ec Declaration
1 - EC Declaration EC Declaration of Conformity Manufacturer: ILEMO HARDI S.A.U. Poligono El Segre, 712, 713 25080 Lleida SPAIN declares the following product(s): MERCURY AXIAL - CENTRIFUGAL ARROW AXIAL - CENTRIFUGAL - was manufactured in conformity with the applicable provisions of the Directive 2006/42/EC on machinery, and... - Page 8 1 - EC Declaration...
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Page 9: 2- Safety
Read and fully understand this instruction book before using the equipment. It is also equally important that other operators of the equipment read and understand this book. If you do not fully understand any part of this instruction book after reading it, please contact your HARDI distributor for further information before using the equipment. - Page 10 2- Safety Service € Always pressure test with clean water before filling with chemicals. Do not remove the hose if the machine is turned € DANGER! Do not exceed the maximum recommended r.p.m. € Rinse and wash out the equipment after use and before servicing. €...
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Page 11: Description
3 - Description General information Overview 1. Main tank 6. Main tank lid 2. Clean water tank 7. Front and side level indicators 3. Suction filter 8. Pump 4. Operating unit 9. Rinse tank 5. Drawbar 10. Step... -
Page 12: Overview
Using the mistblower The HARDI MERCURY mistblower is designed for applying crop protection chemicals. The equipment should only be used for this purpose. The mistblower must not be used for any other purpose. If there is no special regulations requiring operators to be certified, you must have received the appropriate training for correctly spraying crops and safely handling chemicals to avoid unnecessary risks to persons and the environment while spraying. -
Page 13: Identification Plate
3 - Description Identification plate The identification plate is located on the front right-hand side of the machine and is riveted to the chassis. It indicates the make, model, serial number, and date of manufacture. The serial number is also engraved onto the chassis. The number is found above the identification plate, as indicated in the photograph. -
Page 14: Fluid Circuit
3 - Description Fluid circuit Diaphragm pump This robust, low-pressure pump contains 6 diaphragms. It is lubricated exclusively with oil. This type of pump is self-priming and can run dry for an infinite amount of time. The models are 363/7 - 140 l/min, 363/10 - 194 l/min or 463/10 - 263 l/min General information - MANIFOLD system If the machine includes a rinse tank, it is fitted with MANIFOLD valves. -
Page 15: Blue Valve - Blue Disc = Return Valve
3 - Description Blue valve – Blue disc = Return valve Towards agitation Towards the suction pump The position of the return MANIFOLD valve determines where the excess flow from the fluid circuit goes. When the arrow on the handle points to a symbol, the excess fluid will be fully sent towards that function (the example shows agitation). -
Page 16: Circuit Diagram
HLC circuit The low-pressure fluid circuit is called HLC (Hardi Liquid Circuit). It can only be combined with diaphragm pump models. It includes a 19Ø pressure hose, pressure filters and a range of plastic fittings. The safety valve is 20 bar. -
Page 17: Pressure Manifold
3 - Description Pressure manifold This steel part is located at the front of the machine, beside the control unit. Agitation, tank flushing (according to model) and the powder mixer are activated from this manifold using the ball check valves. It also includes a free ball check valve for connecting the spray gun and the safety valve of the pressure circuit. -
Page 18: Filters
3 - Description Filters The suction filter captures impurities in the fluid from reaching the pump. It is located on the left side of the front of the mistblower, beside the pump. The pressure filters are assembled on the back of the chassis, just behind the blower unit. These filters are assembled as standard on all models. -
Page 19: Agitator
3 - Description Agitator There is a trumpet-type agitator at the back and on each side inside the tank. These agitators are activated by one of the ball check valves in the pressure manifold. In the inner housing (A), they include a 2.5 mm diameter restrictor as standard. -
Page 20: Rinse Tank
3 - Description TurboDeflector valve This TurboDeflector valve activates the Vortex flushing of the TurboFiller. Lift the lever to lock it in open position for continuous liquid rotation in the hopper. Start TurboDeflector Chemical Container Rinsing lever The upper lever is used for two purposes: When the TurboFiller lid is open: For rinsing empty containers. -
Page 21: Axial Blower Units
WARNING! The blower units are the most dangerous part of the machine. Do not attempt to alter any of its components without checking with your nearest distributor first. Manipulating blower units to change their characteristics should only be carried out by qualified personnel that has been expressly authorised by HARDI INTERNATIONAL A/S. -
Page 22: Air Flow Of Axial Blower Units
3 - Description Air flow of axial blower units Blower unit Speed Gear ratio Blade angle Power Flow SF60 1st low 1 - 3.4 35º 30 kW 47000 m3/h 40º 32 kW 53000 m3/h 45º 36 kW 58000 m3/h 2nd. high 1 - 4.4 35º... -
Page 23: Fan
35º, giving significant savings in power consumption. Varying the angle of the blades is a specialist job. Please contact your HARDI dealer if modification is required €... -
Page 24: Sf65 And Sf85 Duo Air Kits
3 - Description SF65 and SF85 DUO air kits This type has a stainless steel deflector that is extremely corrosion- resistant. It takes advantage of the the air lost at the top of a conventional mistblower to treat trees that are higher than a standard mistblower. -
Page 25: Centrifugal Blower Units
WARNING! The blower units are the most dangerous part of the machine. Do not attempt to alter any of its components without checking with your nearest distributor first. Manipulating blower units to change their characteristics should only be carried out by qualified personnel that has been expressly authorised by ILEMO-HARDI S.A.U. -
Page 26: Air Flow Of P540, P540D And Hf60 Centrifugal Blower Units
3 - Description Air flow of P540, P540D and HF60 centrifugal blower units Blower unit Speed Gear ratio Turbine diameter Power Flow P540 1st low 1 - 5.7 540 mm 25 kW 8000 m3/h 2nd. high 1 - 6.6 540 mm 28 kW 11000 m3/h Blower unit... -
Page 27: Gearbox
3 - Description Gearbox The P540, P540D, HF540 and HF540D blowers have a two-speed gearbox with neutral position. The gear ratio is slightly different between the D- and HF-versions. Upper pos: High speed Middle pos.: Neutral Lower pos.: Low speed The HF600 blower unit includes a 2-speed gearbox with neutral position. -
Page 28: Hf600 Turbine
3 - Description HF600 turbine The HF600 centrifugal blower unit has a 600 m aluminium turbine. It is designed with a double turbine only. The position of the blades in this type of turbine is fixed. Their angle cannot be changed like in axial fans. The turbines are allowed to turn at a maximum of 540 r.p.m. -
Page 29: Equipment
3 - Description Equipment Ring drawbar This is attached near the tractor’s rear axle. Before engaging the tractor PTO (Power take-off ), make sure the drawbar pin is firmly in place and secured, and that the tractor’s wheels do not touch the mistblower when turning. -
Page 30: Turnable Drawbars, Small Orchard Tractors
3 - Description Turnable drawbars, small orchard tractors The turnable drawbars, model X and Y are fitted under the rear axle of the tractor, a common arrangement on smaller fruit orchard models of tractors. Important that the two stop bolt are tighten up, to avoid slack €... -
Page 31: Light Kit
3 - Description Light kit The kit is built into the polyethylene air jet in axial fans, protecting it from blows (A). Connection is done using a universal 7-pole plug that connects to the tractor light socket. The light kit includes a complete set of reflectors (front, side and rear) The light for the licence plate is located in the bumper (B). -
Page 32: B20 And B30 Booms
3 - Description B20 and B30 booms Either a pneumatic or hydro-pneumatic system can be fitted. The structure is the same in both assemblies. The B20 boom has been designed to treat two complete rows and the B30 for two or three complete rows. -
Page 33: Hydropneumatic Spray System
3 - Description There are two Paraflow models, which cannot be used together, according to the bar type and assembly requested for the machinery: Paraflow tube with 4 in-line atomizers Paraflow tube with 6 in-line atomizers μ ATTENTION! Ceramic nozzles are used for the standard pneumatic system and the paraflow system. -
Page 34: Cannon
3 - Description Cannon Spout types Model L is made of polyesther and is fitted only to single turbine machines. It contains a 4 BI-JET nozzle holders that include two turbulence nozzles on each one. Apart from these nozzles, it is also fitted with three adjustable nozzles on the outside of the outlet, enabling surrounding vegetation to be correctly treated. -
Page 35: Starting Up
4 - Starting up General information Unloading the mistblower from the truck When unloading the mistblower from a van or truck with the aid of a hoist or crane, use the lifting points shown in the illustration, and make sure that the straps or cords used for the purpose are strong enough. €... -
Page 36: Mechanical Connections
4 - Starting up Mechanical connections Adjusting the drawbar length 1. Place the jockey wheel in the position indicated in the photo. 2. Loosen the three bolts (A), located in the area where the drawbar is connected in the chassis. 3. -
Page 37: Connecting The Articulated Drawbar
4 - Starting up Connecting the articulated drawbar This is attached to the tractors lower linkage arms. Before connecting the PTO make sure that the diameter of the pins matches the ball diameter on the lower links, that the snap locks are engaged and check that the tractor wheels do not touch the mistblower when turning. -
Page 38: Connecting The Transmission Shaft
4 - Starting up Connecting the transmission shaft Initial installation of the driveshaft may involve having to cut the axle to adapt it to the tractor to which it will be hitched. To hitch it for the first time, proceed as follows: 1. -
Page 39: Hydraulic Connections
4 - Starting up Hydraulic connections General information Make sure that the couplings are clean before fitting them! After pressing the brake pedal and when the system has filled with oil, check the level of hydraulic oil in the tractor and refill if required. -
Page 40: Connections
μ ATTENTION! The control box must be properly attached to prevent it from being hit or excessive vibrations. HARDI The connector type is universal and it should be able to be connected to any tractor. As an emergency solution, remove the connector and splice the wires directly to the battery. -
Page 41: Fluid Circuit
4 - Starting up Fluid circuit Suction filter The mesh size of the standard filter is 50 mesh. 80 and 100 mesh filters are available and can be changed by opening the top lid of the filter. Check the o-ring before replacing the lid and change it if it is damaged. μ... -
Page 42: Booms
4 - Starting up Booms General information The pneumatic and hydropneumatic booms, B11, B20, B30, B40, B50 and B51 can be easily regulated and adapted to the vegetation, ensuring correct treatment. Regulation is generally mechanical. Some booms, and according to the equipment, also include hydraulic cylinders that allow you to vary the boom or boom arm height individually, for example in the B40 boom. - Page 43 The forward angling is set accordingly to forward speed while spraying Calibration Enter to www.hardi-international.com and download the Excel programme for calibration. The working distance given in, is total sprayed distance. If two rows of...
- Page 44 4 - Starting up...
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Page 45: Operation
35º 40º 45º To change the position of the fan blades, please contact your HARDI distributor. € DANGER! Do not attempt to change the angle of the fan blades yourself, as the fan must be rebalanced before being reassembled on the mistblower. -
Page 46: Fluid Circuit
ATTENTION! Legislation and requirements vary from country to country. Always follow local legislation in force at any time. ÷ NOTE! It is the responsibility of the sprayer owner/operator to comply with all relevant legislation. HARDI cannot undertake any responsibilities for incorrect operation and use. Filling with water The tank should be filled to a third of its capacity with clean water before adding the chemical product. -
Page 47: Filling The Tank Through The Lid Opening
5 - Operation Filling the tank through the lid opening The tank is filled with water through the opening, removing the lid located on the top of the tank, which can be accessed from the step. The water used should be as clean as possible to ensure correct spraying. Fill the tank using the filter to prevent impurities from entering the tank. -
Page 48: Filling The Clean Water Tank
5 - Operation Filling the clean water tank The clean water tank is located at the front of the tank and fitted into the top front part of the main tank. It is used for cleaning hands, gloves, nozzles, etc. after contact with chemicals. ±... - Page 49 5 - Operation Filling liquid chemicals by HARDI TurboFiller (optional) 1. Fill the main tank at least 1/3 with water (unless otherwise stated on the chemical container label). 2. Turn the Manifold valve towards towards TurboFiller. 3. Set the fan gear lever to neutral position, engage the pump and set P.T.O.
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Page 50: Turbofiller Rinsing
3. Close one of the spray zones. 4. With the volumetric valve (D) of the sector closed, adjust the HARDI pressure until the pressure gauge shows 10 bar again. 5. Open the spray zone again and repeat the procedure with the other spray zone. -
Page 51: Mc/2 Operating Unit
5 - Operation MC/2 operating unit This high-pressure manual operating unit can be assembled diaphragm pumps. It consists of a pressure valve that has a built-in pressure gauge. To raise the pressure, turn the black handle. To raise the pressure, turn the handle clockwise. -
Page 52: Bkc/2 Operating Unit
5 - Operation BKC/2 operating unit This low-pressure manual operating unit can be assembled with diaphragm pumps. The left and right spray zones of the spray arcs are opened and closed using the lever taps. The flow to the nozzles is opened or closed using a remote mechanical ON/OFF control, and hence also opens and closes the return. -
Page 53: Sv/2 Operating Unit
5 - Operation SV/2 operating unit This high-pressure electric operating unit can be assembled with diaphragm pumps. It consists of a manual pressure valve that has a pressure gauge. To raise the pressure, turn the red handle A clockwise. To lower it, turn it anti- clockwise. -
Page 54: Cleaning
μ ATTENTION! Always read the individual sections. Carefully read the maintenance task instructions before starting. If any part of these instructions is unclear, for safety reasons, please contact your HARDI distributor for further information. μ... - Page 55 5 - Operation 5. With the pump running, rinse the inside of the tank. Don’t forget the tank roof. Rinse and operate all components and any equipment that have been in contact with the chemical. Before opening the distribution valves and spraying the liquid out, decide whether this should be done in the field again or on the soakaway.
- Page 56 5 - Operation Cleaning of Main tank: 5. Turn the suction valve towards “Rinsing tank” and the pressure valve towards “Internal Tank Rinsing”. Remove the filling strainer to avoid any cleaning shadows behind it. 6. When another 1/6 of the contents in the rinsing tank is used, turn the suction valve towards “suction from Main tank”. 7.
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Page 57: Maintenance
6 - Maintenance Lubrication General information Keep all lubricants clean and stored in a cool, dry place to avoid contamination from dirt and condensed water. Keep all oil filling jugs, funnels and grease guns clean and clean the lubricating points once lubricated. Avoid skin contact with mineral oil products for long periods. -
Page 58: Driveshaft
6 - Maintenance Driveshaft The universal joints and bearings should be lubricated with grease. At points marked (A), this should be done after every 10 working hours, and the tubes and axles (B) every 50 hours. Remember to lubricate the joints of the transmission shaft between pump and fan gearbox as well. -
Page 59: Fork Drawbar
6 - Maintenance Fork drawbar Keep the moving parts greased through the grease nipple to avoid wear and seizing up. Also grease the contact faces of fork and drawbar. Ring drawbar Keep the moving parts greased through the grease nipple to avoid wear and seizing up. -
Page 60: Axles With Brake
6 - Maintenance Axles with brake The hub is the part of the axle that must be greased. Remove hub cap (A) and grease the inside of the rotating head. Where your machine is fitted with the axle with hydraulic brake, the moving part of the brake (B) must also be greased. -
Page 61: Service And Maintenance Intervals
6 - Maintenance Service and maintenance intervals General information The maintenance and replacement intervals of the elements listed as follows will depend on the conditions under which the mistblower will be used, and hence are impossible to assess. Every 10 working hours – Spray circuit Fill the tank with clean water, activate all the functions and check for leaks using higher spray pressure than normal. -
Page 62: Scheduled Maintenance
6 - Maintenance Scheduled maintenance Every 10 working hours – Suction filter To service the suction filter, proceed as follows: 1. Unscrew the nut and open the filter. 2. Remove the filter from its housing. 3. Replace the o-rings if necessary. To reassemble it: 4. -
Page 63: Every 10 Working Hours - Nozzles
6 - Maintenance Every 10 working hours – Nozzles To clean or replace the nozzles, use a spanner to undo the nut (D). Remove the nozzle and clean it with air, water or a toothbrush. μ ATTENTION! Never use a piece of wire or a needle as this could cause irreparable damage to the nozzle. -
Page 64: Every 1000 Working Hours - Fan Clutch Inspection
6 - Maintenance Every 1000 working hours - Fan clutch inspection Every 1000 working hours or once a year the fan clutch is dismantled for inspection, cleaning and lubrication. 1. Remove the fan clutch from the fan using the puller tool (Part No. 289659) 2. -
Page 65: Occasional Maintenance
6 - Maintenance Occasional maintenance Replacing the pressure cone of the EVC/2 operating unit If you are having difficulties in increasing the pressure or find that the pressure fluctuates, the cone and cylinder of the pressure motor may need to be replaced. Proceed as follows: 1. -
Page 66: Replacing The Seal On The Drain Valve
Replacing the valves and 363 and 463 diaphragms Model 363 The repair kit for the 363 diaphragm pump (valves, seals, diaphragms, etc.) can be acquired with the reference HARDI no. 750342. Valves Remove crankcase cover before replacing the valves. Remember their direction in order to assemble them correctly afterwards! μ... -
Page 67: Adjusting The Manifold Valve
4. Re-assemble in the reverse order, using new parts if necessary. Remember to assemble the chains again. 5. Grease the bearings. μ ATTENTION! Only use original HARDI parts to repair the driveshaft. Replacing the transmission shaft cross journals 1. Remove the protection guard as described previously. -
Page 68: Storing The Mistblower At The End Of The Season
6 - Maintenance Storing the mistblower at the end of the season When the spraying season is over, you should devote some extra time on the machine before storing it. If any chemical residues are left on the mistblower for a long period, it can reduce the service life of the components. To keep the mistblower intact and protect the components, you should perform the tasks as part of an off-season storage programme. -
Page 69: Troubleshooting
7 - Troubleshooting Operational problems General information In almost all breakdowns, the same factors always seem to be present: 1. Small pores or air leaks in suction side reduce the pump’s capacity or stop suction completely. 2. A blocked suction filter causes the pump not to suction properly. 3. -
Page 70: Fluid Circuit
7 - Troubleshooting Fluid circuit FAULT PROBABLE CAUSE POSSIBLE SOLUTION On activating, the system doesn’t spray Air in the suction line. Check the suction filter o-ring. Check the suction tube and fittings. Check the assembly of the pump crankcase covers and diaphragms. -
Page 71: Blower Unit
7 - Troubleshooting Blower unit FAULT PROBABLE CAUSE POSSIBLE SOLUTION Excessive noise or vibrations in the blower The fan is incorrectly counterbalanced Balance the fan again unit The nuts that hold the air kit are loose. Tighten the nuts. The clutch pads are broken or worn. Change the pads and the clutch springs or replace the clutch for a new one Vibrations or noises in the gearbox... -
Page 72: Electrical Problems
7 - Troubleshooting Electrical problems Emergency function – Fluid circuit In the event of power fault, the EVC/2 operating unit can be used manually. First disconnect the wire from the control box. Then manually turn the green throttle valve on each electric motor to open or close the valve. The problem may result from a blown control box fuse. -
Page 73: Technical Specifications
8 - Technical specifications AXIAL dimensions and weight Dimensions Capacity Air kit Measurements (litres) (model) A x B x C (cm) 2000/2300 4340x1600x1450 4340x2050x1450 MATCH 4340x1600x1450 4340x2565x1450 3000/3500 4510X1800X1650 4510X2570X1650 MATCH 4510X1800X1650 4510X2580X1650 3700/4000 4340x1820x1450 4340x2250x1450 MATCH 4340x1800x1450 4340x2765x1450 Measurement ‘A’ for sprayer fitted with fork drawbar •... -
Page 74: Turbine Dimensions And Weight
8 - Technical specifications TURBINE dimensions and weight Dimensions Capacity Air kit Measurements (litres) (boom model) A x B x C (cm) 2000/2300 4020x2500x2050 4070x2540x2000 4070x2540x2000 B40 / B50 / B51 4440x2880x2100 3000/3500 4190x2620x2050 4240x2660x2000 4240x2660x2000 B40 / B50 / B51 4600x2900x2100 3700/4000 4020x2700x2050... -
Page 75: Conversion Factors (Si To Imperial)
8 - Technical specifications Conversion factors (SI to Imperial) All units used in this instruction book are SI. In some cases, imperial units are used. Use these factors to convert between SI and Imperial units: SI unit Imperial unit Factor Weight x 2.205 Surface area... -
Page 76: Specifications
8 - Technical specifications Specifications Pump model 363/7 4 4 0 2 2 0 Pump model 363/10 Pump model 463/10... -
Page 77: Filters And Nozzles
8 - Technical specifications Filters and nozzles Filter mesh width 30 mesh: 0.58 mm 50 mesh: 0.30 mm 80 mesh: 0.18 mm 100 mesh: 0.15 mm Temperature and pressure range Working temperature range: 2º – 40º C. (36ºF – 104ºF) Pressure that activates the safety valve: 20 bar in HLC Maximum pressure in the pressure valve: 20 bar in HLC Maximum pressure in the suction valve: 7 bar... -
Page 78: Materials And Recycling
8 - Technical specifications Materials and recycling Disposal of the sprayer When the mistblower has reached the end of its useful working life, it must be thoroughly cleaned. The tank, hoses and synthetic fittings can be incinerated in an authorised disposal depot. The metal parts can be scrapped. Always comply with existing local regulations. -
Page 79: Charts
8 - Technical specifications Charts Connections of the electric control box of the EVC/2 ON/OFF ON/OFF IZQUIERDA DERECHA PRESION Fusible 10A... - Page 80 8 - Technical specifications...
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Page 81: Index
Index Index transmission shaft protection guard, Hydraulic connections, requirements, maintenance, 65 Transmission shaft, connection, 36 Trouble-shooting, Fluid circuit, 68 After storage, preparations, 66 TurboDeflector, 18 Identification plate, 11 Air flow of P540, P540D and HF60 cen- TurboDeflector valve, 18 identification plate, 11 trifugal blower units, 24 TurboFiller, 17 IRIS system, setup, 40... - Page 82 Index...
- Page 83 Spart parts For updated information on spare parts, visit www.agroparts.com. Here you can access information on all spare parts when you register for free.
- Page 84 ILEMO HARDI S.A.U. Poligono Industrial El Segre 712-713 25080 Lleida - SPAIN...
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