Related Manuals for Rockwell Automation Allen-Bradley IntelliVAC 1503VC-BMC5
Summary of Contents for Rockwell Automation Allen-Bradley IntelliVAC 1503VC-BMC5
- Page 1 User Manual IntelliVAC Contactor Control Module Catalog Number Bulletin 1503VC (Series E)
- Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
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Page 3: Table Of Contents
IntelliVAC Configuration ........31 Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 4 Typical Settings ..........41 Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 5 This manual contains new and updated information. New and Updated This table contains the changes made to this revision. Information Topic Page Attention Table added for TDUV feature limitations Added notations to table for DIP Switch explanation Table Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 6 Summary of Changes Notes: Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 7: Introduction
Bradley Bulletin 1502 vacuum contactors that are a significant component of the Bulletin 1500/1900 CENTERLINE Medium Voltage Motor Controllers offered by Rockwell Automation. IntelliVAC is an efficient and flexible solution for controlling medium voltage vacuum contactors used in motor starter and feeder applications. -
Page 8: Intellivac Features
• Selectable vacuum contactor drop-out time improves coordination with upstream power fuses. • Electronic altitude compensation (Bulletin 1502 400 A only) eliminates mechanical compensation required for altitudes above 1000 meters (Bulletin 1502 800 A contactors include a user-friendly mechanical altitude adjustment). Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 9: Intellivac Versions
When replacing an older series of IntelliVAC with a newer one, note that the Module and Contactor Status outputs may function differently. See publication 1503-UM051C-EN-P and/or Chapter 5 of this document, and make any necessary changes to the control circuit. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 10: Specifications
3.001 or 3.002 application firmware.This firmware is not compatible with any other Series Letter modules. Series E modules use on 4.004 or newer firmware. This firmware is not compatible with any other Series Letter modules. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 11 Consider means of isolating/loading these signals, as required (using interposing relays or load resistors). Consult factory for assistance, if required. The Series C and D IntelliVACs are compatible with most PLC outputs, and have been verified with Rockwell Automation OA type 120V triac outputs.
- Page 12 5.1 (0.20) 5.1 (0.20) 29.7 29.7 165.9 (6.53) 165.9 (6.53) (1.17) (1.17) 5.8 (0.228) 5.8 (0.228) Two Places 174.8 174.8 (6.88) (6.88) 185.3 185.3 (7.29) (7.29) 59.4 59.4 Dimensions in mm (in.) (2.34) (2.34) Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 13: Receiving
• Store the controller in a clean, dry, dust-free environment. • Storage temperature should be maintained between -40… 85°C (-40… 185°F). • Relative humidity must not exceed 95%, non-condensing. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 14 Chapter 2 Receiving and Storage Notes: Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 15: General Precautions
Bulletin 1500/1900 MV controller) or as an OEM component. Integral to an Allen-Bradley MV Controller The IntelliVAC is available as a primary component of an Allen-Bradley Bulletin 1500/1900 MV controller, see Figure 4 on page Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 16: Oem
IntelliVAC and 1502 vacuum contactor (using optional wire harness). Wiring and mounting for optional items, such as TDUV Capacitor, are also the OEM’s responsibility. See Figure 6 on page 18 for basic connections. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 17 Dimensions in mm (in.) 38.1 38.1 6.4 (0.25) 6.4 (0.25) (1.50) (1.50) Additional Modules (as required) Minimum bottom clearance Adjacent IntelliVAC modules may be mounted with a minimum separation of IMPORTANT 6.4 mm (0.25 in.). Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 18: Control Power Fuse
DC voltage supply. The types listed are Ferraz-Shawmut Midget Fuses (1-1/2 in.X 13/32 in.). The TRM is a time-delay type, rated 250V AC. The ATM is a fast-acting type, rated 500V DC. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 19: Grounding
Connections There are three green connectors on the IntelliVAC module for connections to the control circuitry. Connector plugs are provided with the module. If replacement plugs are required, see Chapter 6, Spare Parts. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 20: Control Power
Table 1 on page 11 for electrical ratings of the status relays. Figure 7 - Bottom side connections Ground Connection 13 14 15 16 L2/N CONTACTOR STATUS OUTPUT (N.O.) POWER INPUT MODULE STATUS OUTPUT (N.O.) Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 21: Interface Connections
(using interposing relays or load resistors). Consult factory for assistance, if required. The Series C and D IntelliVACs are compatible with most PLC outputs, and have been verified with Rockwell Automation OA type 120V triac outputs. See Wiring Guidelines on page (3) For electrically held contactor, this command will energize the close coil output (CCO). -
Page 22: Wiring Guidelines
The vast majority of control devices can be directly connected to the IntelliVAC without any inappropriate operation occurring. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 23: Two-Wire Control
IntelliVAC is energized. In this case, the Power-Up Safety feature may be disabled by setting DIP switch 12 accordingly. See Table on page ATTENTION: Only disable the Power-Up safety feature when absolutely necessary. Doing so can create unsafe operating conditions. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 24: Three-Wire Control
ATTENTION: For Emergency Stop applications requiring removal of power, a contact should be placed in the “L1” control power rung to the IntelliVAC. If the TDUV feature is used, the contactor will not open until the programmed TDUV time has expired. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 25 * Contact status relay closes on request to close. It will open if the contactor does not close withing 200 ms and module will fault (opening module status relay). **For this example, the 130 ms drop-out time has been selected. The drop-out time is 50 ms. The micro controller delay is 130-50=80 ms. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 26: Wiring Guidelines Mechanical Latch Contactors
Figure 13 - Mechanical Latch Contactor Control Control Power M-IV Control Power Fuse* L2/N M-IV Close Overload Close M-IV Open Open Overload * See Table 5 on page 19 for recommended fuse sizing. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 27: Mechanical Latch Contactors
(Vac) (Vac) (μF) for trip (sec) input 1650 400 Amp Minimum capacitor voltage ratings: IMPORTANT • 120V applications – 200V DC (250V DC preferred) • 240V applications – 400V DC (450V DC preferred) Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 28: Motor Jogging Control
ATTENTION: If the TDUV feature is used, the contactor will not open until the programmed TDUV time has expired. Therefore, applications requiring an immediate removal of power during emergency stop conditions are not compatible with the TDUV feature. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 29: Undervoltage Protection
ATTENTION: If the TDUV feature is used, the contactor will not open until the programmed TDUV time has expired. Therefore, applications requiring an immediate removal of power during emergency stop conditions are not compatible with the TDUV feature. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 30 Figure 16 - TDUV Control Circuit Control Power M-IV Capacitor Control Power Fuse* L2/N M-IV Start Overload Stop M-IV Close Contactor Status * See Table 5 on page 19 for recommended fuse sizing. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 31: Intellivac Configuration
Interface Connections Supply Power Input Dip Switches Ground Stud Status Indicators Fuse Status Relay Outputs A 1503WC-BMC IntelliVAC unit shipped separately from the factory will have a default configuration per Table 9 on page Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 32 (2) By-pass contactors in MV SMC applications must be set for 50 ms drop-out time. Chapter A for typical drop-out time settings used when power fuses are provided by Rockwell Automation. (3) Input Contactors in MV PF7000 applications with the Safe Torque Off Option (-24STO, -24STORK) must not use the TDUV feature set to more than 0.2 sec.
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Page 33: Introduction
• Series D/E – the status indicator will be yellow (flashing once). If the undervoltage condition is corrected during the selected TDUV interval (as set via DIP switch), then normal operation resumes. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... -
Page 34: Contactor Status
The status indicators are red/green types with both sections ON to produce IMPORTANT yellow. If viewed from a sharp angle, you may see only green or red. Please view from directly in front of the module to ensure accurate color recognition. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 35 (6) Flash 2 = 2 Consecutive Red status indicator flashes followed by a pause. (7) Flash 1 = 1 Red status indicator flash followed by a pause. (8) Flash 3 = 3 Consecutive Red status indicator flashes followed by a pause. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 36 (9) Yellow – R3 = Yellow with 3 consecutive Red status indicator flashes followed by a pause. (10) Flash 1 = 1 Red status indicator flash followed by a pause. (11) Open during undervoltage, Closed if voltage restored. (12) Will reflect actual status of the contactor. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 37 NOTE: Contactor will only respond to a close command reapplications after the restart delay timer has expired. 3. Close and Trip commands present simultaneously (valid with Mechanical Latch contactors only). (10) Open during undervoltage, Closed if voltage restored. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 38 • Series D – Module status indicator ‘Yellow – R3’ and Contactor status indicator ‘Yellow’ . See Table 10...Table Table 10 on page 35 (Series C) or Table 11 on page 36 (Series D) for definition of Module status indicator states. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 39: Spare Parts List
(1) The Series Letter is printed on the large label on the right-hand side of the enclosure, beside the part number. Optional Equipment TDUV Capacitor 110/120V AC control (1650 μF) 80158-779-51-R 220/240V AC control (330 μF) 80158-779-52-R (1) Includes mounting bracket and terminal guards. Rockwell Automation Publication 1503-UM053C-EN-P - March 2015... - Page 40 Chapter 6 Spare Parts Notes: Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
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Page 41: Typical Settings
The contactor drop-out time settings shown in the following table are typical minimum values used when the power fuses are provided as part of a complete MV controller from Rockwell Automation. The recommendations are based on Ferraz-Shawmut power fuses. Other fuse types may require alternate drop-out time settings. - Page 42 Fuse not suitable for use with contactor The drop-out time is chosen to be equal to or greater than the intersection of IMPORTANT the rated contactor interrupting current and the fuse melt time curve (except where noted *). Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 43 (1) Fuse not suitable for use with contactor. The drop-out time is chosen to be equal to or greater than the intersection of IMPORTANT the rated contactor interrupting current and the fuse melt time curve (except where noted *). Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 44 Appendix A Contactor Drop-out Time Settings Notes: Rockwell Automation Publication 1503-UM053C-EN-P - March 2015...
- Page 46 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.