Dorner AquaPruf 76P1 Series Installation, Maintenance, And Parts Manual
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Dorner AquaPruf 76P1 Series Installation, Maintenance, And Parts Manual

Positive drive conveyors
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AquaPruf
Positive Drive Conveyors
Installation, Maintenance and Parts Manual
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www.dornerconveyors.com/manuals-literature
Record Conveyor Serial Number Here
851-946 Rev. A

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Summary of Contents for Dorner AquaPruf 76P1 Series

  • Page 1 ® AquaPruf Positive Drive Conveyors Installation, Maintenance and Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-946 Rev. A...

  • Page 2: Table Of Contents

    Belt Lifters for Standard Conveyors ......36 Belt Lifters for Ultimate 3A Conveyors ......37 75 mm Tall UHMW High Sides ........38 152 mm Tall UHMW High Sides ........40 AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 3: Introduction

    Introduction The Dorner Limited Warranty applies. CAUTION Dorner reserves the right to make changes at any time without notice or obligation. Some illustrations may show guards Dorner has convenient, pre-configured kits of Critical removed. DO NOT operate equipment without Service Parts for all conveyor products. These time saving guards.

  • Page 4: Warnings - General Safety

    Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing SEVERE HAZARD! serious injury. • Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. • When conveyors are used in conjunction with...

  • Page 5: Product Description

    Product Description Refer to (Figure 1) for typical conveyor components. Conveyor Guides (If Equipped) Belt Support Stands Drive End Idler End Controller Gearmotor Figure 1 Figure 1 AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 6: Specifications

    Profile D side Profile A side Idler Stand Location Drive Stand Location Cleaning Options Drive Position Idler Type Drive Type Conveyor Length (mm) Conveyor Width (mm) Document Language Sanitation Option AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 7: Conveyor Supports

    M10 x 1.5 6 mm 56.0 Nm 8 mm 97.5 Nm 6 mm 48.0 Nm 5 mm 35.0 Nm (496 in lbs) (863 in lbs) (425 in lbs) (310 in lbs) AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 8: Installation

    FDA Repeat on opposite side. Tighten screws to 28-32 Nm certified plastic material, and the bottom of (20-24 ft-lbs). the cover(s) must be smooth, with no crevices or exposed threads. AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 9: Stand Installation

    Attach the stands (Figure 7, item 1) to the frame. stand brackets from one side of the conveyor. Tighten screws to 28-32 Nm (20-24 ft-lbs). Figure 9 Figure 7 Figure 9 Figure 7 AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 10: Limiter

    Adjust bracket to engage curved end of limiter toward Bracket (2x) belt, leaving a small gap as shown. Tighten screws (Figure 14, item 1). Screw (4x) Figure 11 Figure 14 Figure 14 Figure 11 AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 11: Belt Returns

    Figure 19 Figure 16 Move wrenches toward each other to open the retainer plate (Figure 16, item 3) and install onto the shaft. Position retainer plate where needed. Figure 19 AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 12: Belt Returns Under 660 Mm Wide

    Install guide (Figure 23, item 1) onto the guide posts (Figure 23, item 2). Figure 23 Figure 21 Repeat the procedure for all other belt returns. Figure 23 AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 13: Adjustable Guides

    Install guide rail (Figure 26, item 1) onto brackets NOTE (Figure 26, item 2). Tighten screw (Figure 26, item 3) to secure. For detailed assembly instructions, please see drive packages manual 851-947. Figure 26 Figure 26 AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 14: Preventive Maintenance And Adjustment

    Proper conveyor application, cleaning, and sanitation are the responsibility of the end user. CAUTION Figure 29 Dorner recommends cleaning all the “food Replace the bearings if they become worn. zones” prior to placing conveyor into service. Ensure adequate access is provided...

  • Page 15: Limiter Replacement

    Adjust bracket to engage curved end of limiter toward belt, leaving a small gap (Figure 32, item 1) as shown. Tighten screws (Figure 32, item 2). Figure 32 Figure 32 AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.
  • Page 16 Rotate tip-up idler tail (Figure 35, item 1) upward as Repeat procedure for the opposite end of the conveyor shown. to fully remove the belt. Replace the belt. Refer to “Belt Installation” on page 9. Figure 35 Figure 35 AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 17: Wear Strips, Guard Pucks, And Belt Guides

    Replacement” on page 15. Remove worn wear strips (Figure 39, item 1) from the frame notches (Figure 39, item 2). Figure 39 Figure 41 Install parts in reverse order of removal. Figure 39 AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 18: Motorized Drive Tail Belt Guide Replacement

    Replace with new belt guide. Install and rotate return guide (Figure 45, item 1), installing so that handle end (Figure 45, item 2) is rotated toward the top when installed. Figure 45 Figure 43 Figure 45 AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 19: Conveyor Belt Tracking

    Tracking should be done on the exit end of the conveyor. Two different tracking procedures are listed below: • Drive End with Standard Gearmotor • Drive End with Motorized Pulley AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 20: Tail Height Adjustment

    • Dimple at position labeled 4 = TAIL AT causing serious injury. HIGHEST • Dimple at position labeled 1 = TAIL AT LOWEST AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 21: Standard Drive Tail

    Remove the headplate screws (Figure 53, item 1) on both sides of the conveyor. Figure 53 Figure 55 Loosen two set screws (Figure 56, item 1). Figure 56 Figure 53 Figure 56 AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 22: Motorized Pulley Drive Tail

    11. Remove remaining sprockets (Figure 59, item 1) off the alignment key (Figure 59, item 2) while sliding the entire assembly off the drive spindle (Figure 59, item 3). Figure 59 Figure 61 Figure 59 AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 23: Idler Puck And Spindle Replacement

    Install parts in reverse order of removal. Idler Puck and Spindle Replacement WARNING Figure 65 SEVERE HAZARD! LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.
  • Page 24 Remove inside puck U-spacer (Figure 71, item 1) from Figure 68 puck rod and idler shaft. Figure 71 Figure 71 Figure 68 10. Repeat as needed to remove remaining pucks. AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 25: Bearing Replacement

    Handle drive shaft keyway with care. It may be sharp and could puncture the skin, causing serious injury. Remove bearing housing. refer to “Standard Drive Tail” on page 21. Follow steps 1 through 6. AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 26: Belt Return Maintenance

    (Figure 78, item 2) away from each other. Figure 78 Figure 75 Move wrenches toward each other to unlock the retainer plate (Figure 75, item 3) and remove from the shaft. Figure 78 AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 27: Belt Returns Under 660 Mm Wide

    (Figure 80, item 2) in the inside of the conveyor frame. Figure 80 Figure 80 Repeat the procedure for all other belt returns. Remove puck from stub shaft. Replace worn or damaged parts. Install parts in reverse order of removal. AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 28: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner distributor or Dorner directly. Recommended Critical Service Parts and Kits are identified by the Key Service Parts symbol . Dorner recommends keeping these parts on hand.
  • Page 29 WWWW = Conveyor width reference in mm 0152 - 1219 See Specifications chart on page 7 for conveyor belt widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev.

  • Page 30: Motorized Pulley Drive Tail

    Service Parts Motorized Pulley Drive Tail 9 Motorized Pulley Drive Tail Kit AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...
  • Page 31 WWWW = Conveyor width reference in mm 0152 - 1219 See Specifications chart on page 7 for conveyor belt widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev.

  • Page 32: Idler Tail

    Service Parts Idler Tail 14 Idler Tail Kit AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...
  • Page 33 WWWW = Conveyor width reference in mm 0152 - 1219 See Specifications chart on page 7 for conveyor belt widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev.

  • Page 34: Frame

    WWWW = Conveyor width reference in mm 0152 - 1219 See Specifications chart on page 7 for conveyor belt widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors Dorner Mfg.

  • Page 35: Connecting Assembly

    Description 500193 Connectors 961016MSS Hex Head Cap Screw, M10-1.50 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 36: Belt Lifters For Standard Conveyors

    WWWW = Conveyor width reference in mm 0152 - 1219 increments See Specifications chart on page 8 for conveyor belt widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp.

  • Page 37: Belt Lifters For Ultimate 3A Conveyors

    WWWW = Conveyor width reference in mm 0152 - 1219 increments See Specifications chart on page 8 for conveyor belt widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A...

  • Page 38: 75 Mm Tall Uhmw High Sides

    Service Parts 75 mm Tall UHMW High Sides AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...
  • Page 39 LLLLL = Part length in mm. Example: Part length = 1000 mm LLLLL = 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A...

  • Page 40: Mm Tall Uhmw High Sides

    Service Parts 152 mm Tall UHMW High Sides AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...
  • Page 41 LLLLL = Part length in mm. Example: Part length = 1000 mm LLLLL = 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A...

  • Page 42: Fully Adjustable Round Guides

    LLLLL = Part length in mm. Example: Part length = 1000 mm LLLLL = 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp.

  • Page 43: Tool-Less Fully Adjustable Round Guides

    LLLLL = Part length in mm. Example: Part length = 1000 mm LLLLL = 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A...

  • Page 44: 75 Mm Tall Stainless Steel High Sides

    Service Parts 75 mm Tall Stainless Steel High Sides AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...
  • Page 45 LLLLL = Part length in mm. Example: Part length = 1000 mm LLLLL = 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A...

  • Page 46: Mm Tall Stainless Steel High Sides

    Service Parts 152 mm Tall Stainless Steel High Sides AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...
  • Page 47 LLLLL = Part length in mm. Example: Part length = 1000 mm LLLLL = 01000 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A...

  • Page 48: Belt Returns 660 Mm Wide And Wider

    WWWW = Conveyor width reference in mm 0660 - 1219 See Specifications chart on page 8 for conveyor belt widths. Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors Dorner Mfg.

  • Page 49: Belt Returns Under 660 Mm Wide

    Item Part Number Description 506296 Puck 501097 Shaft 530273 Spacer 812-107 O-Ring Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 50: Configuring Conveyor Belt Part Number

    From the model number determine the conveyor width (WWWW), length (LLLLL) and belt type (BB). Use data to configure belt part number as indicated below. 76P1-WWWW-LLLLL / BB 76P1- (Fill In) AquaPruf® Positive Drive Conveyors Dorner Mfg. Corp. 851-946 Rev. A...

  • Page 51: Notes

    Notes AquaPruf® Positive Drive Conveyors 851-946 Rev. A Dorner Mfg. Corp.

  • Page 52: Return Policy

    Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.

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