Dorner 7200 Series Installation, Maintenance & Parts Manual

Dorner 7200 Series Installation, Maintenance & Parts Manual

Sanitary end drive conveyors
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Installation
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Conveyors Up to 13 ft (3962 mm)
Conveyors Longer Than 13 ft (3962 mm)
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2¨ to 6¨ (51 mm to 152 mm) Wide Conveyors
8¨ (203 mm) to 18¨ (457 mm) Wide
Flat Belt Conveyors
Preventative Maintenance & Adjustment
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Lubrication
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Installation, Maintenance
& Parts Manual
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B − Belt Installation for Conveyor With Stands
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and/or Gearmotor Mounting Package
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Drive End Components
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−23 Sanitary Fully Adjustable UHMW Guides
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Flat or Cleated Belt Return Roller
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Table of Contents

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851-564 Rev. A
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Table of Contents
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Summary of Contents for Dorner 7200 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 7200 Series Sanitary End Drive Conveyors Table of Contents Warnings − General Safety ......
  • Page 2: 7200 Series Sanitary End Drive Conveyors

    D Inspect packages for shipping damage. Contact carrier regarding damage. D Accessories may be shipped loose. See accessory in- structions for installation. 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 3: Product Description

    ** For Heavy Load Bottom Mount Package, mount support under gearmotor. Figure 2 *** For conveyors longer than 12 ft (3658 mm), install support at frame joint. 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 4 After drive is installed and tested, remove adequate access is provided for cleaning and sticker. servicing equipment so that the required level of hygiene can be maintained. Figure 3 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 5: Requiredtools

    M6 x 10 mm Hex Head Cap Screws (12x) Connector Strips (2x) Figure 7 Conveyor frame Repeat step 3 for other side of conveyor frame. 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 6: Attaching Conveyor To Stands Or Mounting Brackets

    Clamp Plate, Cleated Belt (2x) Repeat steps 2 and 3 for other mounting bracket(s). Tighten all screws (S) to 80 in-lb (9 Nm). 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 7: Return Rollers

    (AB) with two screws (AD). Do not Hex Head Cap Screw M6−1.0 x 12mm (4x) tighten screws. Figure 12 Figure 14 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 8: Required Tools

    D Excessive or improper side loading Maintaining Conveyor Belt NOTE: Troubleshooting Visit www.dorner.com for complete list of troubleshooting solutions. Inspect conveyor belt for: 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 9: Cleaning

    B - Conveyor with Stands and/or Gearmotor Mounting Package D Tension conveyor belt A − Belt Removal for Conveyor Without Gearmotor Mounting Package or Stands Figure 19 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 10: B − Belt Removal For Conveyor With Stands

    Repeat step 7 for remaining stand/conveyor ear ries or return rollers, remove and retain them as mount brackets or stand assemblies on same side of necessary. conveyor. 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 11: A − Belt Installation For Conveyor Without Gearmotor Mounting Package Or Stands

    33 in-lb (3.7 Nm). Tension belt. Refer to “Conveyor Belt Tensioning” on If removed, install return rollers, guiding and page 12. accessories. 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 12: Conveyor Belt Tensioning

    Figure 29) will not be secure and may drop when screws (AZ and BA of Figures 28 and 29) are removed. Pulley Removal 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 13: B − Idler Pulley Removal

    Remove two pinion ends (BH of Figure 33), clamp Figure 30 blocks (BI), hex pinion (BF), two spacers (BJ) and − Idler Pulley Removal tail assembly (AN) from conveyor (Z). 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 14: Bearing Replacement For Drive Or Idler Pulley

    (BP) between bearing and spindle hub (BQ) as Slide sleeve (BU of Figure 38) of tool (part # 456085) shown. over bearing. 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 15: Pulley Installation

    Figure 40 Repeat steps 1 through 5 for each bearing. Figure 42 Reverse the removal procedure “ ” (see page 12). 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 16: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. 7200 Series Drive End Components 9 Drive Tail Kit 10 Drive Spindle Kit Item Part Number Description 72DTWD−WW Drive Tail Kit w/Wiper −...
  • Page 17: Tension End Components

    Head Plate TensionLH w/o Wiper WW = Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18 450644 Head Plate Tension LH w/Wiper 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 18: Conveyor Frame And Extensions

    4730WW−10260 4750WW 6’ (1829mm) 4730WW−06660 16’ (4877mm) 4730WW−11460 4750WW 7’ (2134mm) 4730WW−07860 17’ (5182mm) 4730WW−12660 4750WW 8’ (2438mm) 4730WW−09060 18’ (5486mm) 4730WW−13860 4750WW 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 19: 21 1" (25Mm) Sanitary Bolt−On High Sides

    Left Hand 462136SSP Right Hand 462156SSP 462166SSP 462146SSP 18’ Right Hand 462137SSP (5486mm) Left Hand 462146SSP 462166SSP 462156SSP 7’ (2134mm) Left Hand 462137SSP 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 20: −22 2" (51Mm) Sanitary Bolt − On High Sides

    Left Hand 462236SSP Right Hand 462256SSP 462266SSP 462246SSP 18’ Right Hand 462237SSP (5486mm) Left Hand 462246SSP 462266SSP 462256SSP 7’ (2134mm) Left Hand 462237SSP 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 21 Guide Mounting Rail 15’ (4572mm) 462338 462338 Guide Mounting Rail 16’ (4877mm) 462339 462338 Guide Mounting Rail 17’ (5182mm) 462339 462339 Guide Mounting Rail 18’ (5486mm) 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 22: −24 Sanitary Adjustable Width Uhmw Guides

    Guide Mounting Rail 15’ (4572mm) 462338 462338 Guide Mounting Rail 16’ (4877mm) 462339 462338 Guide Mounting Rail 17’ (5182mm) 462339 462339 Guide Mounting Rail 18’ (5486mm) 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 23: Sanitary 2" (51Mm) Through 6" (152Mm) Wide

    Shaft/Bearing Assembly 990408MSS Acorn Nut M4−0.70 4514WW Return Roller Assembly 4516WW Return Roller Guard WW = Conveyor width ref.: 08, 10, 12, 18 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 24: Conveyor Mounting Brackets

    Stand/Conveyor Ear Mount Bracket 492564SS Mount Assembly − Flat Belt 960610MSS Hex Head Cap Screw M6−1.0 x 10mm 492566SS Mount Assembly − Cleated Belt 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual 851-564 Rev. A Dorner Mfg. Corp.
  • Page 25: Configuring Conveyor Belt Part Number

    (610mm) long, shaft position A, guide profile 01 and 2.0 ft (610mm) long, shaft position A, and 6.59 in belt type /02 (general purpose) (167.4mm) cleat spacing 72−030200/02V Belt 74−030200A0659V Belt 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-564 Rev. A...
  • Page 26: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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