Dorner AquaPruf 7600 Series Installation, Maintenance, And Parts Manual
  1. Manuals
  2. Brands
  3. Dorner Manuals
  4. Accessories
  5. AquaPruf 7600 Series
  6. Installation, maintenance, and parts manual

Dorner AquaPruf 7600 Series Installation, Maintenance, And Parts Manual

Ce end drive conveyors, flat/cleated belt conveyor
Hide thumbs Also See for AquaPruf 7600 Series:
Table of Contents

Advertisement

Quick Links

Download this manual
7600 Series CE End Drive
Installation, Maintenance and Parts Manual
Flat Belt Conveyor
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-643 Rev. D
Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
Cleated Belt Conveyor
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AquaPruf 7600 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Dorner AquaPruf 7600 Series

Summary of Contents for Dorner AquaPruf 7600 Series

  • Page 1 7600 Series CE End Drive Conveyors Installation, Maintenance and Parts Manual Flat Belt Conveyor Cleated Belt Conveyor DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA...

  • Page 2: Table Of Contents

    DO NOT operate equipment without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: Dorner has convenient, pre-configured kits of Key Service Parts for all conveyor products.

  • Page 3: Warnings - General Safety

    Loose garments can become caught up in the conveyor. • Failure to comply could result in serious injury. SEVERE HAZARD! • Dorner cannot control the physical WARNING installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 4: Product Description

    Refer to (Figure 1) for typical conveyor components. Typical Components Conveyor Gearmotor Belt (Flat Belt Shown) Return Support Stands Motor Controller Drive End Idler End Figure 1 Figure 1 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 5: Specifications

    7 A U WW LLL S S C SSSS Cleat Spacing Cleaning Options / V-Guide Idler Stand Location Drive Stand Location Conveyor Length Conveyor Width Document Language Cleat Type 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 6: Conveyor Supports

    • Non-accumulating product • Product moving toward gearmotor • Conveyor being mounted horizontally • Conveyor being located in a dry environment • Conveyor equipped with standard belt only 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 7: Installation

    Conveyors Longer than 3048 mm CAUTION CAUTION Connecting Components Dorner recommends cleaning all the “food zones” prior to placing conveyor into service. Typical Connection Components (Figure 4) Ensure adequate access is provided for cleaning and servicing equipment so that the M10 x 1.5 mm hex head cap screws (x4)

  • Page 8: Wear Strip Installation

    Figure 8 Figure 10 Figure 8 Make sure slots in the wear strips (Figure 8, item 2) line up properly with frame slots (Figure 8, item 3). 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 9: Lifter Installation

    Attach the lifter handle (Figure 12, item 3) to the belt at a time or not bolting the stands to the lift pivot rod. floor can cause the conveyor to tip and may result in serious injury. 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 10: Guide Installation

    Refer to “Conveyor Belt Tensioning” on page 19. Adjust the belt tracking as necessary. Refer to “Conveyor Belt Tracking” on page 19. 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 11: Lpz Conveyors

    Repeat on opposite side. Figure 20 Belt Slide belt (Figure 22, item 1) over knuckles and onto top and bottom of wear strips. Figure 22 Figure 20 Figure 22 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 12: Guides

    Typical Cleated Belt Components (Figure 28) Belt Return Installation Cleated belt returns Figure 28 Flat Belt Typical Flat Belt Components (Figure 25) Flat belt returns Figure 25 Figure 28 Figure 25 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 13: Scraper Installation

    M10-1.5 x 12 mm hex head cap Figure 33 screws. Attach the UWHM scraper (Figure 33, item 3) to the scraper bar holders (Figure 33, item 1). 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 14: Stand Installation

    Figure 35 Figure 35 Figure 37 Properly support the conveyor. 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 15: Drive Package Installation

    Series End Drive Packages Installation, Maintenance and Parts Manual.” Drive Package Installation Typical Motor Components (Figure 39) (end drive shown) End drive package Motor Figure 39 Figure 39 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 16: Preventive Maintenance And Adjustment

    LOCK OUT POWER before removing guards or performing maintenance. Exposed moving parts can cause serious injury. Dorner recommends cleaning the inside and the outside of the conveyor on a daily basis. Refer to the following steps to access the inside of the conveyor.

  • Page 17: Periodic Cleaning

    Preventive Maintenance and Adjustment Periodic Cleaning Scraper Dorner recommends complete disassembly of the conveyor Replace the UHMW scraper if it becomes worn. periodically for thorough cleaning. Refer to “Scraper Installation” on page 13 for scraper For conveyor disassembly and reassembly instructions: installation instructions.

  • Page 18: Conveyors With Guides

    2 and 3 until the entire belt is off the conveyor. Replace the old belt with a new one. Refer to “Belt Figure 47 Installation” on page 9. 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 19: Conveyor Belt Tensioning

    Figure 51 CAUTION CAUTION Ensure that there is at least 152 mm from the frame to the end of the tail. 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 20: Spindle Removal

    56, item 1) and Figure 55 the bore plug (Figure 56, item 2). Figure 56 Tighten the back nut on the idler tail shaft when finished. Figure 56 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...
  • Page 21 (Figure 62, item 2). Figure 62 Slide the gearmotor assembly (Figure 59, item 1) off of the drive spindle (Figure 59, item 2). Figure 59 Figure 62 Figure 59 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 22: B - Idler Spindle Removal

    (Figure 65, item 2). Figure 65 Figure 67 Remove the bearing shafts (Figure 68, item 1) and both pinch guards (Figure 68, item 2). Figure 68 Figure 65 Figure 68 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 23: C - .5" Nose Bar Idler Spindle Removal

    Slide the nose bar shafts (Figure 71, item 1) off of the (Figure 74, item 1). nose bar weldment (Figure 71, item 2). Figure 71 Figure 74 Figure 71 Figure 74 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 24: D - 1" Nose Bar Idler Spindle Removal

    (Figure 80, item 1). Slide the nose bar shafts (Figure 77, item 1) off of the Figure 80 nose bar weldment (Figure 77, item 2). Figure 77 Figure 80 Figure 77 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 25: E - 1.875" Nose Bar Idler Spindle Removal

    (Figure 86, item 2). Figure 86 Remove the back nuts (Figure 83, item 1) on both discharge nose bar shafts. Figure 83 Figure 86 Figure 83 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 26: Reassembling Tail Assemblies

    Insert the rod end of another bearing shaft through the bearing orifice (Figure 89). Figure 89 Figure 89 Apply lateral pressure to the rod until the bearing comes loose. 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 27: 5" And 1" Nose Bar Return Spindle Bearings

    Using a bearing removal tool (Figure 91, item 1), remove the bearing (Figure 91, item 2). Figure 91 Figure 93 Replace the bearing. Figure 91 Replace the bearing. 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 28: 5" Nose Bar Bearings

    Install the bearing cover (Figure 97, item 4). Figure 95 Insert spindle assembly (Figure 98, item 1) onto knuckle, and attach with three bolts (Figure 98, item 2). Figure 98 Figure 95 Figure 98 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 29: Notes

    NOTES 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 30: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 31: Idler End Components

    76ST-WW Idler Tail Kit (Includes Items 1 through 5) 500695 Pinch Guard Left Hand WW = Conveyor width ref: 06 - 60 in 02 increments 500675 Key Stop 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 32: 5" Nose Bar Idler End

    .5" Idler Tail Kit (Includes Items 1 through 802-164 Return Spindle Bearing 5097WW .5" Nose Bar Return Spindle WW = Conveyor width ref: 06 - 60 in 02 increments 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...
  • Page 33 1321 mm 501077 (x6) & 501079 1372 mm 501077 (x6) & 501078 1422 mm 501077 (x7) 1473 mm 501077 (x6), 501078 & 501079 1524 mm 501077 (x7) & 501079 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 34: 1" Nose Bar Idler End

    5105WW 1" Nose Bar Weldment Assembly 500976 Nose Bar Puck Holder, Left Hand WW = Conveyor width ref: 06 - 60 in 02 increments 501178 Pilot Nose Bolt 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...
  • Page 35 505105 (x4) & 505110 1372 mm 505106 (x4) & 505107 1422 mm 505106 (x4) & 505108 1473 mm 505106 (x4) & 505109 1524 mm 505106 (x4) & 505110 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 36: 1.875" Nose Bar Idler End

    501081 Pinch Guard block WW = Conveyor width ref: 06 - 60 in 02 increments 5101WW 1.875" Nose Bar Spindle 501084 1.875" Nose Bar Shaft Assembly Left Hand 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 37: Upper Knuckle For Flat Belt Conveyors

    961016MSS Hex Head Cap Screw, (Includes items 2, 3, 4, 7, and 8) M10-1.5 x 20 mm WW = Conveyor length ref: 06 - 24 in 02 increments 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 38: Upper Knuckle For Cleated Belt Conveyors

    Knuckle Right Hand (Includes items 2, 3, 4, 10, and 11) WW = Conveyor length ref: 06 - 24 in 02 increments AA = Angle 30, 45 or 60 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 39: Lower Knuckle For Cleated Belt Conveyors

    Pull Pin (Includes items 2, 3, 4, 5, and 9) WW = Conveyor length ref: 06 - 24 in 02 increments AA = Angle 30, 45 or 60 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 40: Conveyor Frame And Extensions With Standard Wear Strips

    Consult Factory for Frame Part Number 961020MSS Hex Head Cap Screw M10-1.5 x 20 mm 501800-LLL Wear Strip LLL = Conveyor length ref: 036 - 480 in 001 increments 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 41: Wear Strips With Stainless Steel Sheet Bed Plate

    5123WW-LLL Bed Plate 501098-LLL Wear Strip WW = Conveyor width ref: 06 - 60 in 02 increments LLL = Conveyor length ref: 036 - 480 in 001 increments 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 42: Lifters

    961016MSS Hex Head Cap Screw, M10-1.50 x 16 mm 500792 Gas Spring Clevis 500793 Gas Spring Eyelet WW = Conveyor width ref: 06 - 60 in 02 increments 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 43: 3" High Sides

    Pull Pin 503460-LLLLL High Side Guide for Conveyors 3'-11' LLLLL = Guide Length in inches with 2 decimal places. Long Example: Guide Length = 95.25" LLLLL = 09525 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 44: 1" Cleated Guides

    LLLLL = Guide Length in inches with two decimal places. 502460-LLLLL 1" Cleated Left-hand Guide Example: Guide Length = 95.25" LLLLL = 09525 502350-LLLLL 1" Cleated Guide Square End 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 45: 3" Cleated Guides

    LLLLL = Guide Length in inches with two decimal places. 502850-LLLLL 3" Cleated Left-hand Guide Example: Guide Length = 95.25" LLLLL = 09525 502650-LLLLL 3" Cleated Guide Square End 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 46: Flat Belt Returns

    WW = Conveyor width ref: 06 - 60 in 02 increments Cleated Return Kit Item Part Number Description 807-1551 Clamp 500990 Return Disk 501097 Cleated Return Shaft 76CR Cleated Return Kit (Includes Items 1 and 2) 7600 Series CE End Drive Conveyors Dorner Mfg. Corp. 851-643 Rev. D...

  • Page 47: Configuring Conveyor Belt Part Number

    (BB). Use data to configure belt part number as indicated below. *Add “V” for v-guided belts. below. *Add “V” for v-guided belts. 76-WW LLL C SSSSS V* 76-__ ___ _ _____ V* (Fill In) 7600 Series CE End Drive Conveyors 851-643 Rev. D Dorner Mfg. Corp.

  • Page 48: Return Policy

    A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference. There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for return freight on such items.

This manual is also suitable for:

Aquapruf flat belt 7600 conveyor seriesAquapruf flat belt 7600 lpz seriesAquapruf cleated belt 7600 seriesAquapruf cleated belt 7600 lpz series

Table of Contents