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5/4-way valve for grease
is intended for use in progressive distribution
lubrication systems with multiple lubrication
circuits running
Product line:
DCV5-4+924
WARNING:
Read this owner's manual before installing, operating or maintaining the product. Failure to follow the
instructions and safety precautions in this owner's manual could result in serious injury, death, or property
damage. Keep for future reference.
Owner's Manual - Containing Installation,
Operation and Maintenance Instructions
(Original installation instructions in accordance with EC-
Machinery Directive 2006/42/EC)
Version 04
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Summary of Contents for SKF DCV5-4+924
- Page 1 Machinery Directive 2006/42/EC) circuits running Version 04 Product line: DCV5-4+924 WARNING: Read this owner's manual before installing, operating or maintaining the product. Failure to follow the instructions and safety precautions in this owner’s manual could result in serious injury, death, or property...
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Page 3: Masthead
Tel. +49 (0)62 05 27-0 carriers, and data networks is strictly prohibited Fax +49 (0)62 05 27-101 without the express permission of SKF Lubrication Systems Germany GmbH. lubrication-germany@skf.com www.skf.com/schmierung SKF Lubrication Systems Germany GmbH reserves... -
Page 4: Table Of Contents
Table of contents page 4 Table of contents Owner’s Manual - Containing Installation, Operation and Maintenance Instructions (Original installation instructions in accordance with EC-Machinery Directive 2006/42/EC) 2. Lubricants 6. Operation Masthead 2.1 General information 6.1 General information Service 2.2 Selection of lubricants 6.2 Startup Table of contents 2.3 Approved lubricants... -
Page 5: Information Concerning The Ec Declaration Of
2014/68/EU provisions and requirements of the regulations set Due to its performance characteristics, the product SKF herewith certifies that it conforms to the perti- forth in the EC Directive 2006/42/EC. does not reach the limit values defined in Article 4,... -
Page 6: Meaning Of Symbols And Corresponding Information
page 6 Safety information in owner’s manual Meaning of symbols and corresponding information In this owner’s manual, the symbols and words Read this Owner's Manual before installing, oper- Instructions attached directly to the equipment, ating or maintaining the product. Failure to follow such as rotational direction arrows and fluid con- shown on this page are meant to communicate a the instructions and safety precautions in this... - Page 7 7 Original assembly instructions 5/4-way valve for for grease according to the EC Machinery Directive 2006/42 / EC is intended for use in progressive distribution lubrication systems with multiple lubrication circuits running Product line: DCV5-4+924...
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Page 8: Safety Information
Unless otherwise noted, products of SKF Note that these installation instructions The SKF 5/4 way valve DCV5-4+924 is intended is an integral part of the product. It Lubrication Systems Germany GmbH must not be for use in progressive distribution lubrication... -
Page 9: Danger Relating To Electric Current
1.5 Warranty and liability The electrical connection for the described product Danger! SKF Lubrication Systems Germany GmbH assumes may only be established by qualified, instructed Centralized lubrication systems are un- no warranty and liability if one of the following cir-... -
Page 10: Lubricants
Note that hazardous substances of any kind and - If you have further questions, you can contact SKF 2.2 Selection of lubricants in particular - the substances that are classed as Lubrication Systems Germany GmbH. We can test... -
Page 11: Approved Lubricants
Only lubricants that have been approved Lubricants can contaminate the ground Leaking components can cause a slip by SKF for use with the product may be and watercourses. Lubricants must be hazard. When performing installation, used. Unsuitable lubricants can cause used and disposed of properly. -
Page 12: Design And Function
The 5/4 way valve DCV5-4+924 is electrically supplied with 24 VDC. Figure 1. Progressive distribution system with 5/4 way valve DCV5-4+924,split into four independent lubrication citcuits CS1 – CS4 cycle switch of the lubricants circuits 1-4 pump unit KFGS...-...B...,... - Page 13 M12x1,5 / 13 3.2 Design Figure 2 shows the setup of the 5/4 way valve DCV5-4+924. It is equipped with a hydraulic input (P) to connect it to the pump as well as four hydraulic outputs (1, 2, 3 ,4), which are used to connect lubrication lines of the different lubrication circuits.
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Page 14: Installation
4. Installation page 14 4. Installation Caution! Das 5/4-way valve must not be tipped 5/4 way valve described in the installation up or dropped. instructions may only be installed by qualified experts. These persons are considered capable of Country specific accident prevention regulations such tasks due to their education, training, and experience with valid standards, conditions, and the operating and maintenance instructions of... -
Page 15: Elektrical Connection
6 mm Possible installation borings can be drilled as seen 4.3 Elektrical Connection in Figure 2. The 5/4 way valve DCV5-4+924 is electrically supplied with 24 VDC. Please observe the following while Fig. 3. Connector X1 (female connector) drilling and installing: Only one X1 Pin (1, 2, 3 or 4) may ... - Page 16 4. Installation page 16 Table 4. General connection conditions for Table 5. General connection conditions for the vehicle sector the industrial sector Designation Value Designation Value Rated current 24V DC Rated current 24 V DC Typical current pickup (load- 0.2 A Typical current pickup (load- 0.2 A dependent)
- Page 17 4. Installation page 17 5/4-way valve for for grease Operating instructions is intended for use in progressive distribution lubrication systems with multiple lubrication circuits running Product line: DCV5-4+924...
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Page 18: Transport, Delivery And Storage
5.1 Transport Store products on racks or pallets to protect SKF Lubrication Systems Germany GmbH products them from damp floors 5.3.1 Storage of electrical devices are packaged in accordance with the regulations of... -
Page 19: Operation
6. Operation Seite 19 6. Operation 6.2 Startup 6.1 General information Before starting up the 5/4 way valve, check all The 5/4 way valve described here functions electrical and hydraulic connections. automatically. The lubricant transport in the lubrication lines should, however, be subjected to The lubricant may only be conveyed if it is free from bubbles. -
Page 20: Shutdown
'Installation' SKF Lubrication Systems Germany GmbH will take and 'Startup’ of this owner’s manual. back the product and arrange for its legal disposal. Costs to the customer will be limited to SKF's incurred costs. -
Page 21: Maintenance
Germany GmbH spare parts may be does have to be cleaned. If this occurs, contact SKF used. You must not carry out alterations Danger! Lubrication Systems Germany GmbH Services for... -
Page 22: Technical Data
9. Technical data Seite 22 9. Technical data Table 6. Technical data Category Value Operating pressure P 0 to 300 bar Valve seat gasket metallic Temperature range -25° to +80° C Lubricant Grease up to NLGI class 2 Rated current 24V DC Voltage tolerance ±... - Page 23 blank page...
- Page 24 Important product usage Information All SKF Lubrication Systems Germany GmbH products may only be used as intended and as described in the installation instructions. If the installation instructions are delivered with your product, read them carefully and follow them.
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