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Installation instructions Electronic lubrication control unit Model 85307; Progressive line system Date of issue July 2018 Form number 404771 Version...
Description Features Controller 85307 is a universal electronic • Runs progressive, single line and dual control unit compatible with dual line, single line lubrication systems. line parallel and progressive lubrication • Timing intervals from 5 seconds to systems. It gives lexibility and control over 24 hours.
Safety Explanation of signal WARNING words for safety • Never weld on machine while main switch of machine is on. Ensure main Read and carefully observe operating switch is off and correctly tagged. instructions before unpacking and operating Welding on machine can cause equipment.
Panel description Fig. 2 SLS = single line systems SETUP Fig. 3 PLS = Progressive line systems SETUP Fig. 4 dls = dual line systems SETUP Fig. 5 n-O = normally open (sensors) SETUP Fig. 6 n-C = normally closed (sensors) SETUP...
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Fig. 7 L -S = External lamp steady (continues supply) SETUP Fig. 8 L -F = External lamp lashing (pulsed supply) SETUP Fig. 9 nFE = non fatal error (pump continues on Low Level Fault) SETUP Fig. 10 r = Run time in cycles SETUP Fig.
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Fig. 12 F = Fault time in seconds, minutes or hours SETUP Fig. 13 U = Vent time in seconds, minutes or hours SETUP Fig. 14 rCC = Run cycle counter SETUP Fig. 15 YES = Conirms program changes SETUP Fig.
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Fig. 17 t = Time out or dwell time for sensors SETUP Fig. 18 FE = fatal errors (pump stops on Low Level Fault) SETUP Fig. 19 nO = Do not select selection SETUP Fig. 20 r = Run time in seconds, minutes or hours SETUP Fig.
Progressive line system with no monitoring Fig. 22 STEP 1 STEP 5 1 To enter setup mode press and hold ENTER while switching on 4 P (pause) appears in display. Press Δ to change time (Fig. 22 B). power source to controller. LED changes from seconds to minutes to hours.
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Fig. 23 6 R (run) appears in display. Press Δ to change time (Fig. 23 A). 7 Press ENTER to conirm run time. In example, run time of LED changes from seconds to minutes to hours. Amount in 30 minutes is conirmed (Fig. 23 B). display indicates what run time will be.
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Fig. 24 8 With run time conirmed, select Δ or ∇ to verify sensor 10 Press ENTER again on setup procedure to omit PROXY 2 and use (Fig. 24 A). Press Δ or ∇ until nO appears in display. green LED on RESERVOIR begins to lash. Green LED lashes next to PROXY 1 indicating sensor part of 11 Push ENTER to conirm nO for low level monitoring (Fig.
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Fig. 25 12 L - F (lamp lashing) appears in display. This option is for an 14 tSt appears in display indicating test mode of setup procedure. external warning lamp to be installed. Typically this function is Press Δ for pump to start turning (Fig. 25 B). Correct pump from used if monitoring is installed.
Running system (pump run) Fig. 26 Run time display when controller is switched on. Time appears from actual time set and counts down to zero. Green LED indicates minutes (Fig. 26). Green LED next to PUMP lashes to indicate pump is turning or pumping.
Diagram 1 Wiring diagram without sensors IGNITION 12 V 24 V Item Description Motor Ignition Top row represents back of controller. Bottom row represents front of controller.
Progressive line system with monitoring Progressive line system with run and pause time only - with reservoir monitoring Fig. 28 STEP 9 STEP 9 1 Refer to steps 1-6 on pages 10 and 11. 4 t (time out) appears in display indicating alarm will activate if 2 Select Δ...
Fig. 29 STEP 9 STEP 11 6 n-O (normally open) appears in display. This is indicates if sensor 9 nO appears in display. Green LED on PROXY 2 illuminates. is normally open or normally closed. If 2nd proxy is necessary, proceed by pushing Δ. 7 Press Δ...
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Fig. 30 STEP 9 STEP 13 13 nO appears in display. Green LED on reservoir illuminates 17 n-O (normally open) appears in display. This indicates sensor is (Fig. 30 A). In setup procedure, there is an option of selecting low normally open or normally closed.
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Fig. 31 STEP 9 STEP 15 19 FE (fatal error) or nFE (non fatal error) appears in display. 20 L - F (lamp lashing) appears in display. This option is for external FE (fatal error) is for pump to stop on low level warning. This is warning lamp to be itted.
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Fig. 32 22 tSt appears indicating test mode of setup procedure. Press Δ and NOTE pump starts turning (Fig. 32). Correct pump turning in wrong tSt must appear before switching off power to unit. System does direction by changing polarity of wiring. It is possible to check all not save changes if power to unit is turned off during any part of other sensors by energizing them manually and watching if green programming.
Run mode Fig. 33 Unit proceeds in run mode after power is terminated on unit and then switched on again. All devices selected display. Running system (pump run) Fig. 34 Run time displays when controller is switched on. Time appears from actual time set and counts down to zero.
Progressive line system using run cycle counter with reservoir monitoring Fig. 36 STEP 9 STEP 9 1 Refer to steps 1-5 on pages 10 and 11. 3 t (time out ) appears in display indicating alarm will activate if 2 To use rCC (run cycle counter), select ∇ (Fig. 36 A). If Δ is pressed sensor does not send signal to controller within set time.
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Fig. 37 STEP 9 STEP 9 STEP 9 5 n-O (normally open) appears in display. This indicates if sensor is 7 Press ENTER again to conirm use of run cycle normally open or normally closed. Press Δ to choose between counter (Fig.
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Fig. 39 STEP 9 STEP 9 10 nO appears in display. Green LED on PROXY 2 illuminates. Should 14 nO appears again in display. Green LED on RESERVOIR 2nd proxy be necessary, proceed by pushing Δ. illuminates. Setup procedure allows selection of 11 Press ENTER to conirm and proceed setup for PROXY 1.
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Fig. 40 STEP 13 STEP 9 STEP 9 17 n-O (normally open) displays indicating if sensor is normally open 19 FE (fatal error) appears in display. Option of using FE (fatal error) or normally closed. Press Δ to choose between n-O or n-C. is for pump to stop on low level warning.
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Fig. 41 21 L - F (lamp lashing) appears in display (Fig. 41 A). This option is 23 tSt appears in display indicating test mode of setup procedure. for external warning lamp to be itted, typically used if monitoring Pump starts turning. Change polarity of wiring to correct pump is installed.
Run cycle mode Fig. 42 After power is terminated on unit and then switched on again, unit proceeds in run mode. All devices selected display. After each cycle received, amount decreases by 1 until all cycles have been reached and unit proceeds to pause time. Running system (pump run) Fig.
Progressive line system wiring diagram with sensors Diagram 2 Wiring diagram with sensors 24 V Item Description External warning Low level sensor Motor Power switch Power supply Proxy 1 Top row represents back of controller. Bottom row represents front of controller.
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Fig. 45 Fault indications Item Description Press RUN/PAUSE to reset faults. Fault indication - counts up from seconds to minutes to hours indicating how long fault has been active. Press down button to silence buzzer. Blown fuse indication. Replace with 8A fuse. Change fuse here.
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