MULTIQUIP WHITEMAN HTXD6i Manual

MULTIQUIP WHITEMAN HTXD6i Manual

Hydraulic ride-on trowel (yanmar 4tnv84t-z-dsa2 diesel engine)
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setup, adjustments and calibrations
series
model HtXd6i/stXd6i
Hydraulic ride-on trowel
(yanmar 4tnV84t-Z-dsa2 diesel enGine)
Revision #0 (03/14/13)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP WHITEMAN HTXD6i

  • Page 1 HtXd6i/stXd6i Hydraulic ride-on trowel (yanmar 4tnV84t-Z-dsa2 diesel enGine) Revision #0 (03/14/13) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2: Table Of Contents

    table of contents HtX6di/stX6di trowel Secondary Hydraulic Fill Procedures ....19 Machine Pressure Adjustment......20 Machine Information And Maintenance Log .... 3 Charge Pressure Adjustment ......20 Safety Information ..........4-9 Pitch Pressure Check ........20 Tools Needed ............10 Pitch Pressure Adjustment ......
  • Page 3: Machine Information And Maintenance Log

    macHine information and maintenance loG Technician__________________________________e Date:___________________________ Machine Information MODEL LH Motor Serial No. Machine Serial No. RH Motor Serial No. Engine Serial No. Program ID Pump Serial No. Program Version Machine Setup and Calibration Information Hydraulic Pressure Settings Calibration Point 1 Point 2 (Hydraulic Oil Temperature Below 125 °F)
  • Page 4: Safety Information

    safety information Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
  • Page 5 „ Never use accessories or attachments that are not „ Avoid wearing jewelry or loose fi tting clothes that may recommended by Multiquip for this equipment. Damage snag on the controls or moving parts as this can cause to the equipment and/or injury to user may result.
  • Page 6 safety information Trowel SaFeTY NOTICE „ alwaYS keep the machine in proper running condition. DaNger „ Fix damage to machine and replace any broken parts „ Engine fuel exhaust gases contain poisonous carbon immediately. monoxide. This gas is colorless and odorless, and can cause death if inhaled.
  • Page 7 safety information BaTTerY SaFeTY NOTICE „ Never run engine without an air fi lter or with a dirty air DaNger fi lter. Severe engine damage may occur. Service air fi lter „ Do NoT drop the battery. There is a possibility that the frequently to prevent engine malfunction.
  • Page 8 safety information TraNSporTINg SaFeTY TowINg SaFeTY CaUTIoN CaUTIoN „ Never allow any person or animal to „ Check with your local county or state safety stand underneath the equipment while towing regulations, in addition to meeting lifting. Department of Transportation (DOT) Safety Towing Regulations, before towing „...
  • Page 9 safety information „ Trailer should be adjusted to a level position at all times when towing. „ Raise and lock trailer wheel stand in up position when towing. „ Place chock blocks underneath wheel to prevent rolling while parked. „ Place support blocks underneath the trailer’s bumper to prevent tipping while parked.
  • Page 10: Tools Needed

    tools needed The specialized tools listed in Table 1 are required to maintain and service the HTXD6i and STXD6i ride-on trowels. Fleet technicians and servicing dealers must have these tools for efficient unit setup and component calibration. Table 1. Setup, Calibration, and Diagnostic Tools Tool DeSCrIpTIoN parT No.
  • Page 11: Machine Information

    macHine information 4. pump Serial Number — located on sticker on pump NOTICE (Figure 3). The lower number is the pump serial number. The following machine information should be recorded on Machine Information and Maintenance Log for unit service tracking and for filing any warranty claims. MoDel 1.
  • Page 12: General Procedures

    General procedures reMove SeTUp JUMper NOTICE (If installed). These general procedures will be referenced in other sections throughout the manual. 1. Remove Setup Jumper (P\N: 32007) from P24 of main harness. SeTUp JUMper INSTallaTIoN 2. Re-install Cap (P\N: 22812) on P24 of main harness. NOTICE Machine must be secured prior to installation.
  • Page 13: Initial Check And Adjustments

    initial cHeck and adjustments prelIMINarY CHarge preSSUre aDJUSTMeNT oIl aND CoolaNT CHeCK Hydraulic oil Check NOTICE Skipping this step during initial set-up may cause 1. Make sure the machine is cold. machine to inadvertently move during further steps, 2. Remove the starwheel cap (Figure 6) and visually due to insufficient charge pressure.
  • Page 14: Engine Oil

    initial cHeck and adjustments engine oil engine Coolant 1. Ensure engine is level. 1. Verify that the radiator drain cock is closed. 2. Remove the oil filler cap (top or side). See Figure 7. 2. Remove radiator cap. 3. Pour engine coolant slowly into the radiator until it is even with the lip of the engine coolant filler port (Figure 8).
  • Page 15: Service Tool Setup And Connection

    Navigation Bar Click “Cancel” an e-mail. is not populated – Whiteman Service Tool 4. Open the e-mail sent by Multiquip and click on the attachment. On the drop-down menu, select "Save Target As" (Figure 10). n Application File file select t As “.
  • Page 16 Figure 14. WST License Manager • License Key Install • Click on License 11. Input the license key obtained from Multiquip Manager (Figure 15) and click "OK". se key and click OK. • Input you license key and click OK.
  • Page 17: Laptop Configuration

    laptop confiGuration CoNNeCTIoN proCeDUre 4. When the CAN Gateway cable is connected to the laptop for the first time, it is necessary to install the NOTICE CAN driver software. The installation screen will WST – Whiteman Service Tool appear (Figure 19). Click "Next" to install the software Make sure that the Sauer Danfoss Plus Software and automatically (default).
  • Page 18: Machine Setup And Calibration

    macHine setup and calibration CalIBraTe FooT peDal Sensor adjustment NOTICE 1. Turn key to ON position but Do NoT start machine. If sensor is preset, during assembly, with P\N: 32020, 2. Click “CALIBRATION” button on machine setup page. WRENCH, PEDAL SETUP, this step may be skipped. 3.
  • Page 19: Calibration

    macHine setup and calibration Calibration SeCoNDarY HYDraUlIC FIll proCeDUreS 1. Set sensor zero position default: NOTICE a. Ensure that foot pedal is fully released. Once the oil heats up, any oil expansion will go up the overflow hose and into the fluid expansion tank. b.
  • Page 20: Machine Pressure Adjustment

    macHine setup and calibration MaCHINe preSSUre aDJUSTMeNT 5. Loosen 1-1/16" jam nut on charge relief valve (Item A, Figure 28). NOTICE All pressures to be adjusted with machine at full engine RPM. To adjust pressures, cold start must be disabled through the Whiteman Service Tool (WST).
  • Page 21: Pitch Pressure Adjustment

    macHine setup and calibration Steering pressure adjustment 8. Return engine rpm to idle. 9. Turn off machine and remove gauge. NOTICE pitch pressure adjustment Do NoT depress the foot pedal with the 300-600 PSI gauge installed. Immediate damage to the gauge will 1.
  • Page 22: Trowel Speed Adjustment\Setup

    macHine setup and calibration 8. Retighten jam nut. 5. Lower trowel and shut off. 9. Return engine to idle. 6. Loosen Jamb nut (Item D, Figure 31). 10. Turn off machine and remove gauge. 7. Remove retaining screw (Item C, Figure 31). The spacer (Item A, Figure 31) will also come off.
  • Page 23: Right Side Trowel Speed Adjustment

    macHine setup and calibration Calibrate Stroke Sensor 5. Re-measure speed, repeating steps 2 and 3 until Left Side Trowel Speed is correct: CaUTIoN a. HTXD6i — 157 to 160 RPM (942 to 960 Pulses Machine movement will occur during this step. Ensure per minute) machine is secure or operator is present in seat.
  • Page 24: Pitch Setup

    macHine setup and calibration pITCH SeTUp 6. Set Sensor zero position default: a. Ensure foot pedal is fully released. Prior to pitch setup, check and make sure that the following are in excellent condition to ensure eventual proper blade b. Read % Sensor Voltage (Figure 35). pitch synchronization and proper blade flatness.
  • Page 25: Measure Blade Leading Edge Height

    macHine setup and calibration Measure Blade leading edge Height 3. Remove clevis pin (Item E, Figure 38). Loosen jamb nuts (Item C, Figure 38) and adjust clevis (Item D, 1. Fully pitch machine by pressing and holding Twin pitch Figure 38) to cylinder (Item A, Figure 38) position, to up button until pitch cylinders fully extended.
  • Page 26: Set Zero Pitch Cylinder Stops

    macHine setup and calibration Set Zero pitch Cylinder Stops 1. Turn machine off for at least 10 seconds and then restart machine. 1. Flatten blades (bottom out the pitch cylinders). 2. Click “Calibration” button on machine setup page. 2. Turn machine off. 3.
  • Page 27 macHine setup and calibration b. Install 3.25” Gauge (P/N 32044) over both Left and g. Press Hard Ext. Button to fully extend pitch Right Cylinders as shown in Figure 41. cylinders. h. Remove gauge. 6. Set Calibration Point 2. 3.25” GAUGE a.
  • Page 28: Inspection

    inspection FlUID levelS 3. Hydraulics • Spot check paint marks on fittings. Record the following fluid levels on Machine Information and • Ensure that there are no leaks. Maintenance Log in Inspection section. Refer to Fluid Fill and Check section for procedure. 4.
  • Page 29: Static Blade Pitch Drift Test

    inspection STaTIC BlaDe pITCH DrIFT TeST 1. Switch smart pitch switch to off position. 2. Bring machine up to temperature. This will be indicated by “Cold Start” (aux 1) lamp turning off. 3. Choose one blade from each spider and mark with small X to identify.
  • Page 30: Fuse Information

    fuse information Refer to Figure 45 for location on fuse panel. Table 3. Fuses Fuse Number amps Designator Functions Fused MCU Power Service Port Connector Oil Cooler Light Switch Pitch Switches Left Lights Sprayers Right Lights Table 4. ground location Designator Functions grounded Top Left...
  • Page 31 notes HTXD6i/STXD6i Trowel • SeTUp, aDJUSTMeNTS aND CalIBraTIoNS — rev. #0 (03/14/13) — page 31...
  • Page 32 © COPYRIGHT 2013, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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