Table of Contents

Advertisement

Quick Links

OPTIMUM
M A S C H I N E N - G E R M A N Y
Operating Manual
Version 1.0.1
Milling machine
Part no. 3346240
GB

Advertisement

Table of Contents
loading

Summary of Contents for Optimum OPTImill MZ 4

  • Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating Manual Version 1.0.1 Milling machine Part no. 3346240...
  • Page 2: Table Of Contents

    OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Glossary of symbols ..........................7 Type plate ..............................7 Safety instructions (warning notes)......................8 1.3.1 Classification of hazards .......................8 1.3.2 Other pictograms ...........................8 Intended use .............................9...
  • Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y 2.19 Tools and tool holding fixtures........................ 23 2.20 Dimensions............................. 24 Assembly and commissioning Unpacking the machine.......................... 25 3.1.1 Standard accessories........................25 Transport ..............................26 Load suspension point ...........................
  • Page 4 OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance Operating material ..........................53 5.1.1 Machine lubricants ........................53 5.1.2 Cooling lubricants ........................53 Safety..............................54 5.2.1 Preparation..........................54 5.2.2 Restarting ............................54 Repair ..............................55 5.3.1 Customer service technician .......................55 Inspection and maintenance........................56...
  • Page 5 OPTIMUM M A S C H I N E N - G E R M A N Y 6.25 Baugruppe Winkeltisch - Angle table assembly ..................97 6.26 Horizontales Gegenlager - Horizontal steady device ................98 6.27 Werkzeuge Horizontalbearbeitung - Horizontal tools list................ 99 6.28...
  • Page 6 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and product innovations guarantee state-of-the-art products and safety at any time.
  • Page 7: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions, ...
  • Page 8: Safety Instructions (Warning Notes)

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety instructions (warning notes) 1.3.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences.
  • Page 9: Intended Use

    We expressly point out that the guarantee or CE conformity will expire, if any constructive, tech- nicalor procedural changes are not performed by the company Optimum Maschinen Germany GmbH. It is also part of intended use that you the limits of performance of the milling machine are observed, ...
  • Page 10: Reasonably Foreseeable Misuse

    OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Severe injuries due to non-intended use. It is forbidden to make any modifications or alternations to the operating parameters values of the milling machine. They could pose an accident hazard to persons and cause damage to the milling machine.
  • Page 11: Possible Dangers Caused By The Milling Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y  Use cooling and lubricating agents to increase the durability of the tool and to improve the surface quality.  Clamp the cutting tools and workpieces on clean clamping surfaces.
  • Page 12: Qualification Of Personnel

    OPTIMUM M A S C H I N E N - G E R M A N Y Qualification of personnel 1.7.1 Target group This manual is addressed to the operating companies,  operators having sufficient specialist knowledge,  the maintenance personnel.
  • Page 13: Authorized Persons

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.7.2 Authorized persons INFORMATION Sufficient expertise is required for working on the milling machine. No one must work on the machine without having the necessary training, not even for a short while.
  • Page 14: Lockable Main Switch

    OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! If you bypass, remove or override a safety device in any other way, you are endangering yourself and other persons working with the milling machine. The possible consequences include: ...
  • Page 15: Emergency-Stop Push Button

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.9.2 Emergency-stop push button ATTENTION! If a emergency-stop push button is activated, the drives are stopped with the maximum possible braking torque. The spindle drive continues to run for a while depending on the moment of inertia of all components and the mass of the tool in use.
  • Page 16: Prohibition, Warning And Mandatory Signs

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.9.5 Prohibition, warning and mandatory signs INFORMATION All warning and mandatory signs must be legible. They must be checked regularly. 1.10 Safety check Check the milling machine at least once per shift.
  • Page 17: Personal Protective Equipment

    OPTIMUM M A S C H I N E N - G E R M A N Y 1.11 Personal protective equipment For certain work personal protective equipment is required. Protect your face and your eyes: Wear a safety helmet with facial protection when performing work where your face and eyes are exposed to hazards.
  • Page 18: Safety During Maintenance

    Check if they are working properly! 1.15 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".
  • Page 19: Electrical System

    OPTIMUM M A S C H I N E N - G E R M A N Y INFORMATION We provide information about the specific dangers when working with and on the milling machine in the descriptions for these types of work.
  • Page 20: Technical Specification

    OPTIMUM M A S C H I N E N - G E R M A N Y Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. The calculated envisaged life of the machine to EN ISO...
  • Page 21: Horizontal Spindle

    OPTIMUM M A S C H I N E N - G E R M A N Y Horizontal spindle Spindle seat ISO 40 Distance horizontal spindle - cross table [mm] 130 - 530 Spindle speeds Gear stage slow [ rpm ]...
  • Page 22: Emissions

    Interval of time infinitely adjustable 2.17 Environmental conditions Temperature 19 - 21 °C (for an optimum milling result) permissible range + 10° to + 35°C Admissible relative humidity 5...90 % no condensation 30% to 90% at 35°C 90 % at 21°C Compressed air 700...1060 hPa...
  • Page 23: Tools And Tool Holding Fixtures

    OPTIMUM M A S C H I N E N - G E R M A N Y Characteristics of the working area, e.g. size or damping behaviour,  other noise sources, e.g. the number of machines,  other processes taking place in proximity and the period of time, during which the operator ...
  • Page 24: Dimensions

    OPTIMUM M A S C H I N E N - G E R M A N Y 2.20 Dimensions  "Installation plan“ on page 28 MZ4 │MZ4V Technical specification Page 24 Original operating instructions Version 1.0.1 dated 2016-02-23...
  • Page 25: Assembly And Commissioning

    OPTIMUM M A S C H I N E N - G E R M A N Y Assembly and commissioning INFORMATION The milling machine is delivered pre-assembled. It is delivered in a transport box. After the unpacking and the transportation to the installation site it is necessary to mount and assemble the individual components of the milling machine.
  • Page 26: Transport

    OPTIMUM M A S C H I N E N - G E R M A N Y Transport WARNING! Severe or fatal injuries may occur if parts of the machine tumble or fall down from the forklift truck or from the transport vehicle. Follow the instructions and information on the transport box.
  • Page 27 OPTIMUM M A S C H I N E N - G E R M A N Y Eyebolts Img.3-1: Load suspension point Assembly and commissioning MZ4 │MZ4V Version 1.0.1 dated 2016-02-23 Original operating instructions Page 27...
  • Page 28: Set-Up And Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y Set-up and assembly 3.4.1 Installation plan Electrical connection Electrical cabinet Main switch 2124 3.4.2 Requirements regarding the installation site Keep a work area of at least one metre around the machine free for operation and mainte- nance.
  • Page 29: Machine Fixing

    OPTIMUM M A S C H I N E N - G E R M A N Y INFORMATION In order to achieve high levels of functionality and machining accuracy, as well as a long service life of the machine, the set-up location should meet certain criteria.
  • Page 30: Anchored Mounting

    OPTIMUM M A S C H I N E N - G E R M A N Y 3.5.2 Anchored mounting Use an anchored mounting to achieve a rigid connection to the substructure. An anchored mounting is always appropriate if the intention is to machine large parts up to the maximum capacity of the drilling-milling machine.
  • Page 31: Electrical Connection

    OPTIMUM M A S C H I N E N - G E R M A N Y Aligning the machine  Place a machine spirit level (0.05mm/m) on the cross table.  Attach washers and nuts to the anchor screws.
  • Page 32: Current In The Protective Earth Ground Wire

    OPTIMUM M A S C H I N E N - G E R M A N Y Due to the design, the leakage current is greater than 3,5 mA. We ask for due attention while executing machine tests within the framework of industrial safety guidelines.
  • Page 33: First Commissioning

    Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTIMUM or of the manufacturer of the clamping devices. ATTENTION! Before commissioning the machine, all bolts, fastenings and protections must be...
  • Page 34: One-Component Paint

    This process is not reversible, i.e. the binding agent can- not be re-softened. The company Optimum Maschinen Germany GmbH does not assume any guarantee for sub- sequent damages due to unsuitable cooling lubricants.
  • Page 35: Operation

    OPTIMUM M A S C H I N E N - G E R M A N Y Operation Overview Item Designation Item Designation Control panel with Newall DP700 position Tool clamping device for horizontal mill-  display "DP700 Quick start guide“ on...
  • Page 36: Control Panel, Spindle Drive And Drive, Table Feed

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.1.1 Control panel, spindle drive and drive, table feed Abb.4-1: Control panel Item Designation Item Designation Rev counter Push button table feed "On/Off"...
  • Page 37: Control Panel Spindle Gear

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.1.2 Control panel spindle gear WARNING! Never grip the tool to rotate the spindle as this may engage a gear setting. Img.4-2:...
  • Page 38: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y Safety The milling machine must only be operated under the following conditions: The milling machine is in proper working order.  The milling machine is used as intended.
  • Page 39: Resetting An Emergency Stop Situation

    OPTIMUM M A S C H I N E N - G E R M A N Y  For a longer-term standstill of the machine, switch it off at the main switch. Resetting an emergency stop situation  Where necessary, place the Feed coupling lever in the neutral position.
  • Page 40: Setting The Spindle Speed And Start Spindle Rotation

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.9.2 Setting the spindle speed and start spindle rotation  Switch the drive motor on the control panel to "ON".  Set the speed on the selector wheels. Where necessary, use button direct run.
  • Page 41: Milling Capacity Of The Machine

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.10 Milling capacity of the machine The diagram shows the possible milling depths and the feed rate for each mill diameter. Example: Ø = 50 mm, t = 8 mm Result Feed rate = 50 mm/min Example: Ø...
  • Page 42: Switching Automatic Table Feed On/Off

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.11 Switching automatic table feed on/off 4.11.1 Switching the X - Y - Z axis feed on ATTENTION! Loosen clamping lever on the cross table.
  • Page 43: Rotate Milling Head Vertically

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.12 Rotate milling head vertically  Loosen clamping screws and turn Clamping bolts milling head to 90°.  Re-tighten clamping bolts. Scale angle of rota- tion 4.12.1 Aligning the milling head...
  • Page 44: Fastening Horizontal Table

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.13 Fastening horizontal table CAUTION! When milling with the vertical milling table - horizontal table is dismantled, chip and spray guard is dismantled - e.g. when mounting a dividing apparatus on the vertical table -, the machine operator must take additional precautions to ensure safe operation.
  • Page 45: Clamping The Tool

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.14 Clamping the tool WARNING! When milling, the seat cone must always be secured with the drawbar. A simple connection with the taper bore of the work spindle without using the drawbar is not permissible for milling.
  • Page 46: Conversion To Horizontal Milling

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.16 Conversion to horizontal milling  Loosen the hexagon screws (1) and hexagon socket screws (2).  Swivel the vertical milling head aside (3) and move backwards on the rail.
  • Page 47: Mounting Counter Bearing

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.16.1 Mounting counter bearing CAUTION! Always mount counter-bearing if machining with a side milling cutter When mounting the counter-bearing, acceptable stress loads on the operator or assembler may be exceeded.
  • Page 48: Arbors For Side Milling Cutter

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.16.2 Arbors for side milling cutter Arbors for horizontal milling, morse tapers and adapters.  Spare parts "Werkzeuge Horizontalbearbeitung - Horizontal tools list“ on page 99...
  • Page 49: Conversion To Vertical Milling

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.17 Conversion to vertical milling  Dismantle the protective cover (1) for the "Vertical milling" spindle drive.  Position the coupling nose of the vertical spindle horizontally (2).
  • Page 50: Dp700 Quick Start Guide

    OPTIMUM M A S C H I N E N - G E R M A N Y 4.19 DP700 Quick start guide For the complete manual please download from: http://newall.com , Click technical Support to access the download page.
  • Page 51 OPTIMUM M A S C H I N E N - G E R M A N Y Understanding the Keypad Message Axis 1 Display Axis 2 Axis 3 Power Digifind / Reference Axis Selection Key Switches between Zero and Axis Preset modes...
  • Page 52 OPTIMUM M A S C H I N E N - G E R M A N Y Setting up the Unit How to enter setup F U N C S s e t u p display shows Until display shows...
  • Page 53: Maintenance

    The milling machine has been painted with varnish. This fact must be taken into account when selecting your cooling lubricant. Optimum Maschinen Germany GmbH does not accept any liability for subsequent damages due to unsuitable cooling lubricants. The flashpoint of the emulsion must be higher than 140°C.
  • Page 54: Safety

    OPTIMUM M A S C H I N E N - G E R M A N Y The products must comply with the provisions of the current statutory regulations and the  employers' liability insurance association. Request documentation for the products such as the product description VKIS and EC ...
  • Page 55: Repair

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.
  • Page 56: Inspection And Maintenance

    OPTIMUM M A S C H I N E N - G E R M A N Y Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con- ...
  • Page 57 OPTIMUM M A S C H I N E N - G E R M A N Y Check Interval Where? What? How?  Lubricate with grease.  "Lubricating the vertical milling head“ on page Lubricate Lubricate with grease. ...
  • Page 58 OPTIMUM M A S C H I N E N - G E R M A N Y Check Interval Where? What? How?   "Obligations of the operating company“ on page 13  "Electrical system“ on page 19 Electrical inspection ...
  • Page 59: Cleaning The Chip Tray

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.1 Cleaning the chip tray  To clean the chip tray, open the side cover or front cover. CAUTION! Wear protective gloves and use suitable tools to remove the chips.
  • Page 60: Cleaning The Electrical Cabinet

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.3 Cleaning the electrical cabinet Although the electrical cabinet is con- structed to shut off external air, foreign parti- cles such as dust and dirt may enter the cabinet when the door is open.
  • Page 61: Lubricating The Vertical Milling Head

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.5 Lubricating the vertical milling head Using a grease gun, lubricate the lubricating nipples weekly with about 100ml of grease with a lithium-soap base, e.g.
  • Page 62: Ball Screw, Y Axis

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.7 Ball screw, Y axis Using a grease gun, lubricate the lubricating nipple monthly with about 50ml of grease with a lithium-soap base, e.g. Mobilux 3. Check the smooth running of the ball screw after lubrication.
  • Page 63: Filling, Checking Oil Tank, Main Gear

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.9 Filling, checking oil tank, main gear The oil must be visible in the inspection glass. The fill level in the oil inspection glass is between 0.75 litres and 0.9 litres.
  • Page 64: Play Adjustment Of The Machine Stand Guide In The Z Axis

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.11 Play adjustment of the machine stand guide in the Z axis By adjusting the V-ledge at the top and/or bottom. ...
  • Page 65: Play Adjustment Of The Guide In The X Axis

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.12 Play adjustment of the guide in the X axis By adjusting the V-ledge to the left and/or right.  Dismantle the horizontal table.
  • Page 66: Play Adjustment Of The Guide In The Y Axis

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.13 Play adjustment of the guide in the Y axis By adjusting the V-ledge at the front and/or rear.  Remove the sheet cover to the rear of the spindle bearing block.
  • Page 67: Adjust Spindle Bearing

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.14 Adjust spindle bearing Vertical spindle  Remove the top cover and unscrew drawbar, remove.  Loosen the stud screws on the bearing nut.
  • Page 68: Maintenance And Replacement Of The Wiper

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.4.15 Maintenance and replacement of the wiper Wipers are used on each sliding rail. The wipers are used to prevent the penetration of impuri- ties on the sliding rail.
  • Page 69: Cooling Lubricants And Tanks

    OPTIMUM M A S C H I N E N - G E R M A N Y Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant.
  • Page 70: Inspection Plan For Water-Mixed Cooling Lubricants

    OPTIMUM M A S C H I N E N - G E R M A N Y 5.6.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment...
  • Page 71: Ersatzteile - Spare Parts - Mz4

    OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts - MZ4 Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No.
  • Page 72: Getriebe Allgemein - General Gear Box

    OPTIMUM M A S C H I N E N - G E R M A N Y Getriebe allgemein - General gear box Ersatzteilliste allgemeines Getriebe - General gear box part list Menge Grösse Anmerkung Artikelnummer Bezeichnung Designation Qty.
  • Page 73 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste allgemeines Getriebe - General gear box part list Menge Grösse Anmerkung Artikelnummer Bezeichnung Designation Qty. Size Note Item no. Zahnrad Gear...
  • Page 74: Allgemeine Kreuzschlittenanordnung - General Cross Slide Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y Allgemeine Kreuzschlittenanordnung - General cross slide assembly Ersatzteilliste Kreuzschlittenanordnung allgemein - General cross slide assembly part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 75: Horizontales Spindelsystem - Horizontal Spindle System

    OPTIMUM M A S C H I N E N - G E R M A N Y Horizontales Spindelsystem - Horizontal spindle system Ersatzteilliste horizontales Spindelsystem - Horizontal spindle system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 76: Werkzeugspannung Horizontal - Horizontal Tool Clamping System

    OPTIMUM M A S C H I N E N - G E R M A N Y Werkzeugspannung horizontal - Horizontal tool clamping system Ersatzteilliste Werkzeugspannung horizontal - Horizontal tool clamping system part listpart list Menge Grösse Verweis Artikelnummer...
  • Page 77: Vertikales Spindelgetriebe - Vertical Spindle Transmission

    OPTIMUM M A S C H I N E N - G E R M A N Y Vertikales Spindelgetriebe - Vertical spindle transmission Ersatzteilliste Vertikales Spindelgetriebe - Vertical spindle transmission part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 78: Vertikale Schwenkeinrichtung - Vertical Head Swivel Device

    OPTIMUM M A S C H I N E N - G E R M A N Y Vertikale Schwenkeinrichtung - Vertical head swivel device Ersatzteilliste vertikale Schwenkeinrichtung - Vertical head swivel device part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 79: Vertikale Spindelbaugruppe - Vertical Spindle Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y Vertikale Spindelbaugruppe - Vertical spindle assembly Ersatzteilliste vertikale Spindelbaugruppe - Vertical spindle assembly part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 80: Handgriff Spindelsystem - Spindle Handle System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.10 Handgriff Spindelsystem - Spindle handle system Ersatzteilliste Handgriff Spindelsystem - Spindle handle system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 81: Vertikales Getriebesystem - Vertical Spindle Transmission System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.11 Vertikales Getriebesystem - Vertical spindle transmission system Ersatzteilliste Vertikales Getriebesystem - Vertical spindle transmission system part list Menge Grösse Verweis Artikelnummer...
  • Page 82: Baugruppe Frästisch - Working Table Assembly

    6.12 Baugruppe Frästisch - Working table assembly...
  • Page 83 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Baugruppe Frästisch - Working table assembly part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no. Arbeitstisch Working Table...
  • Page 84: Handradsystem - Handle Wheel System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.13 Handradsystem - Handle wheel system Ersatzteilliste Handradsystem - Handle wheel system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no.
  • Page 85: Baugruppe Maschinenrahmen - Machine Frame Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.14 Baugruppe Maschinenrahmen - Machine frame assembly Ersatzteilliste Handradsystem - Handle wheel system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 86: Getriebesystem Y Achse - Y Axis Transmission System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.15 Getriebesystem Y Achse - Y axis transmission system Ersatzteilliste Getriebesystem Y Achse - Y axis transmission system part list Menge Grösse...
  • Page 87: Bediensystem Y Achse - Y Axis Operation System

    6.16 Bediensystem Y Achse - Y axis operation system...
  • Page 88 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Bediensystem Y Achse - Y axis operation system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no.
  • Page 89: Sattelbaugruppe - Machine Saddle Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.17 Sattelbaugruppe - Machine saddle assembly Ersatzteilliste Sattelbaugruppe - Machine saddle assembly part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no.
  • Page 90: Anschlusssystem Z Achse - Z Axes Connecting System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.18 Anschlusssystem Z Achse - Z axes connecting system Ersatzteilliste Anschlusssystem Z Achse - Z axes connecting system part list Menge Grösse...
  • Page 91: Bediensystem X Achse - X Axis Operation System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.19 Bediensystem X Achse - X axis operation system Ersatzteilliste Bediensystem X Achse - X axis operation system part list Menge Grösse...
  • Page 92: X-Z Achse Richtungssystem - X-Z Axes Direction System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.20 X-Z Achse Richtungssystem - X-Z axes direction system Ersatzteilliste X-Z Achse Richtungssystem - X-Z axes direction system part list Menge Grösse...
  • Page 93: Bediensystem Z Achse - Z Axis Operation System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.21 Bediensystem Z Achse - Z axis operation system Bediensystem Z Achse - Z axis operation system Ersatzteilliste part list Menge Grösse...
  • Page 94: Maschinengrundaufbau - Machine Base Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.22 Maschinengrundaufbau - Machine base assembly Ersatzteilliste Maschinengrundaufbau - Machine base assembly part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no.
  • Page 95: Universal-Kurbelsystem - Universal Crank System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.23 Universal-Kurbelsystem - Universal crank system Ersatzteilliste Universal-Kurbelsystem - Universal crank system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no.
  • Page 96: Z-Achsen-Übertragungssystem - Z Axis Transmission System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.24 Z-Achsen-Übertragungssystem - Z axis transmission system Ersatzteilliste Z-Achsen-Übertragungssystem - Z axis transmission system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 97: Baugruppe Winkeltisch - Angle Table Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Z-Achsen-Übertragungssystem - Z axis transmission system part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no. Passfeder 4x4x20L...
  • Page 98: Horizontales Gegenlager - Horizontal Steady Device

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.26 Horizontales Gegenlager - Horizontal steady device Ersatzteilliste Horizontales Gegenlager - Horizontal steady device part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 99: Werkzeuge Horizontalbearbeitung - Horizontal Tools List

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.27 Werkzeuge Horizontalbearbeitung - Horizontal tools list Ersatzteilliste Werkzeuge Horizontalbearbeitung - Horizontal tools list part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 100: Schutzabdeckungen Und Blechteile - Protective Covers And Sheet Metal Parts

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.28 Schutzabdeckungen und Blechteile - Protective covers and sheet metal parts Ersatzteilliste Schutzabdeckungen und Blechteile - Protective covers and sheet metal parts list Menge Grösse...
  • Page 101: Zentralschmierung - Lubrication System

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.29 Zentralschmierung - Lubrication System Ersatzteilliste Zentralschmierung - Lubrication System part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no.
  • Page 102: Kühlmittelpumpe Und Arbeitsleuchte - Cooling Pump And Work Lamp

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.30 Kühlmittelpumpe und Arbeitsleuchte - Cooling pump and work lamp Ersatzteilliste Kühlmittelpumpe und Arbeitsleuchte - Cooling pump and work lamp part list Menge Grösse...
  • Page 103: Dreharm Bedienfeld - Rotate Arm Operation Panel

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.31 Dreharm Bedienfeld - Rotate Arm Operation Panel DE | GB Version 201601-V1 Originalbetriebsanleitung...
  • Page 104 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Dreharm Bedienfeld - Rotate Arm Operation Panel part list Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Innensechskantschraube Hex Socket Round Screw...
  • Page 105: Schaltplan - Wiring Diagram

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.32 Schaltplan - Wiring diagram DE | GB Version 201601-V1 Originalbetriebsanleitung...
  • Page 106: Baugruppe Schaltschrank - Electric Box Assembly

    OPTIMUM M A S C H I N E N - G E R M A N Y 6.33 Baugruppe Schaltschrank - Electric box assembly Ersatzteilliste Baugruppe Schaltschrank - Electric box assembly part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty.
  • Page 107 OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteilliste Baugruppe Schaltschrank - Electric box assembly part list Menge Grösse Verweis Artikelnummer Bezeichnung Designation Qty. Size Reference Item no. Schütz (SIEMENS)
  • Page 108 Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN Klüberoil...
  • Page 109 S2 M 68 Huiles pour glis- sières Schneidöl Aquacut B, Kühlschmiermittel 5 L Gebinde, Artikel Nr. 3601751 Cooling lubricants EG Sicherheitsdatenblatt Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana Soluble Oil B Lubrifiants de refro- http://www.optimum-daten.de/data- idissement sheets/EG-Datenblatt_Aquacut- B.pdf...
  • Page 110: Appendix

    Beside the legal liability claims for defects of the customer towards the seller, the manufacturer of the product, OPTIMUM GmbH, Robert-Pfleger-Straße 26, D-96103 Hallstadt, does not grant any further warranties unless they are listed below or were promised in the framework of a sin- gle contractual provision.
  • Page 111: Storage

    V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.
  • Page 112: Advice For Disposal / Options Of Re-Use

    OPTIMUM M A S C H I N E N - G E R M A N Y Advice for disposal / Options of re-use Please dispose of your machine in an environmentally friendly way, not by disposing of the waste not in the environment, but by acting in a professional way.
  • Page 113: Disposal Of Lubricants And Coolants

    OPTIMUM M A S C H I N E N - G E R M A N Y As the machine operator, you should obtain information regarding the authorised collection or disposal system which applies for your company. Please make sure that the electrical components are disposed of professionally and according to the legal regulations.
  • Page 114: Terminology/Glossary

    OPTIMUM M A S C H I N E N - G E R M A N Y 7.10 Terminology/Glossary Term Explanation Milling table Supporting surface, clamping surface for the workpiece with traverse in X and Y directions Taper mandrel Tool housing taper, drill taper, drill chuck taper.
  • Page 115: Ec - Declaration Of Conformity

    M A S C H I N E N - G E R M A N Y 7.11 EC - Declaration of Conformity in accordance with the Machinery Directive 2006/42/EC Annex II 1.A Optimum Maschinen Germany GmbH The manufacturer/ Dr.-Robert-Pfleger-Str. 26 distributor:...
  • Page 116 OPTIMUM M A S C H I N E N - G E R M A N Y Index Accessories ............25 Qualification of personnel Accident report ............. 18 Safety ...............12 Anchored mounting ..........30 Replace wiper ............59 Commissioning ............. 33 Replacement Coolant ..............

This manual is also suitable for:

3346240

Table of Contents