Optimum Optimill MZ 4S Operating Manual
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Optimum Optimill MZ 4S Operating Manual

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Operating Manual
Version 1.0.4
Milling machine
Item no. 3346245
GB

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Summary of Contents for Optimum Optimill MZ 4S

  • Page 1 Operating Manual Version 1.0.4 Milling machine Item no. 3346245...

  • Page 2: Table Of Contents

    Table of contents Safety Glossary of symbols ............................7 Rating plate..............................7 Safety instructions (warning notes)........................ 8 1.3.1 Classification of hazards ........................8 1.3.2 Other pictograms..........................8 Intended use ..............................9 Reasonably foreseeable misuse........................10 1.5.1 Avoiding misuse ..........................10 Possible dangers caused by the milling machine ..................
  • Page 3 Transport ..............................26 Load attachment point in unpacked condition ....................27 Set-up and assembly............................27 3.5.1 Requirements regarding the installation site...................27 Machine mounting ............................28 3.6.1 Anchor-free mounting ........................28 3.6.2 Anchored mounting.........................29 First commissioning............................29 One-component paint ...........................30 Cleaning the machine...........................30 3.9.1 Lubrication and oil levels ........................30 3.10 Function testing and mounting of accessories .....................30 3.11...
  • Page 4 5.4.1 Cleaning the chip tray ........................60 5.4.2 Cleaning and replacing of the polycarbonate windows ..............60 5.4.3 Cleaning the electrical cabinet ....................... 61 5.4.4 Refilling the oil in the central lubrication system ................61 5.4.5 Lubricating the vertical milling head ....................62 5.4.6 Ball screw, X axis ...........................
  • Page 5 Change information operating manual .......................116 8.10 Example accuracy report..........................118 MZ4S Version 1.0.4 - 2020-07-31 Translation of the original instructions...
  • Page 6 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and pro- duct innovations guarantee state-of-the-art products and safety at any time.

  • Page 7: Safety

    Safety This part of the operating instructions explains the meaning and use of the warning notes included in these operating instructions,  defines the intended use of the milling machine,  points out the dangers that might arise for you or others if these instructions are not obser- ...

  • Page 8: Safety Instructions (Warning Notes)

    Safety instructions (warning notes) 1.3.1 Classification of hazards We classify the safety warnings into different categories. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. Symbol Alarm expression Definition / consequence...

  • Page 9: Intended Use

    We expressly point out that the guarantee or CE conformity will expire, if any constructive, tech- nical or procedural changes are not performed by the company Optimum Maschinen Germany GmbH. It is also part of the intended use that you the limits of performance of the milling machine are observed, ...

  • Page 10: Reasonably Foreseeable Misuse

    It is forbidden to make any modifications or alternations to the operating parameters values of the milling machine. They could pose an accident hazard to persons and cause damage to the milling machine. Reasonably foreseeable misuse Any other use other than that specified under "Intended use" or any use beyond the described use shall be deemed as non-intended use and is not permissible.

  • Page 11: Possible Dangers Caused By The Milling Machine

     Sufficiently lubricate the machine. WARNING! Do not use the quick action drill chuck for milling tools. Never clamp a milling cutter into a quick action drill chuck. Use a collet chuck with collets for the end mill. When milling make sure that ...

  • Page 12: Authorized Persons

    Consequently, the warning notes refer both to the use of the milling machine and to its main- tenance. Determine clearly and explicitly who will be responsible for the different activities on the milling machine (operation, setting up, maintenance and repair). Please note the name of the respon- sible person into an operators´s log.

  • Page 13: User Positions

    instruct the personnel in regular intervals (at least once a year) on  - all safety regulations relevant to the milling machine, - operation of the milling machine, - generally accepted engineering standards. - possible emergency situations, check the personnel‘s knowledge level, ...

  • Page 14: Lockable Master Switch

    The milling machine features the following safety devices: a lockable main switch,  two emergency stop push buttons,   a spindle guard for drilling with the spindle sleeve lever, Adjusting spindle guard on  page 45 a horizontal and vertical milling table with T-slots to fix the workpiece or the clamping ...

  • Page 15: Control Technical Protection

    Abb.1-1: Emergency-stop pushbutton 1.9.3 Control technical protection WARNING! If you bypass a controller you endanger yourself and other persons working on the milling machine.  injuries due to tools, workpieces or fragments hereof which are flying off at high speed, ...

  • Page 16: Personal Protective Equipment

    once per day (during one-shift operation),  once per week (when operated occasionally),  after all maintenance and repair work.  Check that prohibition, warning and information signs and the labels on the milling machine are legible (clean them, if necessary) ...

  • Page 17: Safety During Operation

    1.12 Safety during operation WARNING! Before switching the milling machine on, make sure that there is no risk of personal injury or damage to property. Avoid any unsafe work methods: The instructions mentioned in these operating instructions have to be strictly observed ...

  • Page 18: Using Lifting Equipment

    Check if they are working properly! 1.15 Accident report Inform your supervisors and Optimum Maschinen Germany GmbH immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). There are many possible causes for "near misses".

  • Page 19: Inspection Deadlines

    Permanently installed electrical systems and operating equipment are considered constantly monitored if they are continually serviced by qualified electricians and inspected by means of measurements in the scope of operation (e.g. monitoring the insulation resistance). 1.17 Inspection deadlines Define and document the inspection deadlines for the machine in accordance with § 3 of the Factory Safety Act and perform an operational risk analysis in accordance with §...

  • Page 20: Technical Specification

    Technical specification The following information represents the dimensions and indications of weight and the manu- facturer‘s approved machine data. The calculated envisaged life of the machine to EN ISO 13849 and EN ISO 12100 is at least 10 years with a daily operation of 8h at 220 working days per year when keeping to the ambient conditions, proper use and keeping to the required main- tenance intervals.

  • Page 21: Horizontal Spindle

    Horizontal spindle Spindle seat ISO 40 Distance horizontal spindle - cross table [mm] 130 - 390 Spindle speeds  Speeds „Img.4-2: Speed table“ on page 36 Gear stages Table feed max. X axis travel 560 mm (cross table, manual travel)) ( 600 mm ) max.

  • Page 22: Emissions

    Interval of time infinitely adjustable 2.18 Environmental conditions Temperature 19 - 21 °C (for an optimum milling result) permissible range + 10° to + 35°C Admissible relative humidity 5...90 % no condensation 30% to 90% at 35°C 90 % at 21°C Compressed air 700...1060 hPa...

  • Page 23: Tools And Tool Holding Fixtures

    INFORMATION The specified numerical value represents the emission level and does not necessarily a safe working level. Though there is a dependency between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not.

  • Page 24: Dimensions, Installation Plan

    2.21 Dimensions, Installation plan Center of gravity Technical specification MZ4S Translation of the original instructions Version 1.0.4 - 2020-07-31...

  • Page 25: Delivery, Interdepartmental Transport, Assembly And Commissioning

    Delivery, interdepartmental transport, assembly and commissioning Notes on transport, installation, commissioning Improper transport, installation and commissioning is liable to accidents and can cause damage or malfunctions to the machine for which we do not assume any liability or guarantee. Transport the scope of delivery secured against shifting or tilting with a sufficiently dimen- sioned industrial truck or a crane to the installation site.

  • Page 26: Unpacking The Machine

    Unpacking the machine INFORMATION The milling machine is delivered pre-assembled. It is delivered in a transport box. After the unpacking and the transportation to the installation site it is necessary to mount and assemble the individual components of the milling machine. Install the machine close to its final position before unpacking.

  • Page 27: Load Attachment Point In Unpacked Condition

    Load attachment point in unpacked condition WARNING! Before lifting the milling machine, check that all clamping screws of the milling table and the spindle head are tightened. The milling machine is lifted by both eyebolts using a fork-lift truck or crane. ...

  • Page 28: Machine Mounting

    INFORMATION In order to attain good functionality and a high processing accuracy as well as a long service life of the machine, the place of installation should fulfil certain criteria. Please observe the following points: The device must only be installed and operated in a dry and well-ventilated place. ...

  • Page 29: Anchored Mounting

    Only use tool holders in the intended admissible speed range. Tool holders may only be modified in compliance with the recommendation of OPTIMUM or of the manufacturer of the clamping devices. ATTENTION! Before commissioning the machine, all bolts, fastenings and protections must be...

  • Page 30: One-Component Paint

    This process is not reversible, i.e. the binding agent can- not be re-softened. The company Optimum Maschinen Germany GmbH does not assume any guarantee for sub- sequent damages due to unsuitable cooling lubricants.

  • Page 31: Electrical Connection

    3.12 Electrical connection CAUTION! Lay the connection cable to the electrical cabinet and the cable of the coded connector from the machine to the electrical cabinet in such a way as to prevent a trip hazard. WARNING! The three-phase electrical connection may only be performed by an electrician or under the guidance and supervision of an electrician.

  • Page 32: Regulated Drives In Connection With Residual Current Devices

    3.12.1 Regulated drives in connection with residual current devices Speed-controlled drives are one of the standard equipment in machine and plant construction and perform various tasks. Compared to a simple motor, the electronic rectifiers or converters require some special features for the necessary safety measures for electrical safety. Depend- ing on the application, the use of a fault current protection device, differential current monitor- ing or insulation monitoring can make more sense.

  • Page 33: When The Elcb Triggers

    To avoid an operating fault, you need an AC/DC-sensitive ELCB. Be absolutely sure which leakage current security is necessary for dangerous body currents, as regulated in DIN VDE 0100 part 410, at your mains connection. 3.12.4 When the ELCB triggers Pulse current - sensitive ELCB type A ...

  • Page 34: Operation

    Operation Overview Pos. Designation Item Designation Control panel with Newall DP700 position Tool clamping device for horizontal display milling  DP700 Quick start guide on page 51 Chip and spray guard Emergency-stop Hand crank table motion manual Spindle gear Hand crank milling head Spindle vertical milling ...

  • Page 35: Control Panel, Spindle Drive And Drive, Table Feed

    4.1.1 Control panel, spindle drive and drive, table feed Abb.4-1: Control panel Pos. Designation Item Designation Rev counter Push button table feed "On/Off" Push button "Rapid traverse" X-Y-Z axis Emergency stop button Coolant pump "On/Off" stepless feed speed Z axis Rotational direction spindle stepless feed speed X-Y axis Push button, spindle drive "On/Off"...

  • Page 36: Control Panel Spindle Gear

    4.1.2 Control panel spindle gear WARNING! Never grip the tool to rotate the spindle as this may engage a gear setting. Img.4-2: Speed table ATTENTION! Only change speeds and gear settings when the machine is at a stop. Use the torque button to facilitate the engaging of gear settings. Optionally, the handwheel on the rear of the spindle can be used to facilitate engagement in gear positions.

  • Page 37: Direct Run

    4.1.3 Direct run Use the torque button to facilitate the engaging of gear settings. The spindle begins to rotate providing the torque button is pressed. For this, the spindle guard must be closed. Press the torque button only briefly. Optionally, the handwheel on the rear of the spindle can be used to facilitate engagement in gear positions.

  • Page 38: Operational Modes Of The Machine

    Operational modes of the machine Manual operation with the hand wheels on the cross table.  - The protective housing should be closed, the spindle guard must be set to high. The pro- tective housing must be closed if the cooling equipment is used. Operation with the automatic table feed.

  • Page 39: Selecting The Speed

    The optimum cutting speed mainly depends on the material and on the material of the tool. Hig- her speeds are possible with tools (mills) made from hard metal or cutting ceramics than with tools made from high-alloy high speed steel (HSS).

  • Page 40: Diagram For Determining Feed Rate

    4.9.3 Diagram for determining feed rate 0.05 0.02 0.01 60 70 80 mm/min Operation MZ4S Translation of the original instructions Version 1.0.4 - 2020-07-31...

  • Page 41: Milling Capacity Of The Machine

    4.10 Milling capacity of the machine The diagram shows the possible milling depths and the feed rate for each mill diameter. Example: Ø = 50 mm, t = 8 mm Result Feed rate = 50 mm/min Example: Ø = 50 mm ; Feed rate = 70 mm/min ; Result t = 6 mm The values refer to low-carbon, unalloyed steel, e.g.

  • Page 42: Activate / Deactivate Automatic Table Feed

    4.11 Activate / deactivate automatic table feed The feed drives consist of a universal helical gear and an inverter motor in each axis. The feed force is 1600 N with a continuously adjustable feed from 0.05 metres per minute to 0.45 metres per minute.

  • Page 43: Turning The Milling Head Vertically

    4.12 Turning the milling head vertically  Loosen clamping screws and Clamping bolts rotate milling head to 90°.  Re-tighten clamping bolts. Scale angle of rota- tion 4.12.1 Aligning the milling head INFORMATION The milling head should be aligned after resetting to the initial position with a dial indicator so that holes can be produced with the spindle sleeve at a right angle.

  • Page 44: Fastening Horizontal Table

    4.13 Fastening horizontal table CAUTION! When milling with the vertical milling table - horizontal table is dismantled, chip and spray guard is dismantled - e.g. when mounting a dividing apparatus on the vertical table -, the machine operator must take additional precautions to ensure safe operation. We recommend mounting e.g.

  • Page 45: Clamping The Tool

    4.14 Clamping the tool WARNING! When milling operations are performed the cone seat must always be fixed to the draw- in rod. All cone connections with the taper bore of the work spindle without using the draw-in rod is not allowed for milling operations. The cone connection should be released by the lateral pressure.

  • Page 46: Optional Compressed Air Tool Clamp Of The Vertical Spindle

    4.16 Optional compressed air tool clamp of the vertical spindle The pneumatic tool clamp can only be used when the spindle guard is open. ATTENTION! Loosening the tool when the spindle is running out can lead to damage. Wait until the spindle stops completely before pressing the tool release button.
  • Page 47 Operation MZ4S Version 1.0.4 - 2020-07-31 Translation of the original instructions...

  • Page 48: Mounting Counter Bearing

    4.17.1 Mounting counter bearing CAUTION! Always mount counter-bearing if machining with a side milling cutter When mounting the counter-bearing, acceptable stress loads on the operator or assembler may be exceeded. Recommended threshold values when lifting and carrying loads Reasonable load in kg and frequency of lifting and carrying Occasionally More frequently Age in years...

  • Page 49: Arbors For Side Milling Cutter

    4.17.2 Arbors for side milling cutter Arbors for horizontal milling, morse tapers and adapters.  Spare parts Werkzeuge Horizontalbearbeitung - Horizontal tools list on page 90 Arbor ISO 40 with counter-bearing 16mm external diameter Arbor ISO 40 with counter-bearing 22mm external diameter Arbor ISO 40 with counter-bearing 27mm external diameter Arbor ISO 40 with counter-bearing...

  • Page 50: Conversion To Vertical Milling

    4.18 Conversion to vertical milling  Dismantle the protective cover (1) for the "Vertical milling" spindle drive.  Position the coupling nose of the vertical spindle horizontally (2).  Position the coupling nose of the spindle drive horizontally (3).  Swivel the vertical milling head on the spindle drive (3).

  • Page 51: Dp700 Quick Start Guide

    4.20 DP700 Quick start guide For the complete manual please download from: http://newall.com , Click technical Support to access the download page. Warnings The mains supply is connected into a switch mode power supply (separate from your DP700) via a detachable supply cord supplied.
  • Page 52 Understanding the Keypad Message Axis 1 Display Axis 2 Axis 3 Power Digifind / Reference Axis Selection Key Switches between Zero and Axis Preset modes Switches between Absolute and Incremental modes Numeric Keys Switches between Inch and mm display Enter Key Information selection (scrolls through options on Message display)
  • Page 53 Setting up the Unit How to enter setup F U N C S s e t u p display shows Until display shows S E T U P C O d E ? ( 1 9 3 7 ) Default Settings Optional Settings s e t u p f r a n c a i s...

  • Page 54: Maintenance

    The milling machine has been painted with varnish. This fact must be taken into account when selecting your cooling lubricant. Optimum Maschinen Germany GmbH does not accept any liability for subsequent damages due to unsuitable cooling lubricants. The flashpoint of the emulsion must be higher than 140°C.

  • Page 55: Safety

    The products must comply with the provisions of the current statutory regulations and the  employers' liability insurance association. Request documentation for the products such as the product description VKIS and EC  safety data sheet from the cooling lubricants manufacturer. The EC safety data sheet gives you information about the water hazard class.

  • Page 56: Repair

    If the repairs are carried out by qualified technical personnel, they must follow the indications given in these operating instructions. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions.

  • Page 57: Inspection And Maintenance

    Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. Any indicated intervals therefore are only valid for the corresponding approved con-  ditions. Technical specification on page 20 Check Interval Where?
  • Page 58 Check Interval Where? What? How?  Lubricate with grease.  Ball screw, X axis on page 62 Lubricating Check oil level, Top up as required. Change oil as required. Check, refill  Filling, checking oil tank, main gear on page Check the wipers on the slides.
  • Page 59 Check Interval Where? What? How?   Obligations of the operating company on page  Electronics on page 18 Electrical inspection  Validation on page 55 MZ4S Version 1.0.4 - 2020-07-31 Translation of the original instructions...

  • Page 60: Cleaning The Chip Tray

    5.4.1 Cleaning the chip tray  To clean the chip tray, open the side cover or front cover. CAUTION! Wear protective gloves and use suitable tools to remove the chips. Abb.5-1: Side cleaning cover, chip tray 5.4.2 Cleaning and replacing of the polycarbonate windows WARNING! The polycarbonate inspection windows are part of the safety equipment on your milling machine.

  • Page 61: Cleaning The Electrical Cabinet

    5.4.3 Cleaning the electrical cabinet Although the electrical cabinet is con- structed to shut off external air, foreign parti- cles such as dust and dirt may enter the cabinet when the door is open. Accumulation of foreign particles on the printed circuit boards or other electronic components could cause machine malfunc- tion.

  • Page 62: Lubricating The Vertical Milling Head

    5.4.5 Lubricating the vertical milling head Using a grease gun, lubricate the lubricating nipples weekly with about 100ml of grease with a lithium-soap base, e.g. Mobilux 3. Check the smooth running of the bearings after lubrication.  Adjusting the spindle bearing on page 68 Lubricating nipple Abb.5-3: Lubricating nipple, vertical milling head 5.4.6...

  • Page 63: Ball Screw, Y Axis

    5.4.7 Ball screw, Y axis Using a grease gun, lubricate the lubricating nipple monthly with about 50ml of grease with a lit- hium-soap base, e.g. Mobilux 3. Check the smooth running of the ball screw after lubrication. Lubricating nipple Abb.5-5: Spindle, Y axis 5.4.8 Ball screw, Z axis...

  • Page 64: Filling, Checking Oil Tank, Main Gear

    5.4.9 Filling, checking oil tank, main gear The oil must be visible in the inspection glass. The fill level in the oil inspection glass is between 0.75 litres and 0.9 litres. If the oil inspection glass is dirty or the oil level is not visible, the oil must be changed.

  • Page 65: Clearance Adjustment Of The Guide Of The Machine Stand In The Z Axis

    5.4.11 Clearance adjustment of the guide of the machine stand in the Z axis By adjusting the V-ledge at the top and/or bottom.  Dismantle the wiper releasing the adjusting screw.  Dismantle the chip tray and cover plate of the spindle. ...

  • Page 66: Play Adjustment Of The Guide In The X Axis

    5.4.12 Play adjustment of the guide in the X axis By adjusting the V-ledge to the left and/or right.  Dismantle the horizontal table.  Open the left and right bearing covers. Perform measurement on the left: If possible, use a dial gauge with drag pointer. ...

  • Page 67: Play Adjustment Of The Guide In The Y Axis

    5.4.13 Play adjustment of the guide in the Y axis By adjusting the V-ledge at the front and/or rear.  Remove the sheet cover to the rear of the spindle bearing block.  Remove protective cover on the front - if present. Perform measurement on the front: If possible, use a dial gauge with drag pointer.

  • Page 68: Adjusting The Spindle Bearing

    5.4.14 Adjusting the spindle bearing Vertical spindle  Remove the top cover and unscrew drawbar, remove.  Loosen the stud screws on the bearing nut.  Slightly adjust the play in the bearing with the bearing nut. Draw bar cover Bearing nut Abb.5-12: Adjust vertical spindle bearing Horizontal spindle...

  • Page 69: Maintenance And Replacement Of The Wiper

    5.4.15 Maintenance and replacement of the wiper Wipers are used on each sliding rail. The wipers are used to prevent the penetration of impuri- ties on the sliding rail. Check the wipers at regular intervals. Carefully check for unusual wear, scratches or damage caused by chips.

  • Page 70: Cooling Lubricants And Tanks

    Cooling lubricants and tanks CAUTION! The cooling lubricant can cause diseases. Avoid direct contact with cooling lubricant or parts covered in cooling lubricant. Cooling lubricant circuits and tanks for water-cooling lubricant mixtures must be completely emptied, cleaned and disinfected as needed, but at least once per year or every time the coo- ling lubricant is replaced.

  • Page 71: Inspection Plan For Water-Mixed Cooling Lubricants

    5.6.1 Inspection plan for water-mixed cooling lubricants Company: No.: Date: used cooling lubricant size to be checked Inspection methods Inspection Procedure and comment intervals noticeable Appearance, odour daily Find and rectify causes, changes e.g. skim off oil, check filter, ventilate cooling lubricant system pH value Laboratory techniques...

  • Page 72: Ersatzteile - Spare Parts

    Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No.  Maschinenbezeichnung - Machines name  Herstellungsdatum - Date of manufacture  Artikelnummer - Article no. ...

  • Page 73: Getriebe Allgemein - General Gear Box

    Getriebe allgemein - General gear box MZ4S DE | EN Version 1.0.4 - 2020-7-31 Originalbetriebsanleitung...
  • Page 74 Getriebe allgemein - General gear box Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Getriebe Gear Box UM41019 03346245101 Welle Shaft UM41025 03346245102 Abstandshalter Spacer 068x4t 03346245103 Zahnrad Gear M2x28T 03346245104 Zahnrad Gear M2x24T 03346245105 Zahnrad Gear M2x32T 03346245106 Riemenscheibe Belt Wheel A2x127 PCD...

  • Page 75: Allgemeine Kreuzschlittenanordnung - General Cross Slide Assembly

    Allgemeine Kreuzschlittenanordnung - General cross slide assembly Allgemeine Kreuzschlittenanordnung - General cross slide assembly Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Gehäuse Cross Slide Body UM41001-01 03346235201 Abstandshalter Spacer 60x120x11t 03346235202 Halter Holder UM41003 03346235203 Y-Achse Kugelumlaufspindel Y axis Ball Screw Tr25xP5-LT 03346235204...

  • Page 76: Horizontales / Vertikales Spindelsystem - Horizontal / Vertical Spindle System

    Stahlstift Solid Steel Pin UM41127 03346245218 Buchse Bushing UM41128 03346245219 Platte Release Plate UM41129 03346245220 Verschlussschraube Lock Screw 03346245221 Griff Handle M10x60L 03346245222 Abstandshalter Spacer 026x5t 03346245223 Block Handle Block UM41162 03346245224 Stift Solid Taper Pin 03346245225 Motor Motor 3.75kW,2P 03346245226 Feder Spring...
  • Page 77 Spindelsystem - Spindle system Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Abstandshalter Spacer UM31024 03346235301 Abstandshalter Spacer UM31025 03346235302 Vorderseite Front Cover UM41015 03346235303 Vorderseite Front Cover UM41016 03346235304 Getriebewelle Transmission Shaft UM41064-01 03346235305 Kupplung Coupling UM41065-01 03346235306 Abstandshalter Spacer...

  • Page 78: Vertikales Spindelgetriebe - Vertical Spindle Transmission

    Vertikales Spindelgetriebe - Vertical spindle transmission Vertikales Getriebesystem - Vertical spindle transmission system Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Gehäuse Housing UM41095 03346245401 Welle Shaft UM41096 03346245402 Kegelradgetriebe Bevel Gear UM41117 03346245403 Abstandshalter Spacer UM41097 03346245404 Winkellager Angular Bearing 7011C...

  • Page 79: Vertikale Spindelbaugruppe - Vertical Spindle Assembly

    6.10 Vertikale Spindelbaugruppe - Vertical spindle assembly Vertikale Spindelbaugruppe - Vertical spindle assembly Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Gehäuse Housing U M41090 03346245601 Platte Plate UM41092 03346245602 Klemmmutter Clamping nut UM41110 03346245603 Stahlstift Steel Pin 5x16 03346245604 Kegelradgetriebe...

  • Page 80: Handgriff Spindelsystem - Spindle Handle System

    Abdeckung Top Cover UM41094-2 03346245615 Klemmmutter Screw Seat UM32044 03346245616 Innensechskantschraube Hex Socket Cap Screw M12x90L 03346245617 Lagermutter Bearing Nut PM-M68 03346245618 Lagermutter Bearing Nut PM-M50 03346245619 Stellschraube Set Screw M10x10L Sperrgriff Lock Handle M12x20L 03346245621 Kugellager Ball bearing BA7016C 03346245622 Kugellager Ball bearing...

  • Page 81: Baugruppe Frästisch - Working Table Assembly

    6.12 Baugruppe Frästisch - Working table assembly Baugruppe Frästisch - Working table assembly Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Ring Protecting Spacer UM33060 03346245901 Netz UM33068 03346245902 Abdeckung Cover UM37007 03346245903 Motorplatte Motor Seat UM37060 03346245904 Hülse Sleeve UM37010...
  • Page 82 Abdeckung X-Achse Cover X axis UM41126A 03346245910 Arbeitstisch Working Table 1200x250 03346245911 Klammer Bracket-Right UM43057-01 03346245912 Winkeltabelle Angle Table 500x900 03346245913 Stützstange Support Rod 1320 mm 03346245914 Scheibe Thickness Washer UM43082 03346245915 Klemmmutter 03346245916 Verschluss UM43085 03346245917 X-Achse Kugelumlaufspindel X axis Ball Screw UM47005 03346245918 Halterung links...

  • Page 83: Handradsystem - Handle Wheel System

    6.13 Handradsystem - Handle wheel system Handradsystem - Handle wheel system Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Rundes Griffrad Round Handle Wheel 0200-M10 033462451001 Abdeckung Cover W1-1/4" 20 033462451002 Sicherungsring Lock Ring X204065 033462451003 Skalenring X / Y-Achse Dial Ring for X / Y axis 0.02/ 5 mm 033462451004...

  • Page 84: Baugruppe Maschinenrahmen - Machine Frame Assembly

    6.14 Baugruppe Maschinenrahmen - Machine frame assembly Baugruppe Maschinenrahmen - Machine frame assembly Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Stift UM32056 033462451101 Teller Plate UM33031 033462451102 Schalterhalterung Switch Bracket UM37027 033462451103 Z-Achse Motorplatte Z axis Motor Seat UM9247 033462451104 Maschinenrahmen...

  • Page 85: Getriebesystem Z Achse - Z Axis Transmission System

    6.15 Getriebesystem Z Achse - Z axis transmission system Getriebesystem Z Achse - Z axis transmission system Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Abstandshalter Spacer UM42011 033462451201 Kegelradgetriebe Bevel Gear M2x30T-RH 033462451202 Halterung Bracket UM9081 033462451203 Rolle Pulley UM9103...

  • Page 86: Getriebesystem Y Achse - Y Axis Transmission System

    6.16 Getriebesystem Y Achse - Y axis transmission system Getriebesystem Y Achse - Y axis transmission system Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Servomotor Riemenscheibe Servo Motor Pulley 5Mx18Tx20W 033462451301 Y-Achse Motorriemenscheibe Y axis Motor Pulley HTD-5Mx54Tx20W 033462451302 Muttergehäuse...

  • Page 87: Sattelbaugruppe - Machine Saddle Assembly

    6.17 Sattelbaugruppe - Machine saddle assembly Sattelbaugruppe - Machine saddle assembly Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Stopper Stopper UM33006-a1 033462351401 Abdeckung Cover UM37028SL 033462351402 Top Schutzhülle Top Protecting Cover UM41124 033462351403 Messingstück Brass Piece 012.7x10 033462351404 Sattel Saddle...
  • Page 88 Abdeckung Ending Cover UM47007 033462351412 Teller Plate UM47004 033462351413 Endschalterplatte Limit Switch Plate UM47031 033462351414 Lagersitz Bearing Seat UM9008 033462351415 Hülse Sleeve UM9094 033462351416 Z-Achse Kugelumlaufspindel & Mutter Z axis Ball Screw & Nut Tr40xP5x532L-LH 033462351417 Rolle Pulley 8M-45-40T 033462351418 Ring Bind Collar UM9114...

  • Page 89: Horizontales Gegenlager - Horizontal Steady Device

    6.18 Horizontales Gegenlager - Horizontal steady device Horizontales Gegenlager - Horizontal steady device Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Horizontales Gerät Horizontal Steady Device UM41131 033462452301 Keilleiste 20x82 033462452302 Halterung Bracket UM41132 033462452303 Teller Plate UM41129 033462452304 Buchse Bushing...

  • Page 90: Werkzeuge Horizontalbearbeitung - Horizontal Tools List

    6.19 Werkzeuge Horizontalbearbeitung - Horizontal tools list Werkzeuge Horizontalbearbeitung - Horizontal tools list Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Langer Fräsdorn Longer Cutter Arbor Ø16mm (ISO40) 033462452401 Langer Fräsdorn Longer Cutter Arbor Ø22mm (ISO40) 033462452402 Langer Fräsdorn Longer Cutter Arbor Ø27mm (ISO40) 033462452403...

  • Page 91: Schutzabdeckungen Und Blechteile - Protective Covers And Sheet Metal Parts

    6.20 Schutzabdeckungen und Blechteile - Protective covers and sheet metal parts Schutzabdeckungen und Blechteile - Protective covers and sheet metal parts Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Abdeckung Cover UM41009 033462352501 Getriebedeckel Gear Box Cover UM41017-01 033462352502 Riemenscheibenabdeckung Pulley Cover...

  • Page 92: Zentralschmierung - Lubrication System

    6.21 Zentralschmierung - Lubrication System Zentralschmierung - Lubrication System Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Automatischer Automatic Lubricator 2L, Optional 033462452601 Schmierstoffgeber Innensechskantschraube Hex Socket Cap Screw M6x25L 033462452602 Flexibles Stahlrohr Flexible Steel Tube d4x1800L 033462452603 Winkeladapter Elbow Adaptor AL-013...

  • Page 93: Kühlmittelpumpe Und Arbeitsleuchte - Cooling Pump And Work Lamp

    6.22 Kühlmittelpumpe und Arbeitsleuchte - Cooling pump and work lamp Kühlmittelpumpe und Arbeitsleuchte - Cooling pump and work lamp Menge Grösse Artikelnummer Pos. Bezeichnung Designation Qty. Size Item no. Kunststoffdüse Plastic Nozzle 033462452701 Metalldüse Metal Nozzle Optional 0334624527011 Ventil Valve PT 3/8”...

  • Page 94: Dreharm Bedienfeld - Rotate Arm Operation Panel

    6.23 Dreharm Bedienfeld - Rotate Arm Operation Panel DE | EN MZ4S Originalbetriebsanleitung Version 1.0.4 - 2020-7-31...
  • Page 95 Dreharm Bedienfeld - Rotate Arm Operation Panel Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Rundschraube mit Innensechskant Hex Socket Round Screw M5x12 OP-Box-Abdeckung Operation Box Cover UM35029 033462453202 Innensechskantschraube Hex Socket Cap Screw M6x16 Scheibe Flat Washer 033462453204 Kontrollkasten Control Box UM35078...

  • Page 96: Schaltplan - Wiring Diagram

    6.24 Schaltplan - Wiring diagram DE | EN MZ4S Originalbetriebsanleitung Version 1.0.4 - 2020-7-31...
  • Page 97 MZ4S DE | EN Version 1.0.4 - 2020-7-31 Originalbetriebsanleitung...
  • Page 98 DE | EN MZ4S Originalbetriebsanleitung Version 1.0.4 - 2020-7-31...
  • Page 99 MZ4S DE | EN Version 1.0.4 - 2020-7-31 Originalbetriebsanleitung...
  • Page 100 DE | EN MZ4S Originalbetriebsanleitung Version 1.0.4 - 2020-7-31...
  • Page 101 MZ4S DE | EN Version 1.0.4 - 2020-7-31 Originalbetriebsanleitung...

  • Page 102: Option Druckluft Werkzeugspanner - Compressed Air Tool Spanner Option

    6.25 Option Druckluft Werkzeugspanner - Compressed air tool spanner option DE | EN PD150 | PD200 (3346225) Kopie Original Version 1.0.4 - 2020-7-31...
  • Page 103 PD150 / PD200 - Druckluft Werkzeugspanner - Compressed air tool spanner Anmerkung Grösse Artikelnummer Pos. Bezeichnung Designation Note Size Item no. Deckelgruppe Cover groups 03346225P02901 Luftschlagschrauber Air impact wrench 03346225PDM1V Steuerventil Control valve 03346225P02013 Motorgehäuse Motor housing ADC 12 03346225P02008 Drosselventil Throttle valve Ø...
  • Page 104 Sicherungsstift Retainer pin Ø1.5 x 16 L 0334622545 Unterlegscheibe Washer Ø4 03346225W20040 Schraube Screw M4 x 16 03346225T54016 Steuerventil-Baugruppe Control valve assy A2024P 03346225P02013 Lufteinlassventil-A Air inlet valve-A S45C 03346225P02014 O-Ring O-ring 03346225Q00050 Schraube Screw M10 x 10 03346225T71010 Lufteinlassventil-B Air inlet valve-B S45C 03346225P02015...

  • Page 105: Zubehör - Accessories

    6.26 Zubehör - Accessories PD150 | PD200 (3346225) DE | EN Version 1.0.4 - 2020-7-31 Kopie Original...
  • Page 106 PD150 / PD200 - Zubehör Druckluft Werkzeugspanner - Compressed air tool spanner accessories Anmerkung Grösse Artikelnummer Pos. Bezeichnung Designation Note Size Item no. Abdeckung Schaltkasten Control box cover 03346225P02039 Schraube Screw M4 x 6 03346225T14006 Gehäuse der Steuerbox Control box housing 03346225P02040 Magnetventilsatz Solenoid valve set...
  • Page 107 Schlauch Hose 03346225A00002 Schlauchschelle Hose clamp 03346225P02060 Schnellverbindung Rapid joint 03346225A10005 Filterbaugruppe Filter assy 03346225PDF Filter Filter 03346225P02061 Filterhalter Filter holder 03346225P02062 Schnellverbindung Rapid joint PM-20 03346225P02063 Druckanzeige Pressure gauge 03346225P02064 Schraube Screw M6 x 20 03346225T36020 Schraube Screw M6 x 16 03346225T36016 Schraube Screw...
  • Page 108 Viskosität Schmierstoffe Viskosity Kennzeich- Lubricant nung nach Viscosité ISO VG DIN 51502 Lubrifiant DIN 51519 mm²/s (cSt) Aral Degol BG BP Energol SPARTAN Klüberoil Mobilgear Shell Omala VG 680 CLP 680 Meropa 680 GR-XP 680 EP 680 GEM 1-680 Aral Degol BG BP Energol SPARTAN Klüberoil...
  • Page 109 Techno Service GmbH ; Detmolder Strasse 515 ; D-33605 Bielefeld ; (++49) 0521- 924440 ; www.metaflux-ts.de haute vitesse Schneidöl Aquacut C1, 10 L Gebinde, Artikel Nr. 3530030 Kühlschmiermittel EG Sicherheitsdatenblatt Cooling lubricants Chevron Aral Emusol BP Sevora Esso Kutwell Mobilcut Shell Adrana http://www.optimum-daten.de/ Soluble Oil B Lubrifiants de refroidisse- data-sheets/Optimum-Aqua- ment cut_C1-EC-datas- heet_3530030_DE.pdf...

  • Page 110: Malfunctions

    Malfunctions Malfunction Cause/ Solution possible effects Noise during work. Spindle runs dry. Grease spindle Tool blunt or incorrectly clamped. Use new tool and check clamping. Tool "burnt". Incorrect speed. Choose a different speed, excessive feed. Chips are not coming out of the Retract tool more often during work.
  • Page 111 Malfunction Cause/ Solution possible effects Rattle the spindle if the Excessive slack in bearing. Readjust the bearing slack or replace workpiece surface is the bearing. Spindle moves up and down. rough. Readjust bearing slack (fixed Adjustment strip loose. bearing). Adjust strip to the correct slack using Chuck loose.

  • Page 112: Appendix 8.1 Copyright

    OPTIMUM GmbH, Robert-Pfleger-Straße 26, D-96103 Hallstadt, does not grant any further warranties unless they are listed below or were promised as part of a single contractual provision. Liability or warranty claims are processed at OPTIMUM GmbH's discretion either directly or  through one of its dealers.

  • Page 113: Storage

    V-belts, ball bearings, lighting, filters, seals, etc. - Non reproducible software errors Any services, which OPTIMUM GmbH or one of its agents performs in order to fulfil any  additional warranty are neither an acceptance of the defects nor an acceptance of its obli- gation to compensate.

  • Page 114: Advice For Disposal / Options Of Re-Use

    Advice for disposal / Options of re-use Please dispose of your equipment in an environmentally friendly manner, by not placing waste in the environment but in a professional manner. Please do not simply throw away the packaging and later the disused machine, but dispose of both in accordance with the guidelines laid down by your city council/local authority or by an authorised disposal company.

  • Page 115: Disposal Of Lubricants And Coolants

    As the machine operator, you should obtain information regarding the authorised collection or disposal system which applies for your company. Please make sure that the electrical components are disposed of professionally and according to the legal regulations. Please only throw depleted batteries in the collection boxes in shops or at municipal waste management companies.
  • Page 116 Term Explanation Quick action - Drill bit adapter can be fixed by hand. Drill chuck Tool Milling cutter, drill bit, etc. Change information operating manual Chapter Short summary new version number 2 ; 3 Machine foot dimension 1.0.1 Note on manual movement with the hand cranks on 1.0.2 the milling table in de-energised condition.
  • Page 117 EC Declaration of Conformity according to Machinery Directive 2006/42/EC Annex II 1.A Optimum Maschinen Germany GmbH The manufacturer / distributor Dr.-Robert-Pfleger-Str. 26 D96103 Hallstadt hereby declares that the following product Hand-controlled milling machine Product designation: MZ4S Type designation: fulfills all the relevant provisions of the directive specified above and the additionally applied directives (in the following) - including the changes which applied at the time of the declaration.
  • Page 118 8.10 Example accuracy report The accuracy report is enclosed with the machine.The values to be observed correspond to the German industrial standard from 1979 - DIN 8515. MZ4S Translation of the original instructions Version 1.0.4 - 2020-07-31...
  • Page 119 MZ4S Version 1.0.4 - 2020-07-31 Translation of the original instructions...
  • Page 120 Index Accessories ............26 Panels ............34 Accident report ............. 18 Personal protective equipment ......25 Anchored mounting ..........29 Power failure ............38 Prohibition, warning and mandatory signs ....15 Protective Commissioning ............. 29 equipment ............16 Coolant ..............50 Cooling lubricant ..........54 Cooling lubricants ..........

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