Optimum OPTImill MZ 4 Milling Machine Manuals

Manuals and User Guides for Optimum OPTImill MZ 4 Milling Machine. We have 1 Optimum OPTImill MZ 4 Milling Machine manual available for free PDF download: Operating Manual

Optimum OPTImill MZ 4 Operating Manual (116 pages)

Brand: Optimum | Category: Power Tool | Size: 7 MB

Table of Contents
2
Safety
7
Glossary of Symbols
7
Type Plate
7
Safety Instructions (Warning Notes)
8
Classification of Hazards
8
Other Pictograms
8
Intended Use
9
Reasonably Foreseeable Misuse
10
Avoiding Misuse
10
Possible Dangers Caused by the Milling Machine
11
Qualification of Personnel
12
Target Group
12
Authorized Persons
13
Operator Positions
13
Safety Devices
13
Lockable Main Switch
14
Emergency-Stop Push Button
15
Control Technical Protection
15
Polycarbonate Windows
15
Prohibition, Warning and Mandatory Signs
16
Safety Check
16
Personal Protective Equipment
17
Safety During Operation
17
Safety During Maintenance
18
Switching-Off and Securing the Milling Machine
18
Using Lifting Equipment
18
Mechanical Maintenance Work
18
Accident Report
18
Electrical System
19
Inspection Deadlines
19
Clamping Devices for Workpieces and Tools
19
Environmental Protection and Water Conservation
19
Technical Specification
20
Electrical Connection
20
Spindle Seat
20
Spindle Drive
20
Vertical Spindle
20
Horizontal Spindle
21
Spindle Speeds
21
Horizontal Milling Table
21
Vertical Milling Table
21
Dimensions - + "Installation Plan
21
Work Area
21
Automatic Feed - Rapid Traverse
21
Emissions
22
Coolant Equipment
22
Central Lubrication
22
Environmental Conditions
22
Tools and Tool Holding Fixtures
23
Dimensions
24
Assembly and Commissioning
25
Unpacking the Machine
25
Standard Accessories
25
Transport
26
Load Suspension Point
26
Set-Up and Assembly
28
Installation Plan
28
Requirements Regarding the Installation Site
28
Machine Fixing
29
Anchor-Free Mounting
29
Anchored Mounting
30
Electrical Connection
31
Current in the Protective Earth Ground Wire
32
First Commissioning
33
One-Component Paint
34
Cleaning the Machine
34
Lubrication and Oil Levels
34
Function Testing and Mounting of Accessories
34
Warming up the Machine
34
Operation
35
Overview
35
Control Panel, Spindle Drive and Drive, Table Feed
36
Control Panel Spindle Gear
37
Direct Run
37
Safety
38
Operational Modes of the Machine
38
Switching on the Machine
38
Switching off the Machine
38
Resetting an Emergency Stop Situation
39
Power Failure, Restoring Readiness for Operation
39
Stopping the Machine in an Emergency
39
Selecting the Speed
39
Diagram for Determining Speeds
39
Setting the Spindle Speed and Start Spindle Rotation
40
Diagram for Determining Feed Rate
40
Milling Capacity of the Machine
41
Switching Automatic Table Feed On/Off
42
Switching the X - y - Z Axis Feed on
42
Switching the X - y - Z Axis Feed off
42
Y - Z Axis Rapid Traverse
42
Rotate Milling Head Vertically
43
Aligning the Milling Head
43
Fastening Horizontal Table
44
Clamping the Tool
45
Adjusting Spindle Guard
45
Conversion to Horizontal Milling
46
Mounting Counter Bearing
47
Arbors for Side Milling Cutter
48
Conversion to Vertical Milling
49
Coolant
49
DP700 Quick Start Guide
50
Maintenance
53
Operating Material
53
Machine Lubricants
53
Cooling Lubricants
53
Safety
54
Preparation
54
Restarting
54
Repair
55
Customer Service Technician
55
Inspection and Maintenance
56
Cleaning the Chip Tray
59
Cleaning and Replacing of the Polycarbonate Windows
59
Cleaning the Electrical Cabinet
60
Refilling the Oil in the Central Lubrication System
60
Lubricating the Vertical Milling Head
61
Ball Screw, X Axis
61
Ball Screw, y Axis
62
Ball Screw, Z Axis
62
Filling, Checking Oil Tank, Main Gear
63
Checking, Filling Oil Tank, Horizontal Spindle
63
Play Adjustment of the Machine Stand Guide in the Z Axis
64
Play Adjustment of the Guide in the X Axis
65
Play Adjustment of the Guide in the y Axis
66
Adjust Spindle Bearing
67
Maintenance and Replacement of the Wiper
68
Cleaning the Cooling Lubricant Tank
68
Recommended Wearing Parts
68
Cooling Lubricants and Tanks
69
Inspection Plan for Water-Mixed Cooling Lubricants
70
Ersatzteile - Spare Parts - MZ4
71
Ersatzteilbestellung - Ordering Spare Parts
71
Schaltplan - Wiring Diagram
71
Getriebe Allgemein - General Gear Box
72
Allgemeine Kreuzschlittenanordnung - General Cross Slide Assembly
74
Horizontales Spindelsystem - Horizontal Spindle System
75
Werkzeugspannung Horizontal - Horizontal Tool Clamping System
76
Vertikales Spindelgetriebe - Vertical Spindle Transmission
77
Vertikale Schwenkeinrichtung - Vertical Head Swivel Device
78
Vertikale Spindelbaugruppe - Vertical Spindle Assembly
79
Handgriff Spindelsystem - Spindle Handle System
80
Vertikales Getriebesystem - Vertical Spindle Transmission System
81
Baugruppe Frästisch - Working Table Assembly
82
Handradsystem - Handle Wheel System
84
Baugruppe Maschinenrahmen - Machine Frame Assembly
85
Getriebesystem y Achse - y Axis Transmission System
86
Bediensystem y Achse - y Axis Operation System
87
Sattelbaugruppe - Machine Saddle Assembly
89
Anschlusssystem Z Achse - Z Axes Connecting System
90
Bediensystem X Achse - X Axis Operation System
91
X-Z Achse Richtungssystem - X-Z Axes Direction System
92
Bediensystem Z Achse - Z Axis Operation System
93
Maschinengrundaufbau - Machine Base Assembly
94
Universal-Kurbelsystem - Universal Crank System
95
Z-Achsen-Übertragungssystem - Z Axis Transmission System
96
Baugruppe Winkeltisch - Angle Table Assembly
97
Horizontales Gegenlager - Horizontal Steady Device
98
Werkzeuge Horizontalbearbeitung - Horizontal Tools List
99
Schutzabdeckungen und Blechteile - Protective Covers and Sheet Metal Parts
100
Zentralschmierung - Lubrication System
101
Kühlmittelpumpe und Arbeitsleuchte - Cooling Pump and Work Lamp
102
Dreharm Bedienfeld - Rotate Arm Operation Panel
103
Schaltplan - Wiring Diagram
105
Baugruppe Schaltschrank - Electric Box Assembly
106
Appendix
110
Copyright
110
Changes
110
Product Follow-Up
110
Liability Claims for Defects / Warranty
110
Storage
111
Advice for Disposal / Options of Re-Use
112
Decommissioning
112
Disposal of New Device Packaging
112
Disposal of the Machine
112
Disposal of Electrical and Electronic Components
112
Disposal of Lubricants and Coolants
113
Disposal Via Municipal Collection Facilities
113
Rohs, 2002/95/EC
113
Change Information Operating Manual
113
Terminology/Glossary
114
EC - Declaration of Conformity
115

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