Related Manuals for BUSCH DOLPHIN LR
Summary of Contents for BUSCH DOLPHIN LR
- Page 1 DOLPHIN LR Liquid Ring Vacuum Pumps LR 0110 A, LR 0140 A, LR 0210 A, LR 0300 A LR 0420 A, LR 0580 A Instruction Manual 0870237638 | -0001_en-US | Original instructions 9/21/2022...
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Page 2: Table Of Contents
Wiring Diagram Three-Phase Motor......................... Commissioning..............................Preventing Cavitation ............................Maintenance................................. Maintenance Schedule ............................Overhaul................................Decommissioning..............................10.1 Dismantling and Disposal ..........................Spare Parts................................Troubleshooting..............................Technical Data ..............................EU Declaration of Conformity..........................UK Declaration of Conformity ..........................2 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description DOLPHIN LR 0110 A - LR 0300 A DOLPHIN LR 0420 A, LR 0580 A AOUT AOUT 4 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... - Page 5 Compound pressure gauge Drain connection Gland packing drain Vacuum gauge Heat exchanger Inlet check valve Integral discharge separator Inlet Liquid level indicator Makeup Operating liquid control Operating liquid drain Operating liquid inlet Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 5 | 40...
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Page 6: Description Of Figures 1 - 4
● The drained liquid should be separated twice and transferred to a safe place when applying the figure 1 arrangement. Particular care should be taken to avoid any leakage of dangerous gases from the water drain outlet. 6 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... -
Page 7: Operating Principle
The pumped medium is transported in the spaces between the blades and the liquid ring. The eccentric rotation of the impeller alters the volume of these spaces, causing gas to be drawn in, compressed and expelled. Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 7 | 40... -
Page 8: Intended Use
ATEX supplement for additional safety information on operation in hazardous zones. Conveying of other media leads to an increased thermal and/or mechanical load on the machine and is permissible only after a consultation with Busch. The machine is intended for the placement in a non-potentially explosive environment. -
Page 9: Transport
● Generally, the lifting point should be on the baseplate on which the machine is installed. ● The lifting point of a bare shaft pump is shown above. ● Check the machine for transport damage. Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 9 | 40... -
Page 10: Storage
● Drain the operating liquid from the machine and the system before storage. ● Or add an anti-freeze solution. After testing, all Busch DOLPHIN vacuum pumps are vented and drained. Short Term (Up to 3 Months) ● Seal all apertures with adhesive tape or provided caps. -
Page 11: Installation
● Make sure that the coupling is correctly aligned, see Fitting the Coupling [➔ 17]. If the machine is installed at an altitude greater than 1000 meters above sea level: ● Contact your Busch representative, the motor should be derated or the ambient temperature limited. -
Page 12: Suction Connection
– DN125 PN10 (for LR 0110 A and LR 0140 A) – DN150 PN10 (for LR 0210 A and LR 0300 A) – DN200 PN10 (for LR 0420 A) – DN250 PN10 (for LR 0580 A) 12 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... -
Page 13: Operating Liquid Connection
Installation | 5 5.2.3 Operating Liquid Connection DOLPHIN LR 0110 A - LR 0300 A F (OPI) C (OPO) G (SSI) DOLPHIN LR 0420 A, LR 0580 A G (SSI) F (OPI) J (ADV) Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... -
Page 14: Operating Liquid Settings
1.00 – 1.34 0.83 – 1.00 1300 2.16 - 2.70 1.44 – 2.16 1.08 – 1.44 0.90 – 1.08 1450 2.40 – 3.00 1.60 – 2.40 1.20 – 1.60 1.00 – 1.20 14 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... - Page 15 6.1 – 7.3 3.7 – 6.1 3.1 - 3.7 7.6 – 9.5 6.4 – 7.6 3.8 – 6.4 3.2 - 3.8 8.1 – 10.1 6.8 – 8.1 4.0 – 6.8 3.4 - 4.0 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 15 | 40...
- Page 16 Chemical compatibility should always be checked by competent personnel before use, particular attention should be paid to elastomer material selection. If in doubt, please consult Busch. 16 | 40...
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Page 17: Fitting The Coupling
● Install a protective cover or a guard. Machine type Machine shaft size (mm) LR 0110 A & LR 0140 A LR 0210 A & LR 0300 A LR 0420 A LR 0580 A Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 17 | 40... -
Page 18: Electrical Connection
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation. -
Page 19: Machine Delivered With A Variable Speed Drive (Option)
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation. - Page 20 If the rotation of the motor must be changed: ● Switch any two of the motor phase wires. For motor wiring and wiring diagrams, please refer to motor manufacturers instruction man- uals. 20 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en...
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Page 21: Commissioning
● Make sure that the operating conditions comply with the Technical Data [➔ 32]. As soon as the machine is operated under normal operating conditions: ● Measure the motor current and record it as reference for future maintenance and trouble- shooting work. Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 21 | 40... -
Page 22: Preventing Cavitation
However, this increases the cooling water flow considerably. In most cases the low ulti- mate pressure is not required and cavitation shall be avoided by means of vacuum limitation rather than cooling. 22 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... -
Page 23: Maintenance
● Shut down the machine and lock against inadvertent start up. ● Turn off the operating liquid system. ● Vent the connected lines to atmospheric pressure. If necessary: 1. Drain the operating liquid 2. Disconnect all connections Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 23 | 40... -
Page 24: Maintenance Schedule
If an inlet screen or filter is installed: ● Check it and clean if necessary. Every 5 years ● Have a major overhaul (contact Busch). 24 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... -
Page 25: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 26: Decommissioning
● See Storage. 10.1 Dismantling and Disposal ● Separate special waste from the machine. ● Dispose of special waste in compliance with applicable regulations. ● Dispose of the machine as scrap metal. 26 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... -
Page 27: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare parts kit Description Part no. -
Page 28: Troubleshooting
Heavy lime deposit build-up ● Flush the machine and check rotation by hand. If trouble persists, contact Busch. Discharge pressure too high ● Make sure the vent line is free of restrictions. 28 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en... - Page 29 Axial clearance not conforming ● Recalibrate the axial clear- with the requirements follow- ance. ing a repair. Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 29 | 40...
- Page 30 The bearings have been in- ● Reinstall the bearings. stalled incorrectly. Bearing is damaged. ● Replace the damaged bear- ing. 30 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en...
- Page 31 Vibration is high. Loose contact between the ● Fill the space with concrete, baseplate and the foundation, tighten the anchor bolts. or the anchor bolts are loose. Alignment fail. ● Adjust alignment. Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 31 | 40...
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Page 32: Technical Data
Ultimate pressure (mbar) abs. Maximum overpressure bar(g) 0.2 (consult Busch for pressures outside this range) Nominal motor rating 18.5 / 22 / 30 / 45 30 / 37 / 45 / 55 Nominal pump running 790 / 980 / 1170 / 1450... - Page 33 Ultimate pressure (mbar) abs. Maximum overpressure bar(g) 0.2 (consult Busch for pressures outside this range) Nominal motor rating 30 / 45 / 75 / 75 45 / 75 / 90 / 110 Nominal pump running 565 / 740 / 880 / 980...
- Page 34 Ultimate pressure (mbar) abs. Maximum overpressure bar(g) 0.2 (consult Busch for pressures outside this range) Nominal motor rating 55 / 75 / 110 / 132 75 / 110 / 132 / 185 Nominal pump running 500 / 590 / 740 / 790...
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Page 35: Eu Declaration Of Conformity
Crewe, Cheshire, CW1 6ZD United Kingdom declares that the machine: DOLPHIN LR 0110 A; DOLPHIN LR 0140 A; DOLPHIN LR 0210 A; DOLPHIN LR 0300 A; DOLPHIN LR 0420 A; DOLPHIN LR 0580 fulfill(s) all the relevant provisions from EU directives: –... -
Page 36: Uk Declaration Of Conformity
Crewe, Cheshire, CW1 6ZD United Kingdom declares that the machine: DOLPHIN LR 0110 A; DOLPHIN LR 0140 A; DOLPHIN LR 0210 A; DOLPHIN LR 0300 A; DOLPHIN LR 0420 A; DOLPHIN LR 0580 fulfill(s) all the relevant provisions from UK legislations: –... - Page 37 Notes Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 37 | 40...
- Page 38 38 | 40 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en...
- Page 39 Instruction Manual DOLPHIN LR 0110-0580 A_EN_en 39 | 40...
- Page 40 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.