BUSCH COBRA DS 0600 E Installation And Maintenance Instructions Manual

BUSCH COBRA DS 0600 E Installation And Maintenance Instructions Manual

Screw vacuum pumps
Table of Contents

Advertisement

Quick Links

Installation and
Maintenance Instructions
Screw Vacuum Pumps
COBRA DS 0600 E
Standard version
Busch Manufacturing Korea, Ltd.
189-51, Soicheon-ro, Majang-myun
Icheon-si, Gyunggi-do, 467-813
Republic of Korea
0870772383 / 181024 / Original instructions / Subject to change without notice

Advertisement

Table of Contents
loading

Summary of Contents for BUSCH COBRA DS 0600 E

  • Page 1 Installation and Maintenance Instructions Screw Vacuum Pumps COBRA DS 0600 E Standard version Busch Manufacturing Korea, Ltd. 189-51, Soicheon-ro, Majang-myun Icheon-si, Gyunggi-do, 467-813 Republic of Korea 0870772383 / 181024 / Original instructions / Subject to change without notice...
  • Page 2: Table Of Contents

    Checking the cooling liquid ....16 COBRA DS 0600 E ......3 Checking the level of the cooling liquid .
  • Page 3: Cobra Ds 0600 E

    FS 1 TS 4 FS 2 OSG 2 TS 6 TS 1 OSG 1 COBRA DS 0600 E Inlet OUT Discharge (to silencer) EV Expansion vessel HE Heat exchanger CLF Cooling liquid filler plug MV Solenoid valve, nitrogen system CLP Glycol recirculating pump...
  • Page 4: Product Description

    The vacuum pump is tight down to ultimate pressure. WARNING Operating principle The COBRA DS 0600 E vacuum pumps are COBRA NS screw vacuum When using toxic, inflammable and/or explosive gases, make sure pumps with cooling water and nitrogen circuits.
  • Page 5: Oil Circuit

    (factory setting: EMO, pump stops after alarm condi- tion) Intended use NOTE: The COBRA DS 0600 E vacuum pumps are generally dispat- ched with oil and cooling liquid already in the vacuum pump but, wi- DEFINITION: To rule out any misunderstanding, the term “handling”...
  • Page 6: Safety Stickers

    DANGER Disregard of this safety instruction will always result in death, se- rious injuries or severe damage. WARNING Disregard of this safety instruction may result in death, serious in- juries or severe damage. CAUTION Disregard of this safety instruction may result in minor or moderate injuries or damage.
  • Page 7: Type 4

    Type 4 Transport Equipment is energized. Energized circuits are exposed and inadvertent The COBRA DS vacuum pumps are tested and checked in our factory contact with uninsulated energized parts is possible. Potential exposu- before careful packing. Check the packaging for transport damage res are greater than 30 volts rms, 42.4 volts peak, 60 volts dc, or 240 when the goods arrive.
  • Page 8: Storage

    This handbook is contained in the delivery package. Installation and start-up Storage Necessary installation instructions Temporary storage CAUTION l Make sure that the intake and exhaust flanges are closed (put on the protective caps included in the delivery package of the vacuum If the necessary installation instructions are not followed and parti- pump) cularly in the case of inadequate cooling:...
  • Page 9: Inlet Connection

    If the sucked gas contains dusts or solid foreign bodies: ger than the discharge flange to prevent a drop in the performance of the vacuum pump. If you have any doubts, contact your Busch repre- u Make sure that a filter or protective grating is installed at the sentative.
  • Page 10: Installation

    Installation Star connection (High voltage) Mounting l Make sure that the “Necessary installation instructions” are follo- l Fasten or install the pump at its final installation site Electrical connection WARNING Risk of electrocution, risk of damage. Electrical installation must be performed by a suitably qualified electrician who knows and follows the following regulations: - IEC 364 or CENELEC HD 384 or DIN VDE 0100, Thermo switch connection...
  • Page 11: Equipment Connections (With Options)

    Oil filling CAUTION The COBRA DS 0600 E vacuum pumps are generally dispatched with oil already in the vacuum pump. Before vacuum pump first startup, If the vacuum pump is operated with a motor that turns in the control the oil level. In the event of absence of one or the other of wrong direction, it can be destroyed, even if this is the case for only these lubricants, please carry out the filling (see the chapter “Oil ty-...
  • Page 12: Filling In Cooling Liquid

    Measure the working current of the motor and save it as reference Filling in cooling liquid value for all future maintenance and repair work The COBRA DS 0600 E vacuum pumps are generally dispatched with Recommendations on operation cooling liquid already in the vacuum pump. Before vacuum pump first startup, control the cooling liquid level.
  • Page 13: Switching The Vacuum Pump On/ Off

    Open the solenoid gate valve CAUTION l Make sure that the cooling water flow is set correctly The COBRA DS 0600 E vacuum pumps could be delivered without The cooling water flow is factory set on 8 Nl/min and can be ad- –...
  • Page 14: Maintenance

    [mm] around the machine must be set up. l Inspect the vacuum pump for leaks of cooling liquid - if there are leaks, repair the vacuum pump (Busch) CAUTION l Inspect the vacuum pump for leaks of cooling water - if there are leaks, repair the vacuum pump (Busch) The surface temperature of the vacuum pump can exceed 50°C...
  • Page 15: Every 16 000 Hours Of Operation, At The Latest After 4 Years

    A drop in the oil level indicates a fault l Drain the oil (see “Draining the oil”) (see “Troubleshooting”). l A main inspection of the vacuum pump (Busch) Lock Out/ Tag Out procedure CAUTION l Stop the pump with the remote control (press on STOP button du- Only fill in oil through the oil filler opening.
  • Page 16: Oil Change

    Oil change CAUTION DANGER Only fill in oil through the oil filler opening. l Unscrew the oil filler cap (OFP) If the vacuum pump has pumped gases that were contaminated with foreign bodies that are hazardous to health, the oil is also Oil level, pump not operating contaminated with these foreign bodies.
  • Page 17: Draining The Cooling Liquid

    Draining the cooling liquid Checking the nitrogen l Make sure that the vacuum pump has been switched off and that Checking the nitrogen flow it cannot be switched on again accidentally l Check the nitrogen flow regularly l Make sure that the vacuum pump has adjusted to atmospheric pressure If the flow drops, check for leaks l Place a container under the drain plug (CLD) for the cooling liquid...
  • Page 18: Removal From Service

    Busch service will only accept vacuum pumps that come with a com- pletely filled in and legally binding signed form. CAUTION Removal from service Wear protective clothing when carrying out dismantling work. u dispose of the vacuum pump as scrap metal...
  • Page 19: Oil Type/ Quantity

    Oil type/ quantity Oil type l Make sure that the oil type corresponds to specification: Busch YLC 250 B, Art. No. 0831 000 054 (0,5 l @ 1 kg) – WARNING The use of chemically contaminated or polluted oil can lead to hazardous pump conditions which could cause personal injury.
  • Page 20: Cooling Liquid Type/ Quantity

    Cooling liquid type/ quantity Cooling liquid type l Make sure that the cooling liquid type corresponds to specifications : Specifications Zitrec M-25 (ready-to-use) 25 litres can 5 litres can part no. 0831 563 468 part no. 0831 563 469 Cooling liquid quantity The quantity of cooling liquid specified in this instructions manual is of informative nature only.
  • Page 21: Technical Data

    Technical data Technical data DS 0600 E Nominal suction capacity 60 Hz /h (cfm) 600 (350) 2,0 x 10 Torr Ultimate pressure 60 Hz mbar 3,0 x 10 Nominal motor rating 60 Hz 15,0 Electric power capacity 60 Hz at ultimate pressure Nominal motor speed 60 Hz 3600...
  • Page 23: Eu-Declaration Of Conformity

    EU-Declaration of Conformity This Declaration of Conformity and the CE-mark affixed to the nameplate are valid for the machine within the Busch scope of delivery. This declara- tion of Conformity is issued under the sole responsibility of the manufacturer. When this machine is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating company, too) must conduct the conformity assessment process for the superordinate machine or plant, issue the Declaration of Conformity for it and affix the CE-mark.
  • Page 24 Busch – All over the World in Industry www.buschvacuum.com Finland Malaysia Spain Argentina Busch Malaysia Sdn Bhd. Busch Vakuumteknik Oy Busch Argentina S.R.L. Busch Ibérica S.A. 4&6, Jalan Taboh 33/22, Seksyen 33 Sinikellontie 4 Santo Domingo 3076 Pol. Ind. Coll de la Manya...

Table of Contents