Advertisement
Quick Links
As you read these instructions, you will see NOTES, CAUTIONS, and WARNINGS. Each message has a specific
purpose. NOTES are additional information to help you complete a procedure. CAUTIONS are safety messages that
indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. A CAUTION
may also be used to alert against unsafe practice or possible equipment damage. WARNINGS are safety messages that
indicate a potentially hazardous situation, which, if not avoided could result in serious injury. CAUTIONS and
WARNINGS identify the hazard, indicate how to avoid the hazard, and advise of the probable consequence of not
avoiding the hazard. PLEASE WORK SAFELY!
SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY OF THE FOLLOWING:
· Read the Winch Operator Manual, the ATV Operator Manual, and all warning labels before operating or
using your ATV winch.
· Always stay clear of moving parts and cables. Keep others away when operating the winch.
· Always inspect the winch mechanism, fasteners, cables, and adjustments before operating. Replace all worn
or damaged parts before operating.
· Always deactivate the winch before leaving the ATV unattended.
READ THE WINCH OPERATOR MANUAL BEFORE FREESPOOLING THE WINCH OR ATTACHING
THE HOOK. BE CAREFUL WHEN CUTTING THE RUBBERBAND, THE CABLE IS PRESTRESSED
AGAINST THE DRUM AND MAY UNWIND QUICKLY AND WITHOUT NOTICE POSSIBLY HARMING
THE OPERATOR.
THE WINCH, WINCH PLATE, AND FAIRLEAD ASSEMBLY IS HEAVY. USE PROPER LIFTING TECH-
NIQUE WHEN LIFTING THE ASSEMBLY. KEEP TOES AND OTHER EXTREMITIES FROM BEING
UNDERNEATH THE ASSEMBLY IN CASE THE ASSEMBLY IS ACCIDENTLY DROPPED. USE AN-
OTHER PERSONS ASSISTANCE IF NEEDED.
FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE, WINCH, AND FAIRLEAD
CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR
INJURY OR DEATH. DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO
USE.
PERFORM REGULAR INSPECTIONS ON THE WINCH, WINCH MOUNT, AND RELATED HARDWARE.
NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS. FAILURE TO FOLLOW THIS
WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH.
WARN INDUSTRIES
INSTALLATION INSTRUCTIONS
ATV WINCH ACCESSORY
Winch Mount Kit: WARN PN 60004
Application: BOMBARDIER, TRAXTER AND QUEST
WARNING
PAGE 1
(Does not fit 3.0ci)
60003 B2
Advertisement
Related Manuals for Warn 60004
Summary of Contents for Warn 60004
- Page 1 INSTALLATION INSTRUCTIONS ATV WINCH ACCESSORY Winch Mount Kit: WARN PN 60004 Application: BOMBARDIER, TRAXTER AND QUEST (Does not fit 3.0ci) As you read these instructions, you will see NOTES, CAUTIONS, and WARNINGS. Each message has a specific purpose. NOTES are additional information to help you complete a procedure. CAUTIONS are safety messages that indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
-
Page 2: Parts List
13mm wrench and socket, Figure 2. Figure 1 3. Swing out the whole bumper assembly as necessary to complete the following steps to install the mounting bracket and winch. Figure 3 Figure 2 WARN INDUSTRIES PAGE 2 60003 B2... - Page 3 Torque lower winch bolts to approximately to 21 ft-lbs. 6. Install and tighten upper frame bolts, bracket bolts and lower frame bolts to an approximate torque of 21 ft-lbs, Figure 7. Figure 4 Figure 5 Figure 6 Figure 7 WARN INDUSTRIES PAGE 3 60003 B2...
- Page 4 THE WINCH PLATE, WINCH, AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH. DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO USE. Figure 9 Figure 10 WARN INDUSTRIES PAGE 4 60003 B2...
- Page 5 For the Quest the wire is: Red/Violet For the Outlander the wire is: Red/Violet If your vehicle is not listed contact your local Bombardier dealer for instructions. All Connections must be soldered and heat shrink- wrapped. WARN INDUSTRIES PAGE 5 60003 B2...
-
Page 6: Maintenance & Care
Tighten all nuts that appear to be loose. Stripped, fractured, or bent bolts or nuts need to be replaced. 3. Check all cables prior to use. Replace cables that look worn or frayed. 4. Check all moving or rotating parts. Remove debris that may inhibit the part from moving freely. WARN INDUSTRIES PAGE 6 60003 B2...