Warn ZEON 8-S Manual

Always Read All Product Literature BEFORE installing product.
https://www.warn.com/manuals/index.jsp
• Always position fairlead with warning readily visible on top.
• Always use class 8.8 metric (grade 5) or better hardware.
• Never weld mounting bolts.
• Never use bolts that are too long.
• Always confi rm required bolt length to ensure proper thread engagement.
• Always complete the winch installation and hook attachment before installing the wiring.
Item Qty Description
A 4 M10 - 1.5
B 4 M10 - 1.5 x 35mm
C 2 7/16 - 14 x 1"
D 2 7/16"
E 2 7/16 - 14
*F 2 7/16-14 x 1.5"
* Used only when
longer fairlead bolts are required.
A
D
E
C or F
B
41 to 47 Nm (30-35 ft. lbs.)
ZEON
WARNING
Mounting
Plate Thickness Bolt Length
7 mm (1/4") 32 mm
10 mm (3/8") 40 mm
13 mm (1/2") 40 mm
Item Qty Description
A 4 M10 - 1.5
B 4 M10 - 1.5 x 35mm
C 2 7/16 - 14 x 1.25"
D 2 7/16"
E 2 7/16 -14
*F 2 7/16-14 x 1.25"
* Used only when
longer fairlead bolts are required.
A
E
B
Item Qty Description
A 4 M10 - 1.5
B 2 M10-1.5 x 35mm
C 2 M10-1.5 x 40mm
A
• Always remove jewelry and wear eye protection when making battery connections.
• Never route electrical cables across sharp edges.
• Never route electrical cables near parts that get hot.
• Never route electrical cables over battery terminals.
• Never route electrical cables through or near moving parts.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always place the supplied terminal boots on wires and terminals.
C or F
D
98974A1
Item Qty Description
A 4 M10 - 1.5
B 2 M10-1.5 x 35mm
C 2 M10-1.5 x 40mm
A
B
C
41 to 47 Nm (30-35 ft. lbs.)
Wiring
WARNING
Ground (black) Cable
Power (red) Cable
B
C
98974A1