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ORIGINAL INSTRUCTIONS
Winch Installation Guide
Every winching situation has the potential for personal injury. In order to minimize that risk, it is important to read this guide
and The Basic Guide to Winching Techniques carefully. Please familiarize yourself with the operation of your winch before
using it and be constantly safety oriented. In this guide we provide important safety information and instructions on how to
install your winch. Please read the Basic Guide to Winching Techniques for information on how to properly use your winch
and proper rigging techniques.
Please keep this manual and other product literature found in this kit for future reference. In this kit you will find the following
pieces of literature: Winch Installation Guide, Basic Guide to Winching Techniques, Specification and Performance Data,
Product Warranty, Replacement Parts List and other product literature specific to some products.
SYMBOL INDEX
SYMBOL
EXPLANATION
Read All Product
Literature
Always Wear Hearing
and Eye Protection
Never Use Winch as a
Hoist
Properly Seat Load in
Throat of Hook
Wind Rope on Bottom
of Drum
Finger/Fairlead
Crushing Hazard
Hand Piercing/Cutting
Hazard
Explosion/Bursting
Hazard
Never Route Electrical
Cables through Sharp
Edges Hazard
Avoid Installing
Electrical Cables
around Pinch and Wear/
Abrasion Points
SYMBOL
EXPLANATION
Always Wear Leather
Gloves
Do Not Move People
Always Use Supplied
Hook Strap
Never Apply Load to
Hook Tip or Latch
Never Wind Rope Over
Top of Drum
Fairlead Pinch Point
Hot Surface Hazard
Fire and Burn Hazard
Never Route Electrical
Cables through or near
Moving Parts Hazard
Exposed Wiring
Hazard, Insulate
Exposed Wiring and
Terminals
Never Hook Back on
Rope
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Table of Contents
Related Manuals for Warn 90250
Summary of Contents for Warn 90250
- Page 1 SYMBOL INDEX ORIGINAL INSTRUCTIONS SYMBOL EXPLANATION SYMBOL EXPLANATION Read All Product Always Wear Leather Literature Gloves Always Wear Hearing Do Not Move People and Eye Protection Winch Installation Guide Never Use Winch as a Always Use Supplied Hoist Hook Strap Every winching situation has the potential for personal injury.
- Page 2 GENERAL SAFETY PRECAUTIONS GENERAL SAFETY PRECAUTIONS Warnings and Cautions WARNING WARNING WARNING As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES and NOTES. MOVING PARTS ENTANGLEMENT MOVING PARTS ENTANGLEMENT Each message has a specifi c purpose. WARNINGS are safety messages that indicate a potentially HAZARD HAZARD hazardous situation, which, if not avoided could result...
- Page 3 GENERAL SAFETY PRECAUTIONS SAFE WORKING CONDITIONS Safety WARNING CAUTION When installing your ATV/UTV winch system, read and follow all mounting and safety instructions. Always use caution when working with electricity and remember to verify that no exposed electrical connections exist before energizing your winch circuit.
- Page 4 M8-1.25 X 25 mm class 8.8 ATV/UTV winch mounting kits are available from • Your new WARN winch can do a lot of work! hex head cap screws on the motor side of the selected location does not collect or retain...
- Page 5 MOUNTING MOUNTING Step 3- Mount the Handlebar Step 4 - Mount the Remote 3. Once the handlebar switch is mounted, route 3. Using the provided wire splice, splice the Socket (optional on some models) Switch the wire harness to where the contactor will end of the red 20ga wire to a key controlled, be mounted.
- Page 6 MOUNTING ELECTRICAL CONNECTIONS Step 5 - Mount the Dash Switch Step 6 - Install the Wiring 3. See wiring diagram provide, with contactor, 8. Adjust cables to facilitate orderly and straight for switch wiring detail. routing of the cables from the contactor. (optional on UTV models) To prevent serious injury or death.
- Page 7 ELECTRICAL CONNECTIONS SYSTEM CHECK Before fi rst After each Check Every 90 days operation Take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations Check fasteners and make sure they are tight and to proper torque.
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