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Norac UC4 Plus Installation Manual

Spray height controller, roll control patented, ms sprayers
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Spray Height Controller
MS Sprayers
Installation Manual
Improving the competitiveness of Industry and
Agriculture through Precision Measurement

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Summary of Contents for Norac UC4 Plus

  • Page 1 Spray Height Controller MS Sprayers Installation Manual Improving the competitiveness of Industry and Agriculture through Precision Measurement...
  • Page 2 Reorder P/N: UC4+BC+MS1-INST REV E (MS Sprayers) NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........................1 GENERAL SYSTEM DESCRIPTION ....................2 PARTS LISTS ............................3 INSTALLATION PROCEDURE ......................8 ....................... 8 NSTALL HECKLIST ....................9 LTRASONIC ENSOR NSTALLATION 4.2.1 Wing Sensor Installation......................11 4.2.2 Main Lift Sensor Installation ....................11 .......................

  • Page 4: Introduction

    INTRODUCTION Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is manufactured with top quality components and is engineered using the latest technology to provide operating features and reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly.

  • Page 5: General System Description

    All parts supplied are selected installation is complete. Any installation specially to fit the sprayer to facilitate a complete installation. However, NORAC procedure requiring boom movement will need to be done first. Once the hydraulics cannot guarantee all parts fit as intended due...

  • Page 6: Parts Lists

    Part Number Name Quantity 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 100947 WASHER LOCK SPRING SS 3/8 IN 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 100610...
  • Page 7 Substitution parts will in no way affect the operation of the system provided that they are installed as directed. Item V01 – 2 Station Valve Block (44963D) may be substituted with: Item Part Number Name Quantity 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE The 44933D is a direct replacement for the 44963D.
  • Page 8 FACE P - PIPE The use of dielectric grease is not recommended on any NORAC electrical connections. To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-...
  • Page 9 The parts that come with your UC4+ System are shown below in their general installation configuration. Figure 2 – UC4+ Spray Height Controller Components...
  • Page 10 Figure 3 – Hydraulic Plumbing Schematic...

  • Page 11: Installation Procedure

    INSTALLATION PROCEDURE 4.1 P NSTALL HECKLIST The pre-install checklist is necessary to check the existing sprayer functionality and settings before the installation. 1. Inspect boom suspension wear-pads for excessive wear and ensure the boom rotates freely. It may be necessary to lubricate the friction pads if they do not move freely.

  • Page 12: Ultrasonic Sensor Installation

    4.2 U General mounting rules UC4+ LTRASONIC ENSOR NSTALLATION ultrasonic sensors: Mounting the sensor bracket to In its lowest position, the sensor mouth must the break-away section of the be 9 inches or more from the ground (A). boom may cause the boom to drop suddenly as a break-away occurs.
  • Page 13 3 SENSOR SYSTEM 5 SENSOR SYSTEM Figure 8 – Sensor Serial Number Installation Location...

  • Page 14: Wing Sensor Installation

    4.2.1 Wing Sensor Installation 4.2.2 Main Lift Sensor Installation 1. Assemble breakaway sensor 1. Assemble the main lift sensor bracket mounting brackets (B11) as show in (B11) as shown in Figure 11. Figure 9 and Figure 10. Sensor Mounting Collar Bracket Tube Bracket Base Sensor...

  • Page 15: Roll Sensor Installation

    4.3 R 4.3.2 Chassis Roll Sensor Mounting ENSOR NSTALLATION 1. The chassis roll sensor (E03) must be Mount the roll sensors to the included roll mounted to a non-rotating part of the sensor brackets using the machine screws boom. Ensure the CAN-bus cable is and nylon lock nuts.

  • Page 16: Hydraulic Installation

    Figure 16 – NORAC Valve Block ft-lbs. 2. Install the orifices (F08) into the “B” ports with the notch facing outward as 6. Mount the NORAC valve (V01) on to shown in (Figure 17). the sprayer using item B12 and B14.

  • Page 17: Hydraulic Plumbing

    “T” fitting. 3. Tee in the pressure (“P”) and tank (“T”) lines for the NORAC block in to the existing lines from the valve block, using a “T” fitting. Figure 18 – Valve Block Mounting...

  • Page 18: Electrical Installation

    2. Connect the 6-pin Tower on the valve cable (C03) to the mating 6-pin Shroud on C11 3. Install the Deutsch connectors from C03 onto each NORAC valve as shown in Error! Reference source not found.. Depending on the valve block part number, the “UP” and “DOWN”...
  • Page 19 Figure 20 – Cable Configurations: Sensors 6. Connect the sensor branch cable (C02) to the 4-pin AMP plug on C02B. 7. Route the sensor branch cable (C02) to the wing and main sensors. Follow existing cables and/or hydraulic lines along the boom. 8.

  • Page 20: Completing The Factory Install

    6. From the left or right boom tip, pull the manufacturer’s boom controls. boom down approximately two feet and NORAC Control Panel (E01) does not release it. This will calibrate the roll need to be powered up for the original sensors.

  • Page 21: End User Installation

    END USER INSTALLATION Figure 21 – Cable Configurations: Tractor 1. Connect the 3-pin AMP connector on 5. Install the UC4+ Control Panel (E01) in C10 to an auxiliary power connection the cab. Mount the panel where it will inside the tractor cab. If an appropriate be clearly visible and within easy reach connection cannot be found it may be of the operator.
  • Page 22 Figure 22 – Control Panel Mounting 8. For optimal performance of the UC4 system, there should be very little play at the hitch clevis. The addition of polymer washers can help tighten up this connection (Figure 23). Figure 23 – Hitch Point 9.

  • Page 23: Electrical Reference - Cable Drawings

    ELECTRICAL REFERENCE – CABLE DRAWINGS 6.1 I C02: 44668 – S ENSOR RANCH ABLE 6.2 I C02B: 44664 – C UC4 CAN N ABLE...

  • Page 24: Item C03: 44656D - Valve Cable (Variable Rate )

    6.3 I C03: 44656D – V ALVE ABLE ARIABLE...

  • Page 25: Item C10: 44650-35 - Power Cable Generic Pull -Type

    6.4 I C10: 44650-35 – P OWER ABLE ENERIC...

  • Page 26: Item C11: 44651-03 - Extension Cable Valve Generic

    6.5 I C11: 44651-03 – E XTENSION ABLE ALVE ENERIC...

  • Page 27: Item C12: 44658-79 - Cable Uc4 Interface Ms Sprayers

    6.6 I C12: 44658-79 – CABLE UC4 I MS S NTERFACE PRAYERS...

  • Page 28: Item C14: 44658-28 - Power Supply Interface Cable

    6.7 I C14: 44658-28 – P OWER UPPLY NTERFACE ABLE...
  • Page 29 Canada NORAC Systems International Inc. CALL TOLL FREE: 1-800-667-3921 (306)664-6711 SHIPPING ADDRESS: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. CALL TOLL FREE: 1-866-306-6722 (763)786-3080 SHIPPING ADDRESS: 1290 Osborne Rd NE, Suite F Fridley, MN 55432-2892...

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