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sitrex BR 2030/6 Assembly Instructions Manual

Basket rake 6 bars basket rake 7 bars
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ASSEMBLY INSTRUCTIONS
BR 2030/6 Basket Rake 6 bars
BR 2030/7 Basket Rake 7 bars
202001

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Summary of Contents for sitrex BR 2030/6

  • Page 1 ASSEMBLY INSTRUCTIONS BR 2030/6 Basket Rake 6 bars BR 2030/7 Basket Rake 7 bars 202001...

  • Page 3: Table Of Contents

    CONTENTS SECTION 1 GENERAL INFORMATION ____________________________________________________ 1 SAFETY _______________________________________________________________________ 1 WARRANTY ___________________________________________________________________ 1 BASIC INSTRUCTIONS __________________________________________________________ 2 ASSEMBLY TIME _______________________________________________________________ 2 TORQUE SPECIFICATIONS – NOMINAL TIGHTENING VALUES FOR NORMAL ASSEMBLY __ 3 TORQUE SPECIFICATIONS – STANDARD TORQUE DATA FOR HYDRAULICS ____________ 5 SECTION 2 PRE-ASSEMBLY ____________________________________________________________ 9 UNLOADING THE SHIPPING CONTAINER __________________________________________ 9...

  • Page 5: General Information

    SECTION 1 GENERAL INFORMATION SAFETY 1.1.1 This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

  • Page 6: Basic Instructions

    BASIC INSTRUCTIONS PLEASE READ THE COMPLETE INSTRUCTIONS BEFORE STARTING ASSEMBLY! References to right and left are determined by standing at the rear of the machine and facing the direction of travel. 1.3.1 LEFT RIGHT ASSEMBLY TIME APPROXIMATE INSTALLATION TIME: 10.0 HOURS...

  • Page 7: Torque Specifications - Nominal Tightening Values For Normal Assembly

    TORQUE SPECIFICATIONS – NOMINAL TIGHTENING VALUES FOR NORMAL ASSEMBLY Metric hex head (non-flange) hardware Plain (PLN) – an unplated hardware finish with residual manufacturing oils Zinc-dichromate (ZND) – a yellow colored chemical plating formula yellow applied to the hardware Class (CL) 10.9 bolt Class (CL) 8.8 bolt Locknut Locknut...
  • Page 8 Identification markings • Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward 1.5.1 1. Manufacturer's identification 2. Property class • Metric hex nuts and locknuts, Classes (CL) 05 and upward 1.5.2 Manufacturer's identification 2. Clockwise type markings indicate property class and may include manufacturer identification (if applied), Example: property marks 240°...

  • Page 9: Torque Specifications - Standard Torque Data For Hydraulics

    TORQUE SPECIFICATIONS – STANDARD TORQUE DATA FOR HYDRAULICS General information Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pres- sure with adequate fatigue resistance. Over-torqueing of a hydraulic connection can also lead to leakage or failure.
  • Page 10 Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove ad- jacent to the metal backup washer which is assembled at the extreme end of the groove (4). 2.
  • Page 11 Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud ends) Metric tube Outside Ferrous Non-Ferrous Diameter (OD) mm (in) BSPP thread G- Gas; S-Series * L-Series ** S-Series L-Series S-Series L-Series A- medium N·m (lb ft) N·m (lb ft) N·m (lb ft) N·m (lb ft)

  • Page 13: Pre-Assembly

    SECTION 2 PRE-ASSEMBLY UNLOADING THE SHIPPING CONTAINER Each container carries 3 units. Each unit consists in 2 crates (A and B) and a metal frame where are secured the 2 baskets (LH and RH). Remove the units from the container (Fig.2.1.1) as follows: 1.
  • Page 14 6. Remove the three boards securing each set of crates to each other (Fig.2.1.4). 7. Remove each crate separately from the container. 2.1.4...

  • Page 15: Preparing For Assembly

    PREPARING FOR ASSEMBLY Unpacking the shipping crates WARNING Heavy parts! Support designated component(s) with adequate lifting equipment. Failure to comply could result in death or serious injury. The packing materials consist of wood, plastic film, cardboard and steel supports, and must be disposed of in accordance with your local laws.
  • Page 16 Crate A Description Quantity Drawbar (Frame section, Front) Support, Tandem, Left-hand Support, Tandem, Right-hand Wheel assembly, 235/75-R15 Stand, Jack Hose, Hydraulic, 3000 mm (118 in) Hose, Hydraulic, 1400 mm (55 in) Hose, Hydraulic, 5000 mm (197 in) Hose, Hydraulic, 6200 mm (244 in) Hose, Hydraulic, 1200 mm (47 in) Hose, Hydraulic, 5200 mm (205 in) Hose, Hydraulic, 6500 mm (256 in)
  • Page 17 Box 2 - Tie rod Description Quantity Tie rod, Drawbar pin Washer Nut, M22 Tie rod, Lever pin Spacer Bolt, M14 x 80 mm, Class 8.8 Nut, M14 Box 3 - Fold/Unfold cylinders and sections Description Quantity Pin, Drawbar connection Spacer, Cylinder bar Nut, M22 Support, Indicator...
  • Page 18 Box 6- Floating springs Description Quantity Spring, Basket float Bolt, M16 x 50 mm Class 8.8 Nut, M16 Box 7- Lower arms and Lower tie rods (Lower turnbuckles) Description Quantity Pin, Lower arms Pin, Spring Washer Pin, Lift arms top Pin, Lift arms bottom Nut, M22 Tie rods, Lower (Turnbuckle, Lower)
  • Page 19 Box 12- Slow moving vehicles Description Quantity Box, Carton (hardware) Signal Support, Signal Box 13- Toolbox Description Quantity Toolbox Hairpin Sleeve, Hydraulic...
  • Page 20 Assembly equipment WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. CAUTION Avoid injury! Handle all parts carefully.

  • Page 21: Assembly

    SECTION 3 ASSEMBLY The assembly instructions illustrate only once the operations that must be performed twice, on both sides of the machine. These operations are marked with the symbol: FRAME ASSEMBLY 3.1.1 3.1.2 3.1.3...
  • Page 22 3.1.4 APPLY TO THE 4 CORNERS NUT M14 METABLOCK SCREW M14x45 PIN ø 15 M14 3.1.5 CLIPS ø3 PIN ø15...
  • Page 23 3.1.6 3.1.7 SCREW M14x45 NUT M14 METABLOCK PIN ø 15 M14 APPLY TO THE 4 CORNERS...
  • Page 24 3.1.8 THE GREASE FITTING WILL NOT BE ACCESSIBLE IF IT IS NOT FACING FORWARD NUT M16 METABLOCK SCREW M16x50 3.1.9 CENTERING NUT M16x1,5 SECURE THE 4 WHEELS USING A TORQUE 190 – 217 Nm (140-160 lb ft) AFTER ASSEMBLED THE WHEELS, LIFT THE DRAWBAR AND REMOVE THE ASSEMBLY STAND...

  • Page 25: Fold/Unfold Cylinder Components

    FOLD/UNFOLD CYLINDER COMPONENTS 3.2.1 PIN ø30/M22 LG. 141 (X1) SPACER ø30.3/39.8x1 WASHER ø24/39x3 NUT M22 METABLOCK 3.2.2...
  • Page 26 3.2.3 SPACER ø30.5/40x18 NUT M22 METABLOCK CLIPS ø3 PIN ø15...

  • Page 27: Tie Rod Installation

    TIE ROD INSTALLATION 3.3.1 SCREW M14x80 NUT M14 METABLOCK PIN ø30/M22 LG. 124 (X1) WASHER ø23/50x4 NUT M22 METABLOCK PIN ø30/M22 LG. 109 (X1) SPACER ø31/40x25 WASHER ø23/50x4 NUT M22 METABLOCK...

  • Page 28: Basket Support Assembly

    BASKET SUPPORT ASSEMBLY 3.4.1 PIN ø30 LG.306 (X2) GREASER M6 WASHER ø31/48x4 ELASTIC PIN ø6x40...
  • Page 29 3.4.2 PIN ø25 LG.89 (X1) PIN ø25 LG.107 (X1) WASHER ø26/44x4 ELASTIC PIN ø5x40 3.4.3 PIN ø22/M22 LG.146 (X2) GREASER M6 PIN ø22/M22 LG.162 (X2) NUT M22 METABLOCK...
  • Page 30 3.4.4 PIN ø22/M22 LG.86 (X2) GREASER M6 NUT M22 METABLOCK 3.4.5 INSTALL TWO FLOTATION SPRINGS AS FOLLOWS: • PLACE A WASHER (1) ON THE LONG THREADED BOLT (2) • ENGAGE (2)+(1) THROUGH THE PROVIDED PIVOT PIN (3) • THREAD THE NUT (4) ON THE BOLT (2) •...
  • Page 31 3.4.6 LAYOUT OF GREASE FITTINGS...

  • Page 32: Hydraulic Hose Installation

    HYDRAULIC HOSE INSTALLATION WARNING Unexpected movement! When cylinders are connected to the machine hydraulic system, cycle the machine remote lever several times to remove air from the cylinder and hose. Air in the system can cause er- ratic operation or can cause equipment to drop unexpectedly. Failure to comply could result in death or serious injury.
  • Page 33 3.5.2 HYDRAULIC HOSE ROUTING AND PORT LABELING Item Description Item Description Hydraulic panel Left-hand basket rake motor Right-hand unfold cylinder Left-hand angle cylinder Right-hand lift cylinder Left-hand lift cylinder Right-hand angle cylinder Left-hand unfold cylinder Right-hand basket rake motor...
  • Page 34 Prior to installing the front hydraulic hoses, the electrical harness seven-way plug needs to be installed through the tongue (Fig.3.5.3 – Fig.3.5.4). 3.5.3 SCREW M6x16 WASHER ø6/18x1.6 NUT M6 METABLOCK 3.5.4 ENTER THE ELECTRICAL HARNESS SEVEN-WAY PLUG THROUGH THE CENTER OF THE TONGUE OUT THE ELECTRICAL HARNESS SEVEN-WAY PLUG THE FRAME OPENING...
  • Page 35 3.5.5 FRONT HYDRAULIC HOSES ATTACH A HYDRAULIC COU- PLER TO EACH STRAIGHT HOSE END. PULL THE TWO HOSES FROM THE FRAME TUBE. STORE THE TWO HYDRAULIC HOSES IN THE PROVIDED HOLES, COUPLER SIDE. ATTACH THE HOSE 3000 mm (118 in) WITH 90° ELBOW TO THE BOTTOM SIDE OF THE MANIFOLD TO THE “P”...
  • Page 36 3.5.6 MOTOR HOSES SECURE THE 6500 mm (256 in) HOSE TO THE PORT ON THE PANEL LABELED A1. SECURE THE 6400 mm (252 in) HOSE TO THE RIGHT-HAND FITTING ABOVE THE PANEL. SECURE THE 6500 mm (256 in) HOSE TO THE PORT ON THE PANEL LABELED B1.
  • Page 37 3.5.7 ANGLE CYLINDER HOSES SECURE A 5200 mm (205 in) HOSE TO THE PORT LABELED “A5” ON THE CYLINDER TO THE PORT ON THE PANEL LABELED “A5”. THE LH ANGLE CYLINDER PORT IS LABELED “A6” AND CONNECTS TO PORT “A6” ON THE PANEL. SECURE A 5200 mm (205 in) HOSE TO THE PORT LABELED “B5”...
  • Page 38 3.5.8 ANGLE CYLINDER HOSES 1000 mm (39 in) INSTALL THE SLEEVES LH AND RH AND SECURE EACH ONE WITH TWO CABLE TIES.
  • Page 39 3.5.9 LIFT CYLINDER HOSES THE LH AND RH LIFT CYLINDER PORTS ARE LABELED THE SAME. SECURE THE 1200 mm (47 in) HOSE TO THE UNLABELED PORT ON THE LIFT CYLINDER AND OVER TO THE “A2” PORT ON THE LOCKOUT VALVE. SECURE THE 6200 mm (244 in) HOSE TO THE PORT LABELED “B2”...
  • Page 40 3.5.10 LIFT CYLINDER HOSES THE LH AND RH LIFT CYLINDER PORTS ARE LABELED THE SAME. SECURE THE 5000 mm (197 in) HOSE TO THE “A2” PORT ON THE LOCKOUT VALVE AND ROUTE TO THE “A2” TEE ON THE PANEL. ROUTE THE HYDRAULIC HOSES UP ALONG THE FRAME RAIL ON THE UNDERSIDE OF THE BASKET RAKE MOTOR HOSES AND UP SECURE THE HOSES WITH CABLE TIES...
  • Page 41 3.5.11 LIFT CYLINDER HOSES 1000 mm 800 mm (31 in) (39 in) 1350 mm (53 in) INSTALL THE SLEEVES LH AND RH AND SECURE EACH ONE WITH TWO CABLE TIES.
  • Page 42 3.5.12 FOLD/UNFOLD CYLINDER HOSES SECURE THE 1400 mm (55 in) HOSE TO THE “UNFOLD” PORT ON THE CYLINDER VALVE AND TO THE “A3” PORT ON THE PANEL. THE LH UNFOLD CYLINDER PORT IS LABELED “UNFOLD” AND CONNECTS TO “A4” PORT ON THE PANEL. SECURE THE 1400 mm (55 in) HYDRAULIC HOSE TO THE “FOLD”...

  • Page 43: Basket Installation

    BASKET INSTALLATION 3.6.1 NUT M22 METABLOCK GREASER M6 PIN ø22 LG. 86 (X4)
  • Page 44 3.6.2 SCREW M16x50 NUT M16 METABLOCK 3.6.3 RAISE THE BASKET END WITH A CRANE OR FORKLIFT AND INSTALL A CASTER WHEELS. IT IS RECOMMENDED TO SET THE INITIAL HEIGHT TO 3-1/2 HOLES EXPOSED FROM THE TOP. CLIPS ø3 PIN ø15...
  • Page 45 3.6.4 MOTOR HOSES SECURE THE 6500 mm (256 in) HYDRAULIC HOSE FROM THE PANEL PORT LABELED “A1” TO THE “A1” PORT ON THE RH MOTOR. THE HOSE ATTACHED TO PORT “B1” ON THE PANEL CONNECTS TO THE LH MOTOR PORT LABELED “B1”.

  • Page 46: Electrical Installation

    ELECTRICAL INSTALLATION The rake can be powered by either of the two methods described below (Option A and option B). Option A – Lighting connector The SAE J560 standard specifies a ground connection at pin (1) and continuous 12 V / 30 A power at pin (7).
  • Page 47 Option B – Auxiliary power wiring harness The rake can be also powered through the three-way power connector on the tractor using the auxiliary power wiring harness which provides the proper three-way connector to attach to the tractor and the 4-way connector to attach to the wiring harness of the rake at the tongue.
  • Page 48 3.7.6 IMPLEMENT LIGHTS AMBER LENS NEEDS TO BE ON THE OUTSIDE OF THE BRACKET. WASHER ø8/24x2 SPRING WASHER ø8 SCREW M8x20 SCREW M8x25 NUT M8 METABLOCK...
  • Page 49 3.7.7 HARNESS INSTALLATION...
  • Page 50 3.7.8 HARNESS INSTALLATION SCREW M6x20 WASHER ø12/6x1.6 NUT M6 METABLOCK P CLAMP SECURE THE ELECTRICAL HARNESS, AND ANY EXTRA HARNESS LENGTH, ALONG THE HYDRAU- LIC HOSES WITH CABLE TIES.

  • Page 51: Accessories Installation

    ACCESSORIES INSTALLATION 3.8.1 CONTROLLER BRACKET SCREW M10x25 WASHER ø10/21x2 NUT M10 METABLOCK 3.8.2 MANUAL HOLDER NUT M6 METABLOCK SCREW M6x20 WASHER ø6/18x1.6...
  • Page 52 3.8.3 TOOLBOX CLIP ø4 3.8.4 ADJUSTMENT TOOL PIN ø10x70...
  • Page 53 3.8.5 HITCH MOUNT SCREW M12x25 WASHER ø12/36x2.5 3.8.6 SAFETY CHAIN NUT M22 METABLOCK SCREW M22x150 WASHER ø22 3.8.7 SLOW MOVING VEHICLE (SMV) SIGN SCREW M6x15 NUT M6 METABLOCK...

  • Page 55: Post Assembly

    SECTION 4 POST ASSEMBLY WHEEL TRACK ADJUSTMENT Failure to check and/or adjust the wheel tracking will result in premature tire wear. There should be approximately 0 – 3 mm (0 – 1/8 in) of wheel toe-in for proper operation. Adjust the length of the rod (3) to set the correct 4.1.1 angle of the tandem wheels as follows: Drive the rake until it is on a level...

  • Page 56: Basket Speed Adjustment

    BASKET SPEED ADJUSTMENT WARNING Unexpected machine movement! The machine could move automatically during calibration. Park on a flat surface, engage the parking brake, and be sure that the area around the machine is clear before starting the calibration process. Failure to comply could result in death or serious injury. Adjusting the rpm above 90 RPM will cause damage to the basket rake bars (a photo tachometer is required to properly adjust the basket rake speed).
  • Page 57 7. Turn the emergency stop switch clockwise to disengage and allow the unit to function (Fig.4.2.2). 8. Press and hold the “LOWER” button while slowly turning the speed dial clockwise until 50 RPM is achieved using a photo tachometer (Fig.4.2.4). 4.2.4 9.

  • Page 58: Next Operation

    NEXT OPERATION Attach the basket rake to the tractor that will be running the basket rake. Refer to the Operator’s Manual for adjusting the drawbar height, basket tilt, tine height, caster wheel height, and flotation adjustment.

  • Page 59: Pre-Delivery Inspection Report

    SECTION 5 PRE-DELIVERY INSPECTION REPORT DEALER’S NAME ADDRESS MODEL PRODUCT IDENTIFICATION NUMBER (PIN) CHECK LIST Lubrication Entire unit is lubricated and excess grease is wiped off. Tires and wheels Tire pressures are at 2.5 bar (36 psi). Wheel bolts torqued to 190 – 217 N·m (140 – 160 lb ft). Basket supports All hardware assembled and tighten correctly.
  • Page 60 Run-in Cycle all the cylinders to fill with oil and purge air. Verify the basket speed does not exceed 90 RPM. Perform all functions on machine controller. Run unit for 15 minutes at one-half of the rated RPM and monitor for leaks. Verify the tine bars are not contacting the frame.
  • Page 62 Zona Industriale-Viale Grecia, 8 06018 TRESTINA-(Perugia)-ITALY Tel. +39.075.8540021-Telefax +39.075.8540523 e-mail: sitrex@sitrex.it www.sitrex.com...

This manual is also suitable for:

Br 2030/7

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