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sitrex HM 360 Assembly, Use And Maintenance

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ASSEMBLY, USE AND MAINTENANCE
SPARE PARTS LIST
HM 360

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  • Page 1 ASSEMBLY, USE AND MAINTENANCE SPARE PARTS LIST HM 360...

  • Page 3: Table Of Contents

    TABLE OF CONTENT CHAPTER 1 GENERAL INTRODUCTION - WARRANTY ..............2 INTRODUCTION ___________________________________________________________________________________ 3 WARRANTEE _____________________________________________________________________________________ 3 CHAPTER 2 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE ..................4 SIGNS AND SYMBOLS _____________________________________________________________________________ 5 WARNING SIGNS __________________________________________________________________________________ 5 DANGER SIGNS ___________________________________________________________________________________ 6 INDICATION SIGNS ________________________________________________________________________________ 7...

  • Page 4: General Introduction - Warranty

    GENERAL INTRODUCTION - WARRANTY CHAPTER 1 GENERAL INTRODUCTION - WARRANTY...

  • Page 5: Introduction

    GENERAL INTRODUCTION - WARRANTY INTRODUCTION The user of the lawn mower (later referred to as the "machine") is responsible for his own safety as well as that of the people in proximity of it. It is therefore crucial that the user has detailed information on the use and maintenance of the machine and on how to connect it correctly to a tractor.

  • Page 6: Chapter 2 Guide To The Signs And Symbols Used In This Manual And Their Location On The Machine

    GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE CHAPTER 2 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE...

  • Page 7: Signs And Symbols

    GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE SIGNS AND SYMBOLS These signs and symbols give information to the operator on how to make the best use of the machine so as to prolong life, avoid damage, optimize work and, above all, to avoid injury to the operator and anyone within range of the machine.

  • Page 8: Danger Signs

    GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE DANGER SIGNS Indicates an impending dangerous situa- tion which, if not avoided, will cause death or severe personal injury. This indicates a potential danger which, if not avoided, could cause serious per- sonal injury.

  • Page 9: Indication Signs

    GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 2.10 Indicates that there is a risk of crushing your hands. Keep your distance. 2.11 Indicates that there is a risk of injury to feet from rotating tines.

  • Page 10: Location Of Signs And Symbols On The Machine

    GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE LOCATION OF SIGNS AND SYMBOLS ON THE MACHINE 2.15 See point 10 page Errore. Il segnalibro non è definito. See point 12 page 7 See point 13 page 7 See point 11 page Errore.

  • Page 11: Chapter 3 General Summary Of Safety And Accident - Prevention Instructions

    GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS CHAPTER 3 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS...

  • Page 12: General Summary Of Safety And Accident-Prevention Instructions

    GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS GENERAL SUMMARY OF SAFETY AND ACCIDENT-PREVENTION INSTRUCTIONS Read all the directions carefully before using the machine. When in doubt, seek advice from the manufactur- ers. The manufacturing company declines all responsibility for non-compliance with the following safety and acci- dent-prevention instructions.
  • Page 13 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS Before leaving the tractor, lower the machine with the lifting unit, stop the engine, apply the parking brake and remove the ignition key from the instrument panel. Under no circumstances should anybody go between the tractor and the machine (Fig. 3.1) when the engine is running and the Cardan shaft is engaged, especially without first having applied the parking brake and placed chocks against the wheels.
  • Page 14 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS On disconnecting the Cardan shaft, replace the protective hood on the power takeoff shaft. Prolonged use of the machine can cause the drive boxes to become hot. To avoid any risk of getting burnt, avoid touching these areas both during use and some time afterwards.

  • Page 15: Chapter 4 Product Identification

    PRODUCT IDENTIFICATION CHAPTER 4 PRODUCT IDENTIFICATION...

  • Page 16: Technical Data

    PRODUCT IDENTIFICATION TECHNICAL DATA Rpm ro- Power Operating- Transport Rpm tractor Wheel type Weight tors required width width HP 20 3,6 mt / 3 mt mm 2800 kg 420 15X6.00 MAX 540 6PLY kW 15 142” / 118” inches 110” Lbs 924 MAIN MACHINE PARTS Pos.

  • Page 17: Chapter 5 Delivery And Assembly

    DELIVERY AND ASSEMBLY CHAPTER 5 DELIVERY AND ASSEMBLY...

  • Page 18: Checking The Machine On Delivery

    DELIVERY AND ASSEMBLY CHECKING THE MACHINE ON DELIVERY All parts carefully checked before dispatch or delivery. On receiving the machine, ensure that it not been damaged during transport. If damage has occurred, con- tact the dealer concerned. How the machine is lifted will depend on the model and the type of packing. Details are given below. The packing can vary from country to country depending on transport requirements.

  • Page 19: Sequence D'assemblage

    DELIVERY AND ASSEMBLY Notes: 1) Slightly different packaging from those represented may occasionally be used, depending on the methods of transport or handling. 2) The packing consists mainly of wood, which should be disposed of ac- cording to the laws in force in the country where the machine is used. The plastic film should also be disposed of according to the laws in force in the country where the machine is used.
  • Page 20 DELIVERY AND ASSEMBLY 5.2.2 Attach grease nipples (21) to the secondary ro- tor housing (51). Next, insert the lever (52) into the reverse control pin (63) and lock into place with dowel (62), and then attach the crank (53) to the lever (52).
  • Page 21 DELIVERY AND ASSEMBLY 5.2.4 Attach guard (60) to the secondary rotor housing using screws (61) and washers (62) and 63). Place caps (52) on guard ends. 5.2.5 Connect tie rods (21) and (22) to the rotor assembly, fastening them to the housings with the washers (40) and split pins (20).
  • Page 22 DELIVERY AND ASSEMBLY 5.2.6 Connect the drawbar and frame by means of the strut (18). Insert it in hole fasten with washer (19) and split pin (20). Pull on the coupling (B) to insert the strut in hole (L). Hole (L) is used for tedding, hole (M) is for the swath position and hole (N) for the...
  • Page 23 DELIVERY AND ASSEMBLY 5.2.8 Attach the 3-point hitch (1) to the drawbar by inserting pin (16) and fas- tening it with pin (13) and spring pins (14). Attach grease nipple (15) to the drawbar. Attach rope (3) to the locking device (2). Attach pin (11) with clip (12) and parking stand (6), fastening it with pin (7) and clips (9) and (8).
  • Page 24 DELIVERY AND ASSEMBLY 5.2.9 In order to continue assembly safely and correctly, you must now raise the machine. You can use a suitably strong lifting device (crane/winch forklift) or a tractor with a 3-point linkage matching that of the machine. Lifting with a tractor make sure the lever (1) is in the locked position.
  • Page 25 DELIVERY AND ASSEMBLY 5.11 5.2.10 The terms "left-hand side" and "right-hand side" are now introduced. They refer to the machine as observed from the position shown in the illustration opposite. 5.12 5.2.11 Fit the large disk (5) , the wheel (6) , the small disk (7) and the washer (8) to the right-hand (3) and left-hand (4) arms.
  • Page 26 DELIVERY AND ASSEMBLY 5.14 5.2.12 Exercise extreme care when the machine is sus- pended. The right-hand (1) and left-hand (2) wheel units can be assembled in different positions. Fit the right-hand (1) and left-hand (2) units to the appropriate brackets (3) already attached to the rotors.
  • Page 27 DELIVERY AND ASSEMBLY 5.16 5.2.14 The machine is delivered with the tines disassem- bled and clearly divided into groups, with code number indicated for each group of tines. The tines must be as- sembled on the rotors in an alternating manner as shown.
  • Page 28 DELIVERY AND ASSEMBLY 5.2.15 Attach the right-hand (29) deflectors to their brackets (for the various choices (see fig. 6.10 and 6.11) and secure with split pins (9). Fit the spring arms (36) in their slots (E) or (F)-(F’), and secure with split pins (8). 5.18...
  • Page 29 DELIVERY AND ASSEMBLY 5.2.16 Attach the right guard to the upper bushing on the drive rotor housing, fastening it with the bolt (2), bushing (3) and nut (4) and inserting the safety pin (5). Follow the same procedure for the left guard (19). Attach tie rods (7) and (18) with bolts (8), washers (9) - (10) and nut (11) on the 3-point hitch.
  • Page 30 DELIVERY AND ASSEMBLY 5.2.17 5.20 Put the cardan shaft support in the hole indicated and secure it using the flexible pin (2). Insert the clip (3) in the hole as shown and fasten it using the screw (4), the washer (5) and nut (6). 5.2.18 5.21 When the machine is working, the cardan shaft...
  • Page 31 DELIVERY AND ASSEMBLY 5.2.19 Assembly is now complete and the machine is as shown in the illustration. The machine should now be lowered to the ground. 5.22...

  • Page 32: Chapter 6 Adjustment, Preparation And Use

    ADJUSTMENT, PREPARATION AND USE CHAPTER 6 ADJUSTMENT, PREPARATION AND USE...

  • Page 33: Introduction

    ADJUSTMENT, PREPARATION AND USE INTRODUCTION 1) Connection to the tractor is highly dangerous. Take great care and carry out the entire operation in strict compliance with the following instructions. 2) Nobody should go near the area between the tractor and the machine. 3) Check that all warning and danger signs are in place and legible.

  • Page 34: Connecting The Cardan Shaft

    ADJUSTMENT, PREPARATION AND USE CONNECTING THE CARDAN SHAFT More detailed information may be found in the Cardan shaft manual which, together with this manual, is an essential part of the accident-prevention documentation. It is your responsibility to read and comply with this documentation. If information given in this manual should conflict with that given in the Cardan shaft manual, you should follow the instructions given by the Cardan shaft manufacturer.

  • Page 35: Transport By Road

    ADJUSTMENT, PREPARATION AND USE TRANSPORT BY ROAD After the machine has been attached to the tractor as previously described and before transporting it to or from fields or any other workplace, the following instructions should be heeded: Before setting off with the machine attached to the tractor, check the local road transport regulations. During transport keep the machine fully raised with the power takeoff disengaged and the lifting unit immobilized.

  • Page 36: General Instructions For Use

    ADJUSTMENT, PREPARATION AND USE GENERAL INSTRUCTIONS FOR USE In addition to the instructions given above, each time you have to make adjustments before and during work, we recommend moving the tractor and machine to a firm, flat open area. Before getting off the tractor to make adjustments, follow this procedure exactly: 1) Lower the machine until its wheels touch the ground (this is recommended every time the tractor is stopped for any reason).
  • Page 37 ADJUSTMENT, PREPARATION AND USE 6.6.2 TINE POSITIONS The tines have two operating positions: A: Inner hole (nearer the wheel): for raking B: Outer hole: for spreading and turning To change tine position, you should lever against support (C) using a screwdriver or lever and move the tine backwards until the pin comes out of the hole.
  • Page 38 ADJUSTMENT, PREPARATION AND USE 6.6.4 For spreading, the ma- chine must be positioned as shown in fig. 6.9. The left side rake assembly 42 raised, right rake 29 placed on the outside right rotor by means of the spring 36 attached to support E, the front hay guard 64 down in work- ing position and locked...
  • Page 39 ADJUSTMENT, PREPARATION AND USE 6.6.5 For lateral swaths, the machine must be tilted as shown in fig. 6.11. To adjust the machine to this position, take strut 18 out of hole L and rotate frame 23 so that the strut can be inserted into hole M. Lower the left rake assembly 42 and move pin 46 so as to free arm 47, and adjust its width to obtain the desired swath size.

  • Page 40: Working Examples

    ADJUSTMENT, PREPARATION AND USE WORKING EXAMPLES 6.12 6.7.1 Figure on the left shows the machine tedding hay after cutting. Figure on the right shows the machine moves the forage when tedding, with the right rake containing the forage. 6.13 6.7.2 Figure on the left shows the forming of a simple lateral swath.
  • Page 41 ADJUSTMENT, PREPARATION AND USE 6.7.4 TEMPORARY PARKING If the machine has to be temporarily parked (for extended periods see page 43) proceed as follows, bearing in mind the instructions in CHAPTER 3. Before getting off the tractor, follow this procedure exactly: Choose a flat, hard open space, away from frequented areas if possible.
  • Page 42 ADJUSTMENT, PREPARATION AND USE 6.17 6.7.5 Disengage the Cardan shaft and place it on its rest. 6.18 6.7.6 Withdraw the split pin (2) from the pin (3) and re- move this pin. The tie rod (1) is now disconnected from the machine. 6.19 6.7.7 Withdraw the split pin (3) and remove the lateral...

  • Page 43: Chapter 7 Maintenance

    MAINTENANCE CHAPTER 7 MAINTENANCE...

  • Page 44: Maintenance Directions

    MAINTENANCE MAINTENANCE DIRECTIONS All cleaning, lubrication and maintenance operations must be carried out with the machine disconnected from the tractor. In an emergency with the machine still connected to the tractor, switch off the engine, apply the parking brake, disengage the power takeoff and remove the ignition key from the instrument panel. Regular, correct maintenance and proper operation are the basic prerequisites for the long-term efficiency and safe operation of the machine.

  • Page 45: Repair Instructions

    MAINTENANCE REPAIR INSTRUCTIONS Any repair work must be carried out with the machine at rest and disconnected from the tractor. Do not carry out welding without authorization and instructions from the manufacturers. Disconnect the machine from the tractor before any welding work in order not to damage the battery. Always use a protective mask, goggles and gloves when welding, sanding or grinding or when using a ham- mer or drill.

  • Page 46: Maintenance Points

    MAINTENANCE MAINTENANCE POINTS Product to be Number Q.ty Description Operation Every hours Notes used 3-point linkage pivot Greasing Grease Gearbox Greasing Grease Cleaning Additives * Power takeoff shaft Greasing Grease Cleaning Additives Arm linkage pins Greasing Grease Check pres- Tires Compressor 45 psi sure...

  • Page 47: Cardan Shaft Maintenance

    MAINTENANCE CARDAN SHAFT MAINTENANCE More detailed information may be found in the Cardan shaft manual, which, together with this manual, forms an essential part of the accident-prevention documentation. It is your responsibility to read and comply with this documentation. If information given in this manual conflicts with that given in the Cardan shaft manual, you should follow the instructions given by the Cardan shaft manufacturer.

  • Page 48: Noise And Vibration

    MAINTENANCE NOISE AND VIBRATION Noise affecting the tractor driver (from the machine only) is less than 70 dB. Vibration from the machine affecting the upper body and limbs of the driver is insignificant and is lower than the values given in Point 3.6.3 of Enclosure 1 of the Machine Directives (89/392/EEC, 91/386/EEC). SCRAPPING THE MACHINE The machine consists mainly of ferrous material which must be disposed of according to the regulations in force in the country concerned.

  • Page 49: Spare Parts List

    SPARE PARTS LIST CHAPTER 8 SPARE PARTS LIST...
  • Page 50 SPARE PARTS LIST TABLE NO. 920.089...
  • Page 51 SPARE PARTS LIST TABLE NO. 920.089 HM/360 Item Part No. DESCRIPTION DESCRIPTION NOTE Pos. Qtè Code 210.401 3 POINT HITCH TIMON 3 POINT 200.519 LOCK LEVER BLOQUAGE 200.523 ROPE FICELLE 600.444 SPRING PIN D 6 X 60 DIN 1481 GOUPILLE D 6 X 60 DIN 1481 600.545 SPLIT PIN D 5 X 35 DIN 94 3.6 GOUPILLE D 5 X 35 DIN 94 3.6...
  • Page 52 SPARE PARTS LIST TABLE NO. 920.088...
  • Page 53 SPARE PARTS LIST TABLE NO. 920.088 HM/360 Item Part No. DESCRIPTION DESCRIPTION NOTE Pos. Qtè Code 600.172 GUARD PROTECTION 200.240 P.T.O. SHAFT ARBRE MOTEUR 600.612 SNAP RING I 62 DIN 472 CIRCLEPS I 62 DIN 472 600.609 BEARING 6206 2RS PALIER 6206 2RS 200.249 SPACER...
  • Page 54 SPARE PARTS LIST TABLE NO. 920.090...
  • Page 55 SPARE PARTS LIST TABLE NO. 920.090 GUARD ASSEMBLY HM/360 Item Part No. DESCRIPTION DESCRIPTION NOTE Pos. Qtè Code 210.464 R.H. GUARD PROTECTION DROITE 610.202 SCREW M 8 X 90 DIN 933 4.8 VIS M 8 X 90 DIN 933 4.8 210.476 BUSH DOUILLE...
  • Page 56 SPARE PARTS LIST TABLE NO. 920.093...
  • Page 57 SPARE PARTS LIST TABLE NO. 920.093 TINES ASSEMBLY HM/360 Item Part No. DESCRIPTION DESCRIPTION NOTE Pos. Qtè Code 210.460 R.H. ROTOR ROTOR DROIT 210.460 R.H. ROTOR ROTOR DROIT 200.289 R.H. TINE HOLDER SUPPORT DENT DROIT 210.520 L.H. TINE HOLDER SUPPORT DENT GAUCHE 200.236 PIVOT 220.211...
  • Page 58 SPARE PARTS LIST TENDEM WHEELS TABLE TENDEM WHEELS HM/360 Item Part No. DESCRIPTION DESCRIPTION NOTE Pos. Qtè Code 210.408 BRACKET SUPPORT ROUES 210.524 BRACKET BALANCEER ROUE 200.237 PIVOT 600.632 WASHER RONDELLE 600.830 SELF-LOCKING NUT ECROU AUTO SERRANT 200.239 PIVOT 600.019 SPLIT PIN GOUPILLE 200.720...
  • Page 59 SPARE PARTS LIST...
  • Page 60 Zona Industriale-Viale Grecia, 8 06018 TRESTINA-(Perugia)-ITALY Tel. +39.075.8540021-Telefax +39.075.8540523 e-mail: sitrex@sitrex.it www.sitrex.com...

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