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Service
Manual
Big Mac Club Bun In-Feed
This product is warranted to be free from defects in material and/or workmanship for a period of two (2) years from date of original
installation, not to exceed 30 months from date of shipment from our factory. Any part or component which proves to be faulty in material
and/or workmanship within the warranty period will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the
customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty and all work must be performed by an authorized Prince Castle
Service Agent.
• All labor shall be performed during regular work hours. Overtime premium will not be covered.
• Travel charges are limited to 200 kilometers (100 miles) round trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g., using wrong current, dropping, tampering with or altering electrical
components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of God is not covered.
• Damage to non-stick coated surfaces is not covered by this warranty.
Prince Castle will provide replacement parts to customer so customer can replace such parts if they are defective. Replacement
instructions are set out in the product's Operation Manual.
PRINCE CASTLE SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSSES, OR EXPENSES. THIS
IS PRINCE CASTLE'S ONLY WARRANTY. PRINCE CASTLE MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED. ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR ANY PARTICULAR PURPOSE ARE HEREBY
DISCLAIMED AND EXCLUDED.
527-504revM_EN
Product Identification
Heel and Crown Bun In-Feed
LIMITED WARRANTY
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
LCD
Display
Indicator Light
Power Switch
Adjustment
Knobs
Left and Right
Scroll Buttons
Display
Vertical Toaster
DCFT-MCD Series
Menu
Button
Temperature
Button
Printed in USA 12/20 © 2020
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Summary of Contents for Prince Castle DCFT-MCD Series
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Page 1: Product Identification
30 months from date of shipment from our factory. Any part or component which proves to be faulty in material and/or workmanship within the warranty period will be replaced or repaired (at the option of Prince Castle, Inc.) without cost to the customer for parts or labor. -
Page 2: Table Of Contents
Vertical Toaster DCFT-MCD Series Table of Contents Product Identification....... . 1 Remove/Replace Club Assy . -
Page 3: Electrical Specifications
NOTE: This service manual is intended for use by persons having electrical and mechanical training and a level of knowledge of these subjects considered acceptable in the service trade. Prince Castle cannot be responsible, or assume any liability, for injury or damage arising from the use of this manual. -
Page 4: Tools Required For Servicing Unit
Vertical Toaster DCFT-MCD Series Tools Required for Servicing Unit Compression Knob Puller Stubby Phillips Screw Driver Medium Phillips / Flathead Screwdriver & (2) Vice Grips Precision Slotted Screwdriver. C-Clip Pliers Selection of Nut Spinners or an Appropriate Small Socket Set... -
Page 5: Display Menu Options
Vertical Toaster DCFT-MCD Series Display Menu Options 527-504revM_EN Printed in USA 12/20 © 2020... -
Page 6: Management Programming
Vertical Toaster DCFT-MCD Series Management Programming Enter program Choose Fahrenheit or screens. Press Celsius. From the and hold the PROGRAMMING MENU button for VERSION screen, 6 seconds. The press the RIGHT scroll PROGRAMMING button three times. VERSION screen will appear in the LCD display for 10 seconds. - Page 7 Vertical Toaster DCFT-MCD Series Management Programming (continued) Adjust set point Change language. temperatures. From the From the SELECT SELECT F/C screen, PLATEN press the LEFT scroll TEMPERATURE button. screen, press the LEFT scroll button. From the SET PLATEN From the SELECT...
- Page 8 Vertical Toaster DCFT-MCD Series Management Programming (continued) Select Toast Time. Select MFY store. From From the the PROGRAMMING PROGRAMMING VERSION screen, VERSION screen, press the LEFT scroll press the LEFT scroll button once. button three times. From the SELECT From the MFY STORE...
- Page 9 Vertical Toaster DCFT-MCD Series Management Programming (continued) Exit programming. Press the MENU button from the SELECT F/C, SELECT PLATEN TEMPERATURE or SELECT LANGUAGE screen or leave the controls inactive for 10 seconds. Toaster Settings Description Factory New Setting Presets Main Platen (Buns) 257°C/495°F...
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Page 10: Remove Top Cover
Vertical Toaster DCFT-MCD Series Remove Top Cover WARNING The top cover should be removed any time the unit is being serviced. Unplug Unit. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit. -
Page 11: Remove/Replace Front Door Assy
Vertical Toaster DCFT-MCD Series Remove/Replace Back Door Assy Remove/Replace Front Door Assy Lift up handle to open front door. Lift up handle to open back door. On right side of door, remove two screws that secure On right side of door, remove two screws that secure pivot hinge to door. -
Page 12: Remove/Replace Club Belts
Vertical Toaster DCFT-MCD Series Remove/Replace Club Belts Depending on toaster use, the club belts should be Pivot latch arm and secure in metal clip. replaced approximately every 6 months. Belts should be replaced if worn or torn. Remove belt tension by pivoting tension arms up. - Page 13 Vertical Toaster DCFT-MCD Series Remove/Replace Club Belts (continued) Swing door closed and Be sure that bead on belt rides in groove in belt rollers. secure side cover. Tighten thumbscrew to secure left side panel. Pivot tension arms down and pivot and engage latch arm.
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Page 14: Remove/Replace Heel Compression Adjust Assy
Vertical Toaster DCFT-MCD Series Remove/Replace Heel Compression Adjust Assy Remove second Unplug the unit. retaining ring from drive shaft. Retaining Set ring aside. Ring WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect Remove compression knobs from right side panel. - Page 15 Vertical Toaster DCFT-MCD Series Remove/Replace Heel Compression Adjust Assy (cont.) On both left and right side of conveyor belt, secure vice grip to bracket and top nut to hold assembly in position. Bracket Slide assembly drive shaft out of bearing.
- Page 16 Vertical Toaster DCFT-MCD Series Remove/Replace Heel Compression Adjust Assy (cont.) Feed camshaft through square opening in frame. Attach (2) E-clip to sprocket shaft (Both front and back side of bearing) Use leverage in order to secure left and right sides of conveyor into frame.
- Page 17 Vertical Toaster DCFT-MCD Series Remove/Replace Heel Compression Adjust Assy (cont.) Install club transfer belt over sprocket shaft gear. Install 6 screws with stubby Phillips screw driver. Screws (3 on each side) Reference Drivetrain Install. Page 24. Install front door. Install right side panel.
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Page 18: Remove/Replace Crown Compression Adjust Assy
Vertical Toaster DCFT-MCD Series Remove/Replace Crown Compression Adjust Assy Unplug the Unit. Remove screws (7) that secure right side panel to frame. Set screws aside. Disconnect electrical connectors (2) from panel. Set WARNING panel aside. Failure to disconnect power from the unit before servicing... - Page 19 Vertical Toaster DCFT-MCD Series Remove/Replace Crown Compression Adjust Assy (cont.) Remove screws (5) that secure Electronics Tray to Slide assembly drive shaft out of bearing. frame. Set screws aside. Slide tray out so that it is fully extended. Pry assembly on left and right sides to release Disconnect heater wires connected to Back Heater assembly out of frame.
- Page 20 Vertical Toaster DCFT-MCD Series Remove/Replace Crown Compression Adjust Assy (cont.) Feed camshaft through square opening in frame. Attach (2) E-Clips to sprocket shaft both front and back. Install 6 screws with stubby Phillips screw driver. Use leverage to secure left and right sides of conveyor into frame.
- Page 21 Vertical Toaster DCFT-MCD Series Remove/Replace Crown Compression Adjust Assy (cont.) Dress wire with existing harness (USE HIGH HEAT Reference D/T Install. Page 23. ZIP TIES.) Install back door. Install right side panel. Connect wires into back heater switch. Plug in unit.
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Page 22: Remove/Replace Membrane Switch And Display Assy
Vertical Toaster DCFT-MCD Series Remove/Replace Membrane Switch and Display Assy Straighten mounting tabs (4) that secure display panel Unplug the unit. to panel. Lift display panel off side panel. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily Position new display panel onto mounting tabs (4) on injury or death. -
Page 23: Remove/Replace Motor And Drive Train Assembly
Vertical Toaster DCFT-MCD Series Remove/Replace Motor and Drive Train Assembly On both left and right side of conveyor belt, secure Unplug the unit. vice grip to bracket and top nut to hold assembly in position. WARNING Failure to disconnect power... - Page 24 Vertical Toaster DCFT-MCD Series Remove/Replace Motor and Drive Train Assembly (cont.) Ensure the vice grips are still in place on both sides of Re-Connect motor power plug. the unit. Re-connect display and overlay wires to right side panel. Align panel to DCFT. Install (7) screws.
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Page 25: Remove/Replace Club Assy
Vertical Toaster DCFT-MCD Series Remove/Replace Club Assy Unplug the unit. Use flathead screwdriver to remove bottom front cover screw. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit. - Page 26 Vertical Toaster DCFT-MCD Series Remove/Replace Club Assy (cont.) Use 11/32" nut driver to remove (4) main club Disconnect (2) probe connectors. assembly nuts. (Both front and back) Unhook and remove high limit switch probe. CAUTION: Remember to tuck wires behind hook to avoid wires pinching.
- Page 27 Vertical Toaster DCFT-MCD Series Remove/Replace Club Assy (cont.) Slide in club assembly partially. Tuck excess wire slack so it does not get pinched when installing club. Put belt on club transfer gear. Use flat head screwdriver to open clip and put excess high limit switch wire underneath Align club shafts with bearing holes.
- Page 28 Vertical Toaster DCFT-MCD Series Remove/Replace Club Assy (cont.) Use 5/32" T handle to install (2) club platen bolts. Install left side panel. Plug in unit. Use 11/32" nut driver to install front cover top nut. Use flathead screw driver to install front cover bottom screw.
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Page 29: Remove/Replace Club Gear Transfer Belt
Vertical Toaster DCFT-MCD Series Remove/Replace Club Gear Transfer Belt Unplug the unit. Use flathead screwdriver to remove bottom front cover screw. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit. - Page 30 Vertical Toaster DCFT-MCD Series Remove/Replace Club Gear Transfer Belt (cont.) Use 11/32" nut driver to remove (4) main club Remove club gear transfer belt. assembly nuts. (Both front and back) Use 5/32" T Handle to remove (2) club platen bolts.
- Page 31 Vertical Toaster DCFT-MCD Series Remove/Replace Club Gear Transfer Belt (cont.) Tuck excess wire slack so it does not get pinched Use 11/32" nut driver to install back terminal cover top when installing club. nut. Put belt on club transfer gear.
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Page 32: Pcb Removal/Replacement
Vertical Toaster DCFT-MCD Series PCB Removal/Replacement Unplug the unit. Push new board evenly on to 4 outside plastic stands. Reconnect all (9) connections. WARNING Failure to disconnect power from the unit before servicing Plug in unit. could result in severe bodily injury or death. -
Page 33: Remove/Replace High Limit Switch
Vertical Toaster DCFT-MCD Series Remove/Replace High Limit Switch Unplug the unit Remove (2) main platen bolts. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit. - Page 34 Vertical Toaster DCFT-MCD Series Remove/Replace High Limit Switch (cont.) Remove (2) screws to revel the probe. Pull the high limit switch out of unit. Printed in USA 12/20 © 2020 527-504revM_EN...
- Page 35 Vertical Toaster DCFT-MCD Series Remove/Replace High Limit Switch (cont.) Feed new high limit switch through sleeve. Install Intermediate support from platen. This will include (2) screws, (4) spacers, and (1) heat guard. Tip: It will be easier to install the top first, then the bottom.
- Page 36 Vertical Toaster DCFT-MCD Series Remove/Replace High Limit Switch (Cont.) Install (4) high temperature zip ties to top of unit. Reinstall top cover, and side panels to unit. Plug in unit. Printed in USA 12/20 © 2020 527-504revM_EN...
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Page 37: Remove/Replace Conveyor Belt
Vertical Toaster DCFT-MCD Series Remove/Replace Conveyor Belt Unplug Unit. Use needle nose pliers to push out link. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit. - Page 38 Vertical Toaster DCFT-MCD Series Remove/Replace Conveyor Belt (cont.) Feed in new belt from top with links in direction shown. Use (1) zip-tie to help line up belt sections. Slide master link through both ends until they meet. Install front door.
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Page 39: Remove/Replace Right Side Main Probe
Vertical Toaster DCFT-MCD Series Remove/Replace Right Side Main Probe Unplug unit. Apply AOS Silicone to new probe. Push probe into platen opening. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit. -
Page 40: Remove/Replace Front Club Probe
Vertical Toaster DCFT-MCD Series Remove/Replace Front Club Probe Unplug unit. Apply AOS Silicon to probe. Place probe in platen. Secure with bracket and 5/16" screw. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. -
Page 41: Remove/Replace Rear Club Probe
Vertical Toaster DCFT-MCD Series Remove/Replace Rear Club Probe Unplug unit. Using a ring tool, remove ring from gear. WARNING Failure to disconnect power from the unit before servicing could result in severe bodily injury or death. The ON/OFF Switch does not disconnect incoming power to the unit. - Page 42 Vertical Toaster DCFT-MCD Series Remove/Replace Rear Club Probe (cont.) Reuse sleeve for the replacement probe. Use zip-tie to Refer to club re-installation. Page 27. secure. Replace the probe. Apply AOS Silicon to probe. Using a 5/16" nut driver, secure the probe onto the platen.
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Page 43: Troubleshooting Steps
Vertical Toaster DCFT-MCD Series Troubleshooting Steps BURN/ELECTRICAL SHOCK HAZARD! Platen is HOT and can cause severe burns or severe shock. Keep hands and objects out of the toaster unit! Failure to exercise caution may result in serious injury! Turn the unit off, unplug it and let it cool down completely before touching or working on internal apparatus. -
Page 44: Exploded View And Parts List
Vertical Toaster DCFT-MCD Series Exploded View and Parts List Printed in USA 12/20 © 2020 527-504revM_EN... - Page 45 Vertical Toaster DCFT-MCD Series Exploded View and Parts List 527-504revM_EN Printed in USA 12/20 © 2020...
- Page 46 Vertical Toaster DCFT-MCD Series Exploded View and Parts List Printed in USA 12/20 © 2020 527-504revM_EN...
- Page 47 Vertical Toaster DCFT-MCD Series Exploded View and Parts List 527-504revM_EN Printed in USA 12/20 © 2020...
- Page 48 Vertical Toaster DCFT-MCD Series Exploded View and Parts List OEM Part # Description 527-774S MCD KIT SPROCKET SHAFT 527-775S MCD KIT SPROCKET, D, 13T, 0.25P 527-694S MCD KIT IDLER SPROCKET ASSY 527-776S MCD KIT DRIVE TRAIN SUP PLATE ASSY 76-1132S MCD KIT LOCK NUT, M5 X0.8 W/ NYLON (4PK)
- Page 49 Vertical Toaster DCFT-MCD Series Exploded View and Parts List Parts Not Shown 527-567S DOUBLE POLE HI-LIMIT SWITCH, 1780 mm CAP TUBE LENGTH 527-467S MCD DCFT TEMP. PROBE, .305 DIA, RTD (Club REAR [shorter cable & FEMALE connector]) 527-636S MCD DCFT TEMP. PROBE, .305 DIA, RTD314 (Club FRONT [longer cable & MALE connector]) 527-468S MCD DCFT TEMP.
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Page 50: Wiring Diagram
Vertical Toaster DCFT-MCD Series Wiring Diagram Printed in USA 12/20 © 2020 527-504revM_EN... -
Page 51: Service Analysis Sheet
Vertical Toaster DCFT-MCD Series Service Analysis Sheet Test Points Operating Ranges for DCFT Component Operating Range 38-42 Club Platen 15-20 Main Platen 1084 @ room temperature Main Probe 1084 @ room temperature Club Probe Heater Relays 24-280 VAC (Output Voltage) -
Page 52: Test Points
Vertical Toaster DCFT-MCD Series Test Points (1) Club Paten (White) (2) Main Platen (Yellow) (2) Main Platen Element Return (1) Club Platen Return (5) Heater Relays (3) / (4) Main and Temp PCBs Printed in USA 12/20 © 2020 527-504revM_EN... - Page 53 Clean DCFT Release Sheets and Club & Daily PR34 D01 Conveyor Belts To maintain effectiveness of the Prince Castle MCD DCFT conveyor belt 5 minutes to prepare 10 minutes including belts, 5 minutes without belts to Time required complete Time of day...
- Page 54 Clean DCFT Release Sheets and Club & Daily PR34 D01 Conveyor Belts (continued) Clean conveyor and club belts. Spray a clean, sanitizer- With power off, remove gloves soaked towel with Solidsense from hands to unscrew and lift APSC or McDonald’s DR lid and open front conveyor Concentrated Disinfectant door.
- Page 55 Clean DCFT Release Sheets and Club & Daily PR34 D01 Conveyor Belts Remove wire bun chute and Clean landing zone and clean. reinstall wire bun chute. Lift chute at an angle, lifting Spray a clean, sanitizer- rear of chute and then pulling soaked towel with Solidsense chute forward out of toaster.
- Page 56 Clean DCFT Release Sheets and Club & Daily PR34 D01 Conveyor Belts Clean exterior of the toaster. Assemble (optional) bun infeed Clean exterior of toaster unit accessory. and all parts with a clean, Position bun infeed accessory sanitizer-soaked towel as shown, in between club sprayed with Solidsense chute and main chute.
- Page 57 Clean DCFT—In-Feed Assemblies Bi-Weekly PR34 W01 To maintain effectiveness of the Prince Castle MCD DCFT conveyor belt 5 minutes to prepare 15 minutes to complete Time required Time of day After close For 24-hour restaurants: during low-volume times Hazard icons...
- Page 58 Deep Clean DCFT Conveyor Belt Monthly PR34 M01 To maintain effectiveness of the Prince Castle MCD DCFT conveyor belt 5 minutes to prepare 15 minutes to complete Time required Time of day After close For 24-hour restaurants: during low-volume times...
- Page 59 Deep Clean DCFT Conveyor Belt Monthly PR34 M01 (continued) Open Conveyor Door. Unscrew and lift lid. Open Close door, power unit ON, front conveyor door. count 13 seconds to reveal unclean side of belts, power unit OFF, open door and repeat cleaning using the sanitizer-soaked towel.
- Page 60 Deep Clean DCFT Conveyor Belt Monthly PR34 M01 Reinstall Release Sheet. NOTE: Make sure release sheet is completely dry before installing. NOTE: When installing release sheet, you may flip inside-out and use the other side if needed. Turn the toaster ON. Allow the toaster to warm up.
- Page 61 Deep Clean DCFT Conveyor Belt Monthly PR34 M01 If Using Kay QSR Heat Activated Grill & Toaster Cleaner (HAGTC), follow the below procedure Turn the toaster On. Apply Solution. Once the unit is at operating Put on Heat Resistant Gloves. temperature, put on heat resistant Open the conveyor drawer.
- Page 62 Deep Clean DCFT Conveyor Belt Monthly PR34 M01 Wipe residue with a clean, Close the conveyor door. sanitizer-soaked grill cloth, wiping straight across the belt until soils Repeat steps 3-8 for the other are removed. Open/close side of the belt. Reinstall the conveyor door for 5-second Release Sheet.
- Page 63 Club Belt Replacement Bi-Annually PR34 A01 To maintain effectiveness of the Prince Castle MCD DCFT conveyor belt 5 minutes to prepare 5 minutes to complete Time required Time of day After close For 24-hour restaurants: during low-volume times Hazard icons...
- Page 64 Club Belt Replacement Bi-Annually PR34 A01 Be sure that bead on belt rides in groove in belt rollers. Pivot tension arms down and pivot and engage latch arm. Engage hooks on rear of side cover into slots in toaster frame and slide side cover up. Tighten thumbscrew to secure side cover.
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Page 65: Fault Codes
Vertical Toaster DCFT-MCD Series Fault Codes DCFT-MCD ERROR CODE MATRIX Error Message to Display Component Error Problem Action to Take Dual Display Mode Designation Code Description Initial screen (1.5 sec.) Toggle screen (1.5 sec.) Shut off power to the toaster, wait 30 seconds and turn... -
Page 66: Allowable Labor Limits
Vertical Toaster DCFT-MCD Series Allowable Labor Limits Allowable Labor Limits Procedure Part Number Max Labor Hours 526-370S (.5) Hour Remove/Replace Membrane Switch and Display Assembly 527-814S (.5) Hour Remove/Replace Club Gear Transfer Belt 527-768S (.5) Hour Remove/Replace PCB 527-468S (.5) Hour...
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